CN219824640U - Shaping device with leveling function for soft microfiber leather - Google Patents

Shaping device with leveling function for soft microfiber leather Download PDF

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Publication number
CN219824640U
CN219824640U CN202321121040.2U CN202321121040U CN219824640U CN 219824640 U CN219824640 U CN 219824640U CN 202321121040 U CN202321121040 U CN 202321121040U CN 219824640 U CN219824640 U CN 219824640U
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roller
microfiber leather
ironing
pressing
roller mechanism
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CN202321121040.2U
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Chinese (zh)
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陆毅
吴雄伟
刘自得
孙亚利
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Jiangsu Kemei New Materials Co ltd
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Jiangsu Kemei New Materials Co ltd
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Abstract

The utility model discloses a shaping device with a leveling function for soft microfiber leather, which can continuously convey and level microfiber leather fabrics, and simultaneously flatten and iron the microfiber leather fabrics in the conveying process, so that shaping treatment efficiency is improved. The key points of the technical scheme are as follows: the pressing and ironing mechanism is positioned above the bearing table top and comprises a hanging seat and at least one pressing and ironing roller, the feeding roller mechanism and the receiving roller mechanism are respectively arranged at two ends of the shaping table, the microfiber leather fabric passes through the feeding roller mechanism in a winding mode, continuously flatly passes over the surface of the bearing table top and then winds on the receiving roller mechanism, and the microfiber leather fabric is pulled and tensioned by the feeding roller mechanism and moves towards the receiving roller mechanism from the feeding roller mechanism, and the pressing and ironing roller can compress the microfiber leather fabric on the bearing table top for flattening and ironing.

Description

Shaping device with leveling function for soft microfiber leather
Technical Field
The utility model relates to a fiber surface leather flattening treatment device, in particular to a shaping device with a flattening function for soft microfiber leather.
Background
The superfine fiber synthetic leather, called as "superfine fiber leather" for short, is made up by using beam-shaped superfine fiber and polyurethane through a special preparation process. The polyurethane fiber is made of nylon superfine fiber with a three-dimensional network structure, which is similar to the structure and performance of bundle-shaped collagen fiber in natural leather, and polyurethane with an open type micropore structure and excellent refilling performance is processed after post-processing. Upstream of the microfiber leather industry chain is mainly a polymer resin raw material industry represented by polyethylene/polyurethane/nylon. Downstream applications of microfiber leather include the leather consumer industries of furniture, apparel, ball making, shoe making, automotive interiors, and the like. Wherein the soft microfiber leather is more suitable and wide in application in life, and the soft microfiber leather is used in leather bags, seat fabrics and automobile interiors to bring more comfortable experience for consumers. The soft microfiber leather is easy to have the problems of poor surface flatness, wrinkles and folds in the production process or the storage process, and the microfiber leather fabric needs to be subjected to flattening shaping treatment so as to ensure the quality of outgoing products. The shaping treatment equipment adopted in the current production generally adopts a hot pressing plate to flatten the fabric, and the equipment has huge volume and poor operation convenience, is difficult to carry out continuous shaping treatment, and leads to influencing the production efficiency.
Disclosure of Invention
The utility model aims to solve the problems in the background art, and provides a shaping device with a leveling function for soft microfiber leather, which can continuously convey and level microfiber leather fabric, and simultaneously flatten and iron the microfiber leather fabric in the conveying process, so that shaping treatment efficiency is improved.
In order to achieve the above object, the present utility model adopts the following technical scheme:
the utility model provides a shaping device with function of drawing flat for microfiber leather surface fabric, this shaping device includes shaping workstation, presses the mechanism, pan feeding roller mechanism and receives material roller mechanism, shaping workstation includes support and pressure-bearing mesa, press the mechanism to be located pressure-bearing mesa top, press the mechanism including hanging seat and at least one press the roller, pan feeding roller mechanism and receive material roller mechanism and locate shaping workstation both ends respectively, microfiber leather surface fabric passes the pan feeding roller mechanism in a mode of winding, and the tiling is continued and is passed over pressure-bearing mesa surface and wind on receiving roller mechanism behind the roll receiving roller mechanism, microfiber leather surface fabric is stretched tightly by pan feeding roller mechanism to advance towards receiving roller mechanism by pan feeding roller mechanism, press the roller can compress tightly microfiber leather surface fabric on pressure-bearing mesa in order to flatten and iron.
Preferably, the pressing ironing roller is connected with a steam generating device, a cavity is arranged in the pressing ironing roller, a plurality of air holes are distributed on the surface of the pressing ironing roller, the air holes penetrate through the surface of the pressing ironing roller to the cavity, and the steam generating device is used for filling hot steam into the cavity.
Preferably, the pressing and ironing mechanism further comprises at least one drying roller, the surface of the drying roller is smooth and flat, the travelling direction of the microfiber leather facing material on the pressure-bearing table top is taken as the rear, the drying roller is oppositely arranged at the rear of the pressing and ironing roller, and the drying roller is connected with a heating device.
Preferably, the surface of the pressure-bearing table is provided with a plurality of micro-holes for the passage of steam and steam coolant.
Preferably, the shaping workbench further comprises a liquid collecting chamber, the liquid collecting chamber is located below the pressure-bearing table top, the micropores penetrate through the liquid collecting chamber, and a discharge port is formed in the bottom of the liquid collecting chamber.
Preferably, the feeding roller mechanism comprises a guide roller and a traction roller, the microfiber leather fabric sequentially winds the traction roller and the guide roller and then enters the pressure-bearing table surface, and the microfiber leather fabric is respectively wound on the traction roller and the guide roller in opposite clockwise directions, so that the microfiber leather fabric forms an S-shaped path in the feeding roller mechanism.
Preferably, the material receiving roller mechanism comprises a wind-up roller, a roller frame and an electric control sliding rail, wherein the wind-up roller is rotatably arranged on the roller frame, the roller frame is connected with the electric control sliding rail, and the electric control sliding rail drives the roller frame to slide along the advancing direction of the microfiber leather fabric so as to adjust the distance between the wind-up roller and the material feeding roller mechanism.
Preferably, the pressing and ironing mechanism further comprises a lifting control structure, and the lifting control structure is connected with the hanging seat to control lifting of the hanging seat.
Compared with the prior art, the shaping device with the leveling function for the soft microfiber leather has the following beneficial effects:
1. the microfiber leather fabric is leveled and pulled through the feeding roller mechanism and the receiving roller mechanism, so that the microfiber leather fabric passes through the pressure-bearing table top in a tightening and tiling mode, and the pressing roller can compress and iron the microfiber leather fabric passing through the pressure-bearing table top, so that the microfiber leather fabric can be subjected to continuous leveling and shaping.
2. The hot steam is introduced into the pressing and ironing roller, so that the surface of the pressing and ironing roller is heated, and steam is sprayed out of air holes on the surface of the pressing and ironing roller, thereby realizing steam ironing of the microfiber leather fabric, improving the flattening and shaping effects and protecting the microfiber leather fabric; in the preferred scheme, the micropores distributed on the surface of the pressure-bearing table top can enable steam and steam cooling liquid to pass through, so that excessive steam cooling liquid is prevented from being reserved on the pressure-bearing table top, the microfiber leather fabric is prevented from being soaked, the steam and the steam cooling liquid passing through the micropores can be collected in the liquid collecting chamber, the pollution site is prevented, and the subsequent recycling is facilitated.
