CN219823737U - Bromine device is carried in distillation for experiments - Google Patents

Bromine device is carried in distillation for experiments Download PDF

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CN219823737U
CN219823737U CN202320905324.4U CN202320905324U CN219823737U CN 219823737 U CN219823737 U CN 219823737U CN 202320905324 U CN202320905324 U CN 202320905324U CN 219823737 U CN219823737 U CN 219823737U
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bromine
inlet
distillation
chlorine
brine
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丁多麟
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Inner Mongolia Liwei Biotechnology Co ltd
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Inner Mongolia Liwei Biotechnology Co ltd
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Abstract

The utility model provides a bromine extracting device for experiment distillation, which belongs to the technical field of bromine extracting experimental equipment, and comprises: the device comprises a distillation tower, a bromine receiving kettle, condensing equipment and a condensate receiving kettle; the distillation tower is of a cylindrical structure, a brine inlet is arranged at the top of the distillation tower, and the brine inlet is connected with a brine pipeline; the bottom of the distillation tower is provided with a chlorine inlet and a water vapor inlet, and the chlorine inlet is arranged above the water vapor inlet; the chlorine inlet is connected with a chlorine pipeline, and the water vapor inlet is connected with a water vapor pipeline; a bromine receiving kettle is connected below the distillation tower, and a bromine outlet is arranged at the bottom of the bromine receiving kettle; one end of the condensing equipment is connected with the top outlet of the distillation tower, and the other end of the condensing equipment is connected with the inlet of the condensate receiving kettle; the condensate receiving tank is provided with a condensate outlet. The device is used for the chemical engineering experiment stage of distilling bromine extraction, reduces the consumption of water vapor and chlorine in bromine extraction, and has low energy consumption, high production efficiency and good practicability.

Description

Bromine device is carried in distillation for experiments
Technical Field
The utility model relates to the technical field of bromine extraction experimental equipment, in particular to a bromine extraction device for experiment distillation.
Background
The natural sources of bromine are found primarily in seawater, underground concentrated brine, and salt lake water. Bromine and bromide derived from the bromine are widely applied to industries such as pesticides, medicines, petroleum, dyes and the like, and are also one of basic chemical raw materials for producing flame retardants, fire extinguishing agents and photosensitive materials. The bromine production method comprises the following steps: a steam distillation method, an air blowing method, a continuous double-process vacuum bromine extraction method, a resin method, a semi-permeable membrane method, a solvent extraction method and the like. Among them, the steam distillation method and the air blowing method are most commonly used.
The air blowing method is a bromine production method mainly used in China at present, and the principle is as follows: bromine ions in brine are changed into bromine after being oxidized by chlorine, then the bromine is blown out of the brine by air, the blown bromine is absorbed by an acidic or alkaline absorbent, then chlorine is added into an absorption liquid for reoxidation, and then under the action of water vapor, the absorption liquid is distilled to distill free bromine, and the distilled liquid is condensed to obtain bromine. The air blowing method has the advantages of strong applicability to bromine-containing raw materials, convenient automatic control, applicability to large-scale production and the like, and has the defects of having requirements on the feeding temperature of brine, limiting the feeding temperature range to 15-20 ℃ generally, more equipment needed by the whole set of bromine extraction device, further improving the purity of distilled products through rectification, lower industrial blowing rate and larger energy consumption of the whole set of device.
The other method is that bromine is extracted by steam distillation, chlorine is adopted to directly oxidize brine, the characteristic that bromine has higher relative volatility to steam is utilized, the oxidized brine is distilled by steam, distilled distillate is subjected to standing delamination, and a bromine layer is rectified to obtain finished bromine. The steam distillation method is more efficient than the air blowing method, but has the following disadvantages: the requirement on the initial concentration of bromine-containing brine is higher, and in addition, the distilled liquid is required to be rectified to further improve the purity of the product, so that the energy consumption is higher.
Therefore, there remains a need for practitioners in the art to design more optimal solutions and devices to further increase the level of bromine extraction technology. However, the distillation device used in the existing chemical experiments (such as small test and pilot test links) is usually heated at the bottom of the distillation tower to provide water vapor, the water vapor is used for heating the feed brine besides evaporating free bromine, and the side reaction usually consumes chlorine at high temperature due to higher reaction temperature in the distillation tower, so that the consumption of the chlorine is increased; the distilled liquid discharged from the tower top is mostly a mixture of water vapor, chlorine and bromine, and still needs multiple rectification to separate and purify, so that the problems of high water vapor and chlorine consumption, high energy consumption, inconvenient regulation and control and the like exist when the whole set of distillation device is subjected to experimental operation, the experimental effect is influenced, the experimental efficiency is reduced, and the practicability is poor.
Disclosure of Invention
The utility model provides a distilling bromine extracting device for experiments, which is used for solving the problems of high water vapor and chlorine consumption, high energy consumption, inconvenient regulation and control, lower experimental efficiency and poor practicability of the existing distilling device for chemical experiments.
The utility model provides a bromine extracting device for experimental distillation, which comprises: the device comprises a distillation tower, a bromine receiving kettle, condensing equipment and a condensate receiving kettle; the distillation tower is of a cylindrical structure, a brine inlet is arranged at the top of the distillation tower, and the brine inlet is connected with a brine pipeline; the bottom of the distillation tower is provided with a chlorine inlet and a water vapor inlet, and the chlorine inlet is arranged above the water vapor inlet; the chlorine inlet is connected with a chlorine pipeline, and the water vapor inlet is connected with a water vapor pipeline.
Further, a bromine receiving kettle is connected below the distillation tower, and a bromine outlet is arranged at the bottom of the bromine receiving kettle; one end of the condensing equipment is connected with the top outlet of the distillation tower, and the other end of the condensing equipment is connected with the inlet of the condensate receiving kettle; the condensate receiving tank is provided with a condensate outlet.
Further, a steam flow regulating valve group is arranged on one side of the steam pipeline, which is close to the steam inlet.
Further, a brine discharge pipe is arranged at the brine inlet in the distillation tower, and a plurality of atomizing spray heads are arranged on the brine discharge pipe.
Further, a water outlet and a water inlet are arranged on the peripheral side wall of the condensing equipment; the inside of the condensing equipment is provided with a distillate pipe which is used for communicating the distillation tower and the condensate receiving kettle, and the distillate pipe is a spiral pipe, a straight pipe or a spherical pipe.
Further, the top of the condensate receiving kettle is provided with an exhaust port, and the exhaust port is connected with a chlorine pipeline through a gas phase reflux pipeline.
Further, the experimental bromine distilling and extracting device also comprises a concentrated sulfuric acid dryer and a bromine storage tank; the bromine outlet of the bromine receiving kettle is connected with a concentrated sulfuric acid dryer which is connected with a bromine storage tank; the concentrated sulfuric acid dryer is used for dehydrating the crude bromine product discharged from the bromine receiving kettle.
Further, the outside of the condensate receiving kettle is also sleeved with a cooling tank, a water inlet of the cooling tank is communicated with a water outlet of the condensing equipment through a pipeline, and the cooling tank is also provided with a water outlet pipe orifice used for discharging water in the cooling tank to a circulating cooling water system.
Further, a bromine corrosion resistant filler layer is arranged between the brine inlet and the chlorine inlet.
The device is used for improving bromine extraction process in laboratory stage, simplifies bromine extraction process and equipment, can improve bromine extraction efficiency, has high bromine product purity and low equipment energy consumption, greatly reduces bromine extraction cost, improves practicality and operability of the device, and is in modularized design, thereby facilitating flexible configuration in industrialized expansion.
