CN219808161U - Lacing wire and inflatable product - Google Patents
Lacing wire and inflatable product Download PDFInfo
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- CN219808161U CN219808161U CN202320257137.XU CN202320257137U CN219808161U CN 219808161 U CN219808161 U CN 219808161U CN 202320257137 U CN202320257137 U CN 202320257137U CN 219808161 U CN219808161 U CN 219808161U
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- Woven Fabrics (AREA)
Abstract
The utility model provides a lacing wire and an inflatable product, and relates to the technical field of inflatable products, comprising a main lacing wire and an auxiliary lacing wire; the main body lacing wire and the auxiliary lacing wire are integrally formed by weaving wires, the auxiliary lacing wire and the main body lacing wire form an included angle, two ends of the main body lacing wire are respectively in fusion connection with the covering cloth and the base cloth of the inflatable product, and one end of the auxiliary lacing wire extending out of the main body lacing wire is connected with the side wall; through arranging the lacing wire in the position that the inflatable product is close to the side wall, on utilizing main part lacing wire to weld fixedly to covering cloth and backing fabric, utilize the auxiliary lacing wire that the slant extends to be connected with the side wall, thereby can provide tensile effort with covering cloth and backing fabric and main part lacing wire to the side wall, with the radian that the restriction side wall expands out after inflating, the side wall that has had in the prior art has been alleviated does not have horizontal power, side wall and covering cloth weld and inflate can make the side radian increase, lead to the side wall outstanding, cause the unstable technical problem of inflatable product effect.
Description
Technical Field
The utility model relates to the technical field of inflatable products, in particular to a lacing wire and an inflatable product.
Background
By aerated product is meant: the plurality of peripheral sheets are enclosed to form an air inflation cavity, and then the air inflation cavity is inflated to form a product with a specific shape; inflatable products are widely used for their comfort, portability, and softness, including inflatable beds, inflatable sofas, inflatable toys, inflatable castellations, and the like. Wherein most of the outer sheets of the inflatable product are generally made of soft materials, so that the inflatable product forms a sphere when inflated, for example: a balloon.
In the prior art, in order to avoid that an inflatable product becomes a sphere after inflation, people are usually provided with lacing wires in the inflation cavity, and the lacing wires are connected with the peripheral sheets and can play a role in supporting and shaping, so that the inflatable product can form a specific shape according to the positions of the lacing wires in the inflation cavity, the number of the lacing wires and the surrounding shape of the peripheral sheets.
However, when to the higher inflatable product of height, the lacing wire can only be as the connection structure of covering cloth and backing, and the side wall is because as the lateral wall structure of inflatable product, covering cloth, backing and the butt fusion of air bed side wall, and the side wall does not have horizontal power, and side wall and covering cloth butt fusion inflation can make the side radian increase, leads to the side wall outstanding, causes the unstability of inflatable product.
Disclosure of Invention
The utility model aims to provide a lacing wire and an inflatable product, which are used for relieving the technical problems that in the prior art, a piece of covering cloth, a piece of base cloth and a piece of air bed side wall are welded, the side wall has no transverse force, the radian of the side surface is increased due to inflation of the side wall and the covering cloth, the side wall protrudes, and the effect of the inflatable product is unstable.
The utility model provides a lacing wire, which is used for being arranged at a position of an inflatable product close to a side wall, and comprises the following components: a main body tie bar and an auxiliary tie bar;
the main body lacing wire with auxiliary lacing wire is through weaving line braiding integrated into one piece, auxiliary lacing wire with main body lacing wire forms an contained angle, main body lacing wire's both ends be used for respectively with the covering cloth and the backing cloth butt fusion of inflatable product are connected, auxiliary lacing wire stretches out main body lacing wire's one end be used for with the side wall is connected, in order to pass through the covering cloth with the backing cloth restriction the radian of side wall.
In a preferred embodiment of the present utility model, two auxiliary tie bars are provided;
the two auxiliary lacing wires are positioned on the same side of the main body lacing wires, the two auxiliary lacing wires are symmetrically arranged on the central line of the main body lacing wires respectively, the height of the main body lacing wires is correspondingly arranged with the height of the side wall, and the two auxiliary lacing wires are connected with the side wall respectively so as to form relatively balanced acting force on the side wall.
In a preferred embodiment of the present utility model, the main body tie bar includes a first adhesive layer, a first densely woven area integrally woven and a first pattern woven area, wherein the first pattern woven area has a lower weaving density than the first densely woven area;
the first densely woven area is provided with two sections, the two sections the first densely woven area is clamped at two ends of the first pattern woven area, the first pattern woven area is the height of the main body lacing wire, the first adhesive layer is connected with the first densely woven area, and the two sections of the first densely woven area are respectively in fusion connection with the covering cloth and the base cloth through the first adhesive layer.
In a preferred embodiment of the present utility model, the auxiliary lacing wire includes a second adhesive layer, a second densely woven area and a second pattern woven area, wherein the second pattern woven area has a lower weaving density than the second densely woven area;
the second pattern weaving area extends and arranges with the interweaving point in first intensive weaving area with first pattern weaving area, the second pattern weaving area with first intensive weaving area weaves integrated into one piece, the second pattern weaving area with first pattern weaving area is the contained angle and arranges, the second intensive weaving area with the second pattern weaving area is kept away from the one end of first intensive weaving area weaves integrated into one piece, the second paste layer with the second intensive weaving area is connected, the second intensive weaving area is through the second paste layer with the side wall butt fusion is connected.
The utility model provides a manufacturing process based on the lacing wire, which comprises the following steps:
weaving a first dense weaving area of the first section according to a preset size, and dividing two sections of surfaces from the first dense weaving area of the first section for weaving so as to weave first pattern weaving areas with the same width at two ends along the tail ends of the first dense weaving area, wherein the weaving density degree of the first pattern weaving areas is lower than that of the first dense weaving area;
combining the ends of the two sections of first pattern weaving areas into a first densely weaving area for weaving the second section;
cutting the first pattern weaving area of any section, hot-pressing half of the welding film on the cutting edge, and hot-pressing the other half of the welding film on the side wall;
the surface of the first densely woven area of each section is locally glued.
The utility model provides a manufacturing process based on the lacing wire, which comprises the following steps:
weaving a first dense weaving area of the first section according to a preset size, and dividing two sections of surfaces from the first dense weaving area of the first section for weaving so as to weave a first pattern weaving area and a second pattern weaving area of the first section along the tail end of the first dense weaving area, wherein the weaving density degree of the first pattern weaving area is lower than that of the first dense weaving area;
weaving a second pattern weaving area of the first section according to a preset size, weaving a second dense weaving area of the first section at the tail end of the second pattern weaving area of the first section according to the preset size, and weaving a second dense weaving area of the first section according to the preset size, wherein the weaving density degree of the second pattern weaving area is lower than that of the second dense weaving area;
weaving the first pattern weaving area according to a preset size, and weaving two sections of surfaces at the tail end of the first pattern weaving area so as to weave a first dense weaving area of a second section and a second pattern weaving area of the second section along the first pattern weaving area;
weaving the first dense weaving area of the second section and the second pattern weaving area of the second section according to a preset size, and weaving the second dense weaving area of the second section on the tail end of the second pattern weaving area of the second section according to the preset size;
the surface of the first densely woven area of each section and the second densely woven area of each section is locally glued.
In a preferred embodiment of the present utility model, the method further comprises the steps of:
a plurality of sections of surfaces are separated from the first dense weaving area of the first section for weaving, so that the first pattern weaving area and the second pattern weaving area of a plurality of sections are respectively woven along the tail end of the first dense weaving area, and the corresponding second dense weaving area is woven on the tail end of the second pattern weaving area of each section;
weaving the multi-section surface of the tail end of the first pattern weaving zone after weaving so as to weave a first dense weaving zone of a second section and a second pattern weaving zone of a plurality of sections along the first pattern weaving zone respectively, and weaving a corresponding second dense weaving zone of the tail end of the second pattern weaving zone of each section, wherein the second pattern weaving zone separated from the tail end of the first dense weaving zone and the second pattern weaving zone separated from the tail end of the first pattern weaving zone are symmetrically arranