CN219820240U - A kind of grooving equipment - Google Patents
A kind of grooving equipment Download PDFInfo
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- CN219820240U CN219820240U CN202320922416.3U CN202320922416U CN219820240U CN 219820240 U CN219820240 U CN 219820240U CN 202320922416 U CN202320922416 U CN 202320922416U CN 219820240 U CN219820240 U CN 219820240U
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Abstract
Description
技术领域Technical field
本实用新型涉及工字型电感磁芯生产技术领域,特别涉及一种切槽设备。The utility model relates to the technical field of producing I-shaped inductor magnetic cores, and in particular to a grooving equipment.
背景技术Background technique
磁芯是指由各种氧化铁混合物组成的一种烧结磁性金属氧化物,例如,锰-锌铁氧体和镍-锌铁氧体是典型的磁芯体材料,锰-锌铁氧体具有高磁导率和高磁通密度的特点,且具有较低损耗的特性,镍-锌铁氧体具有极高的阻抗率、不到几百的低磁导率等特性,而铁氧体磁芯用于各种电子设备的线圈和变压器中,磁芯的种类繁多,如E、I、F、O、工字型等形状,其中工字型磁芯作为电感形式的一种,广泛用于各种电子设备内,而在工字型磁芯生产过程中,需对工字型磁芯两端进行切槽处理,以便于工作人员组装使用。The magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials. Manganese-zinc ferrite has It has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristics of low loss. Nickel-zinc ferrite has the characteristics of extremely high impedance and low magnetic permeability of less than a few hundred, while ferrite magnets Cores are used in coils and transformers of various electronic equipment. There are many types of magnetic cores, such as E, I, F, O, I-shaped and other shapes. Among them, the I-shaped magnetic core is a type of inductance and is widely used in In various electronic equipment, during the production process of I-shaped magnetic cores, both ends of the I-shaped magnetic cores need to be grooved to facilitate assembly and use by workers.
公告号为CN214925849U的一种工字型电感磁芯生产用切槽设备,所述切割壳体的内侧位于中部位置处贯穿固定有容置机构,所述推送丝杆与定位滑杆的外侧对称套接有传动件,所述传动件通过传动连杆与紧固压条连接,所述推送滑座的顶端固定有定位支架,所述定位支架的内侧固定有切割电机,本实用新型通过容置机构对多组工字型磁芯的容置卡合,在紧固压条的压固定位下,能够便于工作人员对多组工字型磁芯进行同步切槽处理,进而提高切槽的高效性,且在切槽过程中,通过液压推杆推动推送滑座的水平滑动,能够推动两组切割电机同步水平方向滑动,使切割锯片对工字型磁芯进行一次性切槽成型工作。Announcement No. CN214925849U is a kind of grooving equipment for the production of I-shaped inductor cores. The inside of the cutting housing is located in the middle position and has a receiving mechanism fixed therethrough. The push screw and the outside of the positioning slide are symmetrically set. There is a transmission part connected to the fastening bar through a transmission connecting rod. A positioning bracket is fixed on the top of the push slide, and a cutting motor is fixed on the inside of the positioning bracket. The utility model uses a accommodation mechanism to The accommodation and engagement of multiple sets of I-shaped magnetic cores, under the fixed position of the fastening bar, can facilitate the staff to synchronously grooving multiple sets of I-shaped magnetic cores, thereby improving the efficiency of grooving, and During the grooving process, the hydraulic push rod promotes the horizontal sliding of the push slide, which can push the two sets of cutting motors to slide in the horizontal direction simultaneously, allowing the cutting saw blade to perform one-time grooving and forming work on the I-shaped magnetic core.
上述的一种工字型电感磁芯生产用切槽设备,虽能够做到使切割锯片对工字型磁芯进行一次性切槽成型工作,但上述的装置在切割的时候可能会产生许多废屑,操作人员如果吸入废屑可能危害其身体健康,针对此问题可以进行改进。Although the above-mentioned grooving equipment for the production of I-shaped inductor cores can enable the cutting saw blade to perform one-time grooving and shaping work on the I-shaped magnetic cores, the above-mentioned device may produce a lot of problems during cutting. Waste chips. If the operator inhales waste chips, it may harm his health. Improvements can be made to address this problem.
实用新型内容Utility model content
本实用新型的目的在于,提供一种切槽设备,能够解决部分装置在切割的时候可能会产生许多废屑,操作人员如果吸入废屑可能危害其身体健康的问题。The purpose of this utility model is to provide a grooving equipment that can solve the problem that some devices may produce a lot of waste chips during cutting, and operators may endanger their health if they inhale the waste chips.
为实现上述目的,本实用新型提供如下技术方案:一种切槽设备,包括:In order to achieve the above purpose, the present utility model provides the following technical solution: a grooving equipment, including:
操作箱,操作箱的内部固定安装有放置块;The operation box has a placement block fixedly installed inside the operation box;
驱动机构,设置于操作箱上,包括有传动杆、传动轮、传动带、支撑架和第一电机,用于通过控制第一电机启动,从而带动两组传动杆进行转动。The driving mechanism is arranged on the operating box and includes a transmission rod, a transmission wheel, a transmission belt, a support frame and a first motor, which is used to control the start of the first motor to drive the two sets of transmission rods to rotate.
优选的,所述操作箱的前后两侧分别固定安装有一组第二驱动箱,第二驱动箱的内部转动安装有双向螺纹杆,双向螺纹杆上固定安装有两组第二连接块且呈上下分布,操作箱的前后两侧分别开设有两组活动口且呈上下分布,两组第二连接块之间通过活动口固定安装有第一连接杆,第一连接杆上固定安装有连接板。Preferably, a set of second drive boxes are fixedly installed on the front and rear sides of the operation box, and a bidirectional threaded rod is rotatably installed inside the second drive box. Two sets of second connecting blocks are fixedly installed on the bidirectional threaded rods and are arranged in an up and down direction. Distribution, two sets of movable openings are provided on the front and rear sides of the operation box and are distributed up and down. A first connecting rod is fixedly installed between the two sets of second connecting blocks through the movable openings, and a connecting plate is fixedly installed on the first connecting rod.
优选的,所述连接板的一侧固定安装有两组安装板且呈前后分布,两组安装板之间转动安装有切割刀具,安装板的前侧固定安装有第二电机,第二电机的输出端穿过安装板与切割刀具固定连接。Preferably, two sets of mounting plates are fixedly installed on one side of the connecting plate and are distributed front and back. A cutting tool is rotatably installed between the two sets of mounting plates. A second motor is fixedly installed on the front side of the mounting plate. The second motor The output end passes through the mounting plate and is fixedly connected to the cutting tool.
优选的,所述放置块的底部固定安装有第一驱动箱,第一驱动箱的内部转动安装有螺纹杆,第一驱动箱的右侧固定安装有第三电机,第三电机的输出端延伸至第一驱动箱的内部与螺纹杆固定连接,螺纹杆上螺纹安装有第一连接块,第一连接块的顶部固定安装有第二连接杆,第二连接杆的一端延伸至放置块的内部固定安装有推板。Preferably, a first drive box is fixedly installed at the bottom of the placement block, a threaded rod is rotatably installed inside the first drive box, a third motor is fixedly installed on the right side of the first drive box, and the output end of the third motor extends It is fixedly connected to the inside of the first drive box with a threaded rod. A first connecting block is threadedly installed on the threaded rod. A second connecting rod is fixedly installed on the top of the first connecting block. One end of the second connecting rod extends to the inside of the placing block. A push plate is fixedly installed.
优选的,所述操作箱的左侧固定安装有两组清理箱且呈上下分布,清理箱的内部转动安装有清理辊,靠下方的清理箱的内部固定安装有第一刮刀且与清理辊相接触,靠下方的清理箱的内侧底部固定安装有收集箱。Preferably, two sets of cleaning boxes are fixedly installed on the left side of the operation box and are distributed up and down. A cleaning roller is rotated inside the cleaning box, and a first scraper is fixedly installed inside the cleaning box below and is opposite to the cleaning roller. Contact, a collection box is fixedly installed at the inner bottom of the cleaning box below.