The device of the utility model runs in a closed way, and the chlorine completely enters the next circulation without being discharged, so that the consumption of the chlorine can be saved, the pollution emission can be reduced, the bromine yield and quality can be improved, and the device is safe and environment-friendly. The device can also be combined with industrial salt production, such as recycling chloride salt in brine.
The device does not need to provide heat for vaporizing bromine by the water vapor, and the bromine is controlled to fall into the bromine receiving kettle by controlling the flow rate and the consumption of the water vapor, so that the consumption of the water vapor is reduced, and meanwhile, the temperature and the circulation quantity in the distillation tower are reduced, thereby being beneficial to reducing the energy consumption. The bromine distillation and extraction device can reduce the consumption of chlorine by 10 percent and reduce the water vapor consumption by not less than 20 percent.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an experimental bromine distillation device according to an embodiment of the present utility model;
fig. 2 is a schematic structural diagram of a bromine extracting device for experimental distillation according to another embodiment of the present utility model;
fig. 3 is a schematic structural diagram of an experimental bromine distillation device according to another embodiment of the present utility model.
Reference numerals illustrate:
11 distillation tower, 12 bromine receiving kettle, 13 condensing equipment, 14 condensate receiving kettle, 15 concentrated sulfuric acid dryer, 16 bromine storage tank, 17 cooling tank, 101 brine pipeline, 102 chlorine pipeline, 103 water vapor pipeline, 104 gas phase reflux pipeline, 111 brine inlet, 112 chlorine inlet, 113 water vapor inlet, 114 brine spray pipe, 115 packing layer, 121 bromine discharge outlet, 131 water outlet, 132 water inlet, 133 distillate pipe, 141 condensed distillate outlet, 142 gas outlet, 171 water outlet pipe orifice, 1031 water vapor flow regulating valve group, 1141 atomizer.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are also within the scope of the utility model.
In the utility model, the installation mode, the connection mode or the setting mode of the distillation bromine extraction device are all common modes, and can be implemented as long as the beneficial effects can be achieved; the clamping device, the fixing device and the like of the distillation bromine extraction device are all purchased in the market, and the person skilled in the art only needs to install and operate according to the attached instruction.
Referring to fig. 1, the utility model provides a bromine distillation and extraction device for experiments, comprising: a distillation tower 11, a bromine receiving kettle 12, a condensing device 13 and a condensate receiving kettle 14; the distillation tower 11 is of a cylindrical structure, a brine inlet 111 is formed in the top of the distillation tower 11, and the brine inlet 111 is connected with a brine pipeline 101; the bottom of the distillation tower 11 is provided with a chlorine gas inlet 112 and a water vapor inlet 113, and the chlorine gas inlet 112 is arranged above the water vapor inlet 113; a chlorine gas line 102 is connected to the chlorine gas inlet 112, and a water vapor line 103 is connected to the water vapor inlet 113.
In one embodiment, a bromine receiving kettle 12 is connected below the distillation tower 11, and a bromine discharge outlet 121 is arranged at the bottom of the bromine receiving kettle 12; one end of the condensing equipment 13 is connected with the top outlet of the distillation tower 11, and the other end of the condensing equipment 13 is connected with the inlet of the condensate receiving kettle 14; the condensate receiving tank 14 is provided with a condensate outlet 141.
When the device is used for extracting bromine, brine containing bromide ions is introduced into the top end of the distillation tower 11, and water vapor enters from the bottom of the distillation tower 11 to drive chlorine entering from the upper part to flow upwards. In the distillation column 11, bromine ions are changed into bromine after being oxidized by chlorine, and the bromine flows into a bromine receiving kettle 12 below along the distillation column 11 to be collected because the molecular weight of the bromine is relatively larger, so that a crude bromine product with higher purity is obtained, and further rectification and refining are not needed. The distillate discharged from the top of the distillation tower 11 is converted into condensed distillate through the condensing equipment 13, can be repeatedly used for preparing brine, can continuously extract a small amount of bromine carried out from the top of the tower, greatly improves the yield of bromine and improves the bromine extraction efficiency.
Referring to fig. 2, in one embodiment, a steam flow regulating valve block 1031 is provided on a side of the steam line 103 adjacent to the steam inlet 113. The steam flow regulating valve group 1031 is mainly used for timely regulating and controlling the flow speed and flow rate of steam, the effect of the steam in distilling bromine extraction is important, if the flow rate is too small, incomplete chlorination oxidation can be caused, the distillation effect is also poor, and the purity of the crude bromine product in the bromine receiving kettle 12 is affected; if the flow rate is too large, part of bromine is gasified or carried out from the top of the distillation column 11, and extraction efficiency is lowered.
In one embodiment, a brine discharge pipe 114 is installed at the brine inlet 111 inside the distillation tower 11, and a plurality of atomizing nozzles 1141 are installed on the brine discharge pipe 114.
In actual use, in order to ensure that brine can be uniformly distributed in the distillation tower 11, the brine spraying pipe 114 and the atomizing nozzle 1141 are used for improving the dispersion degree of the brine, so that chlorine gas can better contact the brine, the efficiency of oxidation reaction is improved, and the bromine extraction efficiency and the bromine extraction yield are improved.
In one embodiment, the peripheral side wall of the condensing apparatus 13 is provided with a water outlet 131 and a water inlet 132; the inside of the condensing equipment 13 is provided with a distillate pipe 133, the distillate pipe 133 is used for communicating the distillation column 11 and the condensate receiving kettle 14, and the distillate pipe 133 is a spiral pipe, a straight pipe or a spherical pipe.
In practice, the number of condensing units 13 is at least one, and two or more condensing units 13 may be arranged in series or parallel in order to ensure sufficient cooling capacity for cooling the distillate of the distillation column 11. The different shapes of the distillate pipe 133 are beneficial to increasing the contact area of distillate and cooling water, improving the condensing effect and efficiency and enhancing the practicability of the device.