3. And a drying roller is arranged behind the pressing roller, so that the moisture in the microfiber leather fabric after ironing can be further removed, the microfiber leather fabric rolled after shaping is kept dry, and the storage is facilitated.
4. The cooperation of the traction roller and the guide roller is beneficial to keeping the microfiber leather fabric taut, and avoids the microfiber leather fabric from deviating and folding before entering the pressure-bearing table top; the tightening force of the microfiber leather fabric can be adjusted by adjusting the distance between the wind-up roller and the feeding roller mechanism through the electric control sliding rail, so that the microfiber leather fabric can be better flattened and shaped under the condition of being not damaged.
Drawings
Fig. 1 is a schematic structural view of an embodiment of a setting device with a leveling function for soft microfiber leather according to the present utility model.
Fig. 2 is a schematic partial cross-sectional view of the shaping table and the pressing and ironing mechanism in this embodiment.
Fig. 3 is a schematic structural view of the pressing roller in the present embodiment.
Reference numerals: 1. shaping a workbench; 10. a support; 11. a pressure-bearing table top; 110. micropores; 12. a liquid collection chamber; 2. pressing ironing mechanism; 20. a hanging seat; 21. pressing ironing rollers; 210. a cavity; 211. air holes; 22. a drying roller; 23. a lifting control structure; 24. a steam generating device; 3. a feeding roller mechanism; 30. a guide roller; 31. a pulling roll; 4. a receiving roller mechanism; 40. a wind-up roll; 41. a roller frame; 42. an electric control slide rail; 5. microfiber leather fabric.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
The shaping device with the leveling function for the soft microfiber leather is used for leveling and shaping the microfiber leather fabric 5 and comprises a shaping workbench 1, a pressing and ironing mechanism 2, a feeding roller mechanism 3 and a receiving roller mechanism 4.
The shaping workbench 1 comprises a support 10, a pressure-bearing table top 11 and a liquid collecting chamber 12, wherein a plurality of micropores 110 are densely distributed on the surface of the pressure-bearing table top 11, the surface of the pressure-bearing table top 11 is kept smooth, the liquid collecting chamber 12 is positioned below the pressure-bearing table top 11, the micropores 110 penetrate through the liquid collecting chamber 12, and a discharge port is formed in the bottom of the liquid collecting chamber 12.
The pressing and ironing mechanism 2 is located above the pressure-bearing table top 11, and the pressing and ironing mechanism 2 comprises a hanging seat 20, four pressing and ironing rollers 21, three drying rollers 22 and a lifting control structure 23, wherein the lifting control structure 23 is driven by a hydraulic cylinder, and the lifting control structure 23 is connected with the hanging seat 20 to control the lifting of the hanging seat 20. The pressing ironing roller 21 is connected with a steam generating device 24, a cavity 210 is arranged in the pressing ironing roller 21, a plurality of air holes 211 are distributed on the surface of the pressing ironing roller 21, the air holes 211 penetrate through the surface of the pressing ironing roller 21 to the cavity 210, and the steam generating device 24 is used for filling hot steam into the cavity 210; the surface of the drying roller 22 is smooth and flat, the travelling direction of the microfiber leather lining 5 on the pressure-bearing table top 11 is taken as the rear, three drying rollers 22 are arranged behind the pressing roller 21, four pressing rollers 21 and three drying rollers 22 are arranged in parallel, the bottoms of the pressing roller 21 and the drying rollers 22 are flush, the drying rollers 22 are connected with a heating device, and the heating device heats the surface of the drying roller 22.
The feeding roller mechanism 3 and the receiving roller mechanism 4 are respectively arranged at two ends of the shaping workbench 1, the feeding roller mechanism 3 comprises a guide roller 30 and a traction roller 31, the microfiber leather fabric 5 sequentially winds around the traction roller 31 and the guide roller 30 and then enters the upper surface of the pressure-bearing table top 11, the upper end of the guide roller 30 is flush with the upper surface of the pressure-bearing table top 11, the traction roller 31 is positioned below and behind the guide roller 30, the microfiber leather fabric 5 winds around the traction roller 31 in the anticlockwise direction, winds around the guide roller 30 in the clockwise direction after coming out from the traction roller 31, and the microfiber leather fabric 5 forms an S-shaped path in the feeding roller mechanism 3.
The material receiving roller mechanism 4 comprises a wind-up roller 40, a roller frame 41 and an electric control sliding rail 42, the wind-up roller 40 is rotatably arranged on the roller frame 41, the roller frame 41 is connected with the electric control sliding rail 42, the electric control sliding rail 42 drives the roller frame 41 to drive the wind-up roller 40 to synchronously slide, the microfiber leather fabric 5 is discharged from the guide roller 30, continuously paved and wound on the wind-up roller 40 after passing over the surface of the pressure-bearing table top 11, and the microfiber leather fabric 5 is pulled and tightened together by the wind-up roller 40, the guide roller 30 and the traction roller 31 and runs towards the wind-up roller 40 by the guide roller 30. The sliding path of the roller frame 41 is parallel to the travelling direction of the microfiber leather material 5, and the distance between the wind-up roller 40 and the feeding roller mechanism 3 is adjusted by the back and forth sliding of the roller frame 41, so that the tightening force of the microfiber leather material 5 is adjusted.
The lifting control structure 23 controls the lifting seat 20 to descend until the pressing roller 21 and the drying roller 22 fall on the microfiber leather lining 5 on the pressure-bearing table top 11, the pressing roller 21 and the drying roller 22 press the microfiber leather lining 5 on the pressure-bearing table top 11, the pressing roller 21 continuously presses and irons the microfiber leather lining 5 along with the advancing of the microfiber leather lining 5, and steam cooling liquid generated by ironing can enter the liquid collecting chamber 12 through the micropores 110 to be collected.
The above-described technical solution is a preferred embodiment of the present utility model, and it should be understood that those skilled in the art may make several modifications and improvements without departing from the principles of the present utility model, and these should also be considered as the protection scope of the present utility model.