优选的,所述靠上方的清理箱的内部固定安装有第二刮刀且与清理辊相接触,考上方的清理箱的内侧顶部固定安装有吸尘器,吸尘器的输入端固定安装有吸尘口,吸尘器的输出端延伸至清理箱的外部固定安装有排料管。Preferably, a second scraper is fixedly installed inside the upper cleaning box and is in contact with the cleaning roller. A vacuum cleaner is fixedly installed on the inner top of the upper cleaning box. The input end of the vacuum cleaner is fixedly equipped with a dust suction port. The vacuum cleaner The output end extends to the outside of the cleaning box and a discharge pipe is fixedly installed.
优选的,所述双向螺纹杆的一端延伸至第二驱动箱的外部固定安装有传动杆,传动杆上固定安装有传动轮,两组传动轮上均套设有传动带,且两组传动轮通过传动带呈传动设置,第二驱动箱的顶部固定安装有支撑架,支撑架的顶部固定安装有第一电机,第一电机的输出端穿过支撑架与一组传动杆固定连接。Preferably, one end of the two-way threaded rod extends to the outside of the second drive box and a transmission rod is fixedly installed. A transmission wheel is fixedly installed on the transmission rod. Both sets of transmission wheels are covered with transmission belts, and the two sets of transmission wheels pass through The transmission belt is in a transmission configuration, a support frame is fixedly installed on the top of the second drive box, a first motor is fixedly installed on the top of the support frame, and the output end of the first motor passes through the support frame and is fixedly connected to a set of transmission rods.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
(1)、该切槽设备,通过清理箱、收集箱、第一刮刀、第二刮刀、吸尘器、吸尘口、排料管和清理辊的组合使用,使得该装置能够在磁芯进行运动时,带动清理辊进行转动,进而对切割后的磁芯所产生的废屑进行吸附,通过第一刮刀和第二刮刀的设置,从而将吸附的废屑刮下,靠下方的废屑在刮下时能够通过收集箱的设置从而进行收集,靠上方的废屑能够通过控制吸尘器启动,从而产生吸力,将废屑吸入吸尘器中进行收集,防止了废屑在切割后四处飞溅,从而使得操作人员误吸入的情况。(1) This grooving equipment uses a combination of cleaning box, collection box, first scraper, second scraper, vacuum cleaner, dust suction port, discharge pipe and cleaning roller, so that the device can operate when the magnetic core is moving. , driving the cleaning roller to rotate, and then adsorbing the waste generated by the cut magnetic core. Through the setting of the first scraper and the second scraper, the adsorbed waste is scraped off, and the waste underneath is scraped off. The waste chips above can be collected by controlling the start of the vacuum cleaner to generate suction, sucking the waste chips into the vacuum cleaner for collection, preventing the waste chips from splashing around after cutting, thus causing the operator to accidentally In case of inhalation.
(2)、该切槽设备,通过传动杆、传动轮、传动带、支撑架、第一电机、连接板、第一连接杆、安装板、切割刀具和第二电机的组合使用,使得该装置能够通过控制第一电机启动从而控制两组切割刀具向中心移动,从而控制装置的切割深度,从而适应各种切割要求,通过控制第二电机启动,从而带动切割刀具转动从而进行切割,使得该装置能够更好的对磁芯进行切槽。(2) The grooving equipment uses a combination of a transmission rod, a transmission wheel, a transmission belt, a support frame, a first motor, a connecting plate, a first connecting rod, a mounting plate, a cutting tool and a second motor, so that the device can By controlling the start of the first motor, the two sets of cutting tools are controlled to move toward the center, thereby controlling the cutting depth of the device, thereby adapting to various cutting requirements. By controlling the start of the second motor, the cutting tools are driven to rotate for cutting, so that the device can Better groove the core.