In one embodiment, the top of condensate receiving tank 14 is provided with a vent 142, vent 142 being connected to chlorine line 102 via gas phase return line 104. The distillate discharged from the top of the distillation tower 11 contains a small amount of bromine, unreacted chlorine, water vapor and reacted brine, and after cooling, the chlorine cannot be liquefied and is directly treated as waste gas, so that resources are wasted, and the waste gas is sent to the chlorine inlet 112 of the distillation tower 11 through the gas phase reflux pipeline 104 to recycle the chlorine, thereby being more environment-friendly and reducing the consumption of the chlorine.
Referring to fig. 3, in one embodiment, the experimental distillation bromine extraction device further comprises a concentrated sulfuric acid dryer 15 and a bromine storage tank 16; the bromine discharge outlet 121 of the bromine receiving kettle 12 is connected with a concentrated sulfuric acid dryer 15, and the concentrated sulfuric acid dryer 15 is connected with a bromine storage tank 16; the concentrated sulfuric acid dryer 15 is used for dehydrating the crude bromine product discharged from the bromine receiving vessel 12. The crude bromine product contains a small amount of moisture, so that the moisture is removed by the concentrated sulfuric acid dryer 15 and then sent to a bromine storage tank 16 for temporary storage for later use or sale.
In an embodiment, the condensate receiving kettle 14 is further sleeved with a cooling tank 17, a water inlet of the cooling tank 17 is communicated with the water outlet 131 of the condensing equipment 13 through a pipeline, the cooling tank 17 is further provided with a water outlet pipe orifice 171, and the water outlet pipe orifice 171 is used for discharging water in the cooling tank 17 to a circulating cooling water system.
The cooling pond 17 is arranged, the cooling water flowing out from the water outlet 131 of the condensing equipment 13 is collected and then is used for cooling the condensate receiving kettle 14 in the cooling pond 17, and further cooling the condensate distillate, so that the volatilization loss of the condensate distillate due to the accumulation of waste heat can be prevented.
In one embodiment, a bromine corrosion resistant filler layer 115 is disposed between the brine inlet 111 and the chlorine inlet 112. The packing layer 115 is arranged in the distillation tower 11, so that the gas-liquid contact area can be further increased, and different flow channels in the packing layer 115 can intensify turbulence when the gas and the liquid are communicated, thereby strengthening the mass transfer effect, reducing the chlorine distribution rate, further reducing the consumption of water vapor and heat, and greatly improving the oxidation of chlorine to bromine ions and the production efficiency of bromine.
The present utility model will be described in further detail with reference to specific examples.
Example 1
When the experimental bromine distilling device specifically works, brine containing bromine ions is introduced into a brine pipeline 101 through a brine inlet 111 at the top end of a distillation tower 11, water vapor is introduced into a water vapor pipeline 103 through a water vapor inlet 113 at the bottom of the distillation tower 11, and chlorine is introduced into a chlorine pipeline 102 through a chlorine inlet 112 at the bottom of the distillation tower 11. The water vapor drives chlorine entering from above to flow upwards, brine flows downwards due to gravity and is subjected to countercurrent contact reaction in the distillation tower 11, so that bromide ions in the brine are chlorinated and oxidized into free bromine. Under the action of gravity, bromine with larger specific gravity falls downwards into a bromine receiving kettle 12 to form crude bromine products with higher purity. The distillate is discharged from the top of the distillation tower 11, is converted into condensed distillate by a condensing device 13, and flows into a condensate receiving kettle 14 for temporary storage so as to be reused for preparing brine.
Example 2
On the basis of embodiment 1, embodiment 2 further includes: the vapor gas line 103 is further provided with a vapor flow regulating valve group 1031 for timely regulating the flow rate and flow of vapor so as to ensure that the replaced bromine can fall into the bromine receiving kettle 12. Inside distillation column 11, brine inlet 111 department installs brine discharge tube 114, installs a plurality of atomizer 1141 on the brine discharge tube 114 to make the brine can the equipartition inside distillation column 11, improve the dispersity of brine.
Because the distillate discharged from the top of the distillation tower 11 contains a small amount of bromine, unreacted chlorine, water vapor and reacted brine, after cooling, the chlorine cannot be liquefied, and resources are wasted when the chlorine is directly treated as waste gas, the waste gas is sent to the gas phase reflux pipeline 104 through the exhaust port 142 at the top of the condensate receiving kettle 14 and then sent back to the chlorine pipeline 102 of the distillation tower 11, and the chlorine is recycled, so that the environment is protected, and meanwhile, the consumption of the chlorine is reduced.
Example 3
On the basis of embodiment 1, embodiment 3 further includes: a bromine corrosion-resistant packing layer 115 is arranged between the brine inlet 111 and the chlorine inlet 112 of the distillation tower 11, so that the gas-liquid contact area can be further increased, the mass transfer effect is enhanced, and the chlorine distribution rate is reduced.
The bromine discharge outlet 121 of the bromine receiving kettle 12 is connected with the concentrated sulfuric acid dryer 15, the crude bromine product contains a small amount of water, the water in the crude bromine product is removed by the concentrated sulfuric acid dryer 15, and the crude bromine product is sent to a bromine storage tank 16 for temporary storage for later use or sale.
The outside of the condensate receiving kettle 14 is also sleeved with a cooling pool 17, and cooling water flowing out from a water outlet 131 of the condensing equipment 13 is collected and sent to the cooling pool 17 for cooling the condensate receiving kettle 14 in the cooling pool 17, and further cooling the condensate distillate, so that the volatilization loss of the condensate distillate due to accumulation of waste heat can be prevented. The cooling bath 17 finally discharges the water in the cooling bath 17 to the circulating cooling water system through the water outlet pipe opening 171.
In the present utility model, the detailed structure of some devices is not described in detail, but is known in the art, and is not described herein.
The pressure sensor, the flowmeter or the temperature sensor is arranged between different units and devices on the conveying pipeline inside the device, and meanwhile, different valves, such as a pressure relief valve, a pressure regulating valve, a safety valve and the like, are also arranged for regulating and stabilizing the pressure of the whole device.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solution of the present utility model, and not limiting thereof; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will appreciate that; the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (8)