Claims (8)

1. The utility model provides a shaping device with leveling function for soft microfiber leather for leveling shaping of microfiber leather surface fabric (5), its characterized in that: including shaping workstation (1), press ironing mechanism (2), pan feeding roller mechanism (3) and receipts material roller mechanism (4), shaping workstation (1) include support (10) and pressure-bearing mesa (11), press ironing mechanism (2) are located pressure-bearing mesa (11) top, press ironing mechanism (2) including hanging seat (20) and at least one press ironing roller (21), pan feeding roller mechanism (3) and receipts material roller mechanism (4) locate respectively at shaping workstation (1) both ends, microfiber leather surface fabric (5) are in order to establish mode through pan feeding roller mechanism (3) in a winding way, are continued to tile and are passed over pressure-bearing mesa (11) surface and wind and roll up on receipts material roller mechanism (4), microfiber leather surface fabric (5) is drawn tightly by pan feeding roller mechanism (3) to advance towards receipts material roller mechanism (4), press ironing roller (21) can compress tightly microfiber surface fabric (5) on mesa (11) in order to flatten and iron.
2. The setting device with a leveling function for soft microfiber leather according to claim 1, wherein: the pressing ironing roller (21) is connected with a steam generating device (24), a cavity (210) is formed in the pressing ironing roller (21), a plurality of air holes (211) are distributed on the surface of the pressing ironing roller (21), the air holes (211) penetrate through the surface of the pressing ironing roller (21) to the cavity (210), and the steam generating device (24) is used for filling hot steam into the cavity (210).
3. The setting device with a leveling function for soft microfiber leather according to claim 2, wherein: the pressing and ironing mechanism (2) further comprises at least one drying roller (22), the surface of the drying roller (22) is smooth and flat, the advancing direction of the microfiber leather fabric (5) on the pressure-bearing table top (11) is taken as the rear, the drying roller (22) is oppositely arranged behind the pressing and ironing roller (21), and the drying roller (22) is connected with a heating device.
4. The setting device with a leveling function for soft microfiber leather according to claim 2, wherein: the surface of the pressure-bearing table top (11) is distributed with a plurality of micropores (110) for steam and steam cooling liquid to pass through.
5. The setting device with leveling function for soft microfiber leather according to claim 4, wherein: the shaping workbench (1) further comprises a liquid collecting chamber (12), the liquid collecting chamber (12) is located below the pressure-bearing table top (11), the micropores (110) penetrate through the liquid collecting chamber (12), and a discharge port is formed in the bottom of the liquid collecting chamber (12).
6. The setting device with a leveling function for soft microfiber leather according to claim 1, wherein: the feeding roller mechanism (3) comprises a guide roller (30) and a traction roller (31), the microfiber leather fabric (5) sequentially winds around the traction roller (31) and the guide roller (30) and then enters the pressure-bearing table top (11), and the microfiber leather fabric (5) is respectively wound around the traction roller (31) and the guide roller (30) in opposite clockwise directions, so that the microfiber leather fabric (5) forms an S-shaped path in the feeding roller mechanism (3).
7. The setting device with a leveling function for soft microfiber leather according to claim 1 or 6, wherein: the material collecting roller mechanism (4) comprises a wind-up roller (40), a roller frame (41) and an electric control sliding rail (42), wherein the wind-up roller (40) is rotatably arranged on the roller frame (41), the roller frame (41) is connected with the electric control sliding rail (42), and the electric control sliding rail (42) drives the roller frame (41) to slide along the advancing direction of the microfiber leather fabric (5) so as to adjust the distance between the wind-up roller (40) and the material feeding roller mechanism (3).
8. The setting device with a leveling function for soft microfiber leather according to claim 1 or 6, wherein: the pressing and ironing mechanism (2) further comprises a lifting control structure (23), and the lifting control structure (23) is connected with the hanging seat (20) to control lifting of the hanging seat (20).
CN202321121040.2U 2023-05-10 2023-05-10 Shaping device with leveling function for soft microfiber leather Active CN219824640U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321121040.2U CN219824640U (en) 2023-05-10 2023-05-10 Shaping device with leveling function for soft microfiber leather

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321121040.2U CN219824640U (en) 2023-05-10 2023-05-10 Shaping device with leveling function for soft microfiber leather

Publications (1)

Publication Number Publication Date
CN219824640U true CN219824640U (en) 2023-10-13

Family

ID=88280798

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321121040.2U Active CN219824640U (en) 2023-05-10 2023-05-10 Shaping device with leveling function for soft microfiber leather

Country Status (1)

Country Link
CN (1) CN219824640U (en)

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