附图说明Description of the drawings
下面结合附图和实施例对本实用新型进一步地说明:The utility model will be further described below in conjunction with the accompanying drawings and examples:
图1为本实用新型的剖视图;Figure 1 is a cross-sectional view of the utility model;
图2为本实用新型的侧视图;Figure 2 is a side view of the utility model;
图3为本实用新型的A部放大图。Figure 3 is an enlarged view of part A of the present utility model.
附图标记:1、操作箱;2、放置块;3、清理箱;4、收集箱;5、驱动机构;501、传动杆;502、传动轮;503、传动带;504、支撑架;505、第一电机;6、第一刮刀;7、第二刮刀;8、吸尘器;9、吸尘口;10、排料管;11、连接板;12、第一连接杆;13、安装板;14、切割刀具;15、第二电机;16、第一驱动箱;17、第三电机;18、螺纹杆;19、第一连接块;20、第二连接杆;21、推板;22、第二驱动箱;23、双向螺纹杆;24、第二连接块;25、活动口;26、清理辊。Reference signs: 1. Operation box; 2. Placement block; 3. Cleaning box; 4. Collection box; 5. Driving mechanism; 501. Transmission rod; 502. Transmission wheel; 503. Transmission belt; 504. Support frame; 505. The first motor; 6. The first scraper; 7. The second scraper; 8. Vacuum cleaner; 9. Dust suction port; 10. Discharge pipe; 11. Connecting plate; 12. First connecting rod; 13. Mounting plate; 14 , cutting tool; 15. second motor; 16. first drive box; 17. third motor; 18. threaded rod; 19. first connecting block; 20. second connecting rod; 21. push plate; 22. first Two drive boxes; 23. Two-way threaded rod; 24. Second connecting block; 25. Movable port; 26. Cleaning roller.
具体实施方式Detailed ways
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This section will describe specific embodiments of the present invention in detail. The preferred embodiments of the present utility model are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the written part of the specification with graphics, so that people can intuitively and vividly Each technical feature and the overall technical solution of the present utility model should be understood, but they cannot be understood as limiting the protection scope of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种切槽设备,包括操作箱1和驱动机构5,操作箱1的内部固定安装有放置块2,驱动机构5设置于操作箱1上,包括有传动杆501、传动轮502、传动带503、支撑架504和第一电机505,用于通过控制第一电机505启动,从而带动两组传动杆501进行转动。Please refer to Figures 1-3. The present utility model provides a technical solution: a grooving equipment, including an operating box 1 and a driving mechanism 5. A placement block 2 is fixedly installed inside the operating box 1, and the driving mechanism 5 is provided in the operating box. 1 includes a transmission rod 501, a transmission wheel 502, a transmission belt 503, a support frame 504 and a first motor 505, which is used to drive the two sets of transmission rods 501 to rotate by controlling the first motor 505 to start.
操作箱1的前后两侧分别固定安装有一组第二驱动箱22,第二驱动箱22的内部转动安装有双向螺纹杆23,双向螺纹杆23上固定安装有两组第二连接块24且呈上下分布,操作箱1的前后两侧分别开设有两组活动口25且呈上下分布,两组第二连接块24之间通过活动口25固定安装有第一连接杆12,第一连接杆12上固定安装有连接板11。A set of second drive boxes 22 are respectively fixedly installed on the front and rear sides of the operation box 1. A bidirectional threaded rod 23 is installed for rotation inside the second drive box 22. Two sets of second connecting blocks 24 are fixedly installed on the bidirectional threaded rods 23 and are in the shape of Distributed up and down, two sets of movable openings 25 are provided on the front and rear sides of the operation box 1 and distributed up and down. The first connecting rod 12 is fixedly installed between the two sets of second connecting blocks 24 through the movable openings 25. The first connecting rod 12 A connecting plate 11 is fixedly installed on it.
连接板11的一侧固定安装有两组安装板13且呈前后分布,两组安装板13之间转动安装有切割刀具14,安装板13的前侧固定安装有第二电机15,第二电机15的输出端穿过安装板13与切割刀具14固定连接。Two sets of mounting plates 13 are fixedly installed on one side of the connecting plate 11 and are distributed front and rear. A cutting tool 14 is rotatably installed between the two sets of mounting plates 13. A second motor 15 is fixedly installed on the front side of the mounting plate 13. The second motor The output end of 15 passes through the mounting plate 13 and is fixedly connected to the cutting tool 14.