1. The utility model provides a bromine device is carried in distillation for experiments which characterized in that includes: the device comprises a distillation tower, a bromine receiving kettle, condensing equipment and a condensate receiving kettle;
the distillation tower is of a cylindrical structure, a brine inlet is formed in the top of the distillation tower, and the brine inlet is connected with a brine pipeline; the bottom of the distillation tower is provided with a chlorine inlet and a water vapor inlet, and the chlorine inlet is arranged above the water vapor inlet; the chlorine inlet is connected with a chlorine pipeline, and the water vapor inlet is connected with a water vapor pipeline;
the bromine receiving kettle is connected to the lower part of the distillation tower, and a bromine outlet is arranged at the bottom of the bromine receiving kettle;
one end of the condensing equipment is connected with the top outlet of the distillation tower, and the other end of the condensing equipment is connected with the inlet of the condensate receiving kettle; the condensate receiving kettle is provided with a condensate distillate outlet.
2. The experimental distillation bromine extraction device according to claim 1, wherein a steam flow regulating valve group is arranged on a side of the steam pipeline close to the steam inlet.
3. The experimental bromine extracting device for distillation according to claim 1, wherein a brine discharge pipe is installed at the brine inlet inside the distillation tower, and a plurality of atomizing nozzles are installed on the brine discharge pipe.
4. The experimental distillation bromine extraction device according to claim 1, wherein a water outlet and a water inlet are arranged on the peripheral side wall of the condensing equipment; the inside of condensation equipment is provided with the distillate pipe, the distillate pipe is used for the intercommunication the distillation column with the cauldron is received to the condensate, the distillate pipe is spiral pipe, straight pipe or bulb.
5. The experimental distillation bromine extraction device according to claim 1, wherein an exhaust port is arranged at the top of the condensate receiving kettle, and the exhaust port is connected with the chlorine pipeline through a gas phase reflux pipeline.
6. The experimental distillation bromine extraction device of any one of claims 1-5, further comprising a concentrated sulfuric acid dryer and a bromine storage tank; the bromine discharge outlet of the bromine receiving kettle is connected with the concentrated sulfuric acid dryer, and the concentrated sulfuric acid dryer is connected with the bromine storage tank; the concentrated sulfuric acid dryer is used for dehydrating the crude bromine product discharged from the bromine receiving kettle.
7. The experimental distillation bromine extraction device according to claim 4, wherein a cooling tank is further sleeved outside the condensate receiving kettle, a water inlet of the cooling tank is communicated with the water outlet of the condensing equipment through a pipeline, and the cooling tank is further provided with a water outlet pipe orifice used for discharging water in the cooling tank to a circulating cooling water system.
8. The experimental distillation bromine extraction device according to claim 1, wherein a bromine corrosion resistant filler layer is disposed between the brine inlet and the chlorine inlet.
CN202320905324.4U 2023-04-21 2023-04-21 Bromine device is carried in distillation for experiments Active CN219823737U (en)

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Application Number Priority Date Filing Date Title
CN202320905324.4U CN219823737U (en) 2023-04-21 2023-04-21 Bromine device is carried in distillation for experiments

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320905324.4U CN219823737U (en) 2023-04-21 2023-04-21 Bromine device is carried in distillation for experiments

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CN219823737U true CN219823737U (en) 2023-10-13

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