放置块2的底部固定安装有第一驱动箱16,第一驱动箱16的内部转动安装有螺纹杆18,第一驱动箱16的右侧固定安装有第三电机17,第三电机17的输出端延伸至第一驱动箱16的内部与螺纹杆18固定连接,螺纹杆18上螺纹安装有第一连接块19,第一连接块19的顶部固定安装有第二连接杆20,第二连接杆20的一端延伸至放置块2的内部固定安装有推板21。A first drive box 16 is fixedly installed at the bottom of the placement block 2. A threaded rod 18 is installed for rotation inside the first drive box 16. A third motor 17 is fixedly installed on the right side of the first drive box 16. The output of the third motor 17 is The end extends to the inside of the first drive box 16 and is fixedly connected with the threaded rod 18. The threaded rod 18 is threaded with a first connecting block 19, and the top of the first connecting block 19 is fixedly installed with a second connecting rod 20. The second connecting rod One end of 20 extends to the inside of the placing block 2 and a push plate 21 is fixedly installed therein.
操作箱1的左侧固定安装有两组清理箱3且呈上下分布,清理箱3的内部转动安装有清理辊26,靠下方的清理箱3的内部固定安装有第一刮刀6且与清理辊26相接触,靠下方的清理箱3的内侧底部固定安装有收集箱4。Two sets of cleaning boxes 3 are fixedly installed on the left side of the operation box 1 and are distributed up and down. A cleaning roller 26 is installed and rotated inside the cleaning box 3. A first scraper 6 is fixedly installed inside the cleaning box 3 below and is connected with the cleaning roller. 26 are in contact with each other, and a collection box 4 is fixedly installed at the inner bottom of the cleaning box 3 below.
靠上方的清理箱3的内部固定安装有第二刮刀7且与清理辊26相接触,考上方的清理箱3的内侧顶部固定安装有吸尘器8,吸尘器8的输入端固定安装有吸尘口9,吸尘器8的输出端延伸至清理箱3的外部固定安装有排料管10,通过清理箱3、收集箱4、第一刮刀6、第二刮刀7、吸尘器8、吸尘口9、排料管10和清理辊26的组合使用,使得该装置能够在磁芯进行运动时,带动清理辊26进行转动,进而对切割后的磁芯所产生的废屑进行吸附,通过第一刮刀6和第二刮刀7的设置,从而将吸附的废屑刮下,靠下方的废屑在刮下时能够通过收集箱4的设置从而进行收集,靠上方的废屑能够通过控制吸尘器8启动,从而产生吸力,将废屑吸入吸尘器8中进行收集,防止了废屑在切割后四处飞溅,从而使得操作人员误吸入的情况。A second scraper 7 is fixedly installed inside the upper cleaning box 3 and is in contact with the cleaning roller 26. A vacuum cleaner 8 is fixedly installed at the inner top of the upper cleaning box 3, and a dust suction port 9 is fixedly installed at the input end of the vacuum cleaner 8. , the output end of the vacuum cleaner 8 extends to the outside of the cleaning box 3 and a discharge pipe 10 is fixedly installed. Through the cleaning box 3, the collection box 4, the first scraper 6, the second scraper 7, the vacuum cleaner 8, the dust suction port 9, the discharge The combined use of the tube 10 and the cleaning roller 26 enables the device to drive the cleaning roller 26 to rotate when the magnetic core moves, thereby adsorbing the waste generated by the cut magnetic core. The two scrapers 7 are arranged to scrape off the adsorbed waste. The waste at the bottom can be collected through the collection box 4 when scraped. The waste at the top can be started by controlling the vacuum cleaner 8 to generate suction. , the waste chips are sucked into the vacuum cleaner 8 for collection, which prevents the waste chips from flying around after cutting and causing the operator to inhale them by mistake.
双向螺纹杆23的一端延伸至第二驱动箱22的外部固定安装有传动杆501,传动杆501上固定安装有传动轮502,两组传动轮502上均套设有传动带503,且两组传动轮502通过传动带503呈传动设置,第二驱动箱22的顶部固定安装有支撑架504,支撑架504的顶部固定安装有第一电机505,第一电机505的输出端穿过支撑架504与一组传动杆501固定连接,通过传动杆501、传动轮502、传动带503、支撑架504、第一电机505、连接板11、第一连接杆12、安装板13、切割刀具14和第二电机15的组合使用,使得该装置能够通过控制第一电机505启动从而控制两组切割刀具14向中心移动,从而控制装置的切割深度,从而适应各种切割要求,通过控制第二电机15启动,从而带动切割刀具14转动从而进行切割,使得该装置能够更好的对磁芯进行切槽。One end of the two-way threaded rod 23 extends to the outside of the second drive box 22 and a transmission rod 501 is fixedly installed. A transmission wheel 502 is fixedly installed on the transmission rod 501. Both sets of transmission wheels 502 are covered with transmission belts 503, and the two sets of transmission wheels The wheel 502 is driven through a transmission belt 503. A support frame 504 is fixedly installed on the top of the second drive box 22. A first motor 505 is fixedly installed on the top of the support frame 504. The output end of the first motor 505 passes through the support frame 504 and a The group transmission rod 501 is fixedly connected through the transmission rod 501, the transmission wheel 502, the transmission belt 503, the support frame 504, the first motor 505, the connecting plate 11, the first connecting rod 12, the mounting plate 13, the cutting tool 14 and the second motor 15 Used in combination, the device can control the start of the first motor 505 to control the two sets of cutting knives 14 to move toward the center, thereby controlling the cutting depth of the device, thereby adapting to various cutting requirements, and by controlling the start of the second motor 15 to drive The cutting tool 14 rotates to perform cutting, so that the device can better groove the magnetic core.
工作原理:使用时,将磁芯放置于放置块2内,通过控制第一电机505启动从而控制两组切割刀具14向中心移动,从而控制装置的切割深度,从而适应各种切割要求,通过控制第二电机15启动,从而带动切割刀具14转动从而进行切割,使得该装置能够更好的对磁芯进行切槽,通过控制第三电机17启动,从而带动推板21进行纵向移动,进而对磁芯进行推动,使其进行切槽,当推板21推动磁芯进行运动时,带动清理辊26进行转动,进而对切割后的磁芯所产生的废屑进行吸附,通过第一刮刀6和第二刮刀7的设置,从而将吸附的废屑刮下,靠下方的废屑在刮下时能够通过收集箱4的设置从而进行收集,靠上方的废屑能够通过控制吸尘器8启动,从而产生吸力,将废屑吸入吸尘器8中进行收集,防止了废屑在切割后四处飞溅,从而使得操作人员误吸入的情况。Working principle: When in use, place the magnetic core in the placement block 2, and control the start of the first motor 505 to control the two sets of cutting knives 14 to move toward the center, thereby controlling the cutting depth of the device to adapt to various cutting requirements. By controlling The second motor 15 is started, thereby driving the cutting tool 14 to rotate for cutting, so that the device can better groove the magnetic core. By controlling the third motor 17 to start, the pushing plate 21 is driven to move longitudinally, thereby grooving the magnetic core. The core is pushed to make grooves. When the push plate 21 pushes the magnetic core to move, the cleaning roller 26 is driven to rotate, thereby adsorbing the waste generated by the cut magnetic core. Through the first scraper 6 and the third The two scrapers 7 are arranged to scrape off the adsorbed waste. The waste at the bottom can be collected through the collection box 4 when scraped. The waste at the top can be started by controlling the vacuum cleaner 8 to generate suction. , the waste chips are sucked into the vacuum cleaner 8 for collection, which prevents the waste chips from flying around after cutting and causing the operator to inhale them by mistake.
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, the utility model can also be modified without departing from the purpose of the present utility model. Make various changes below.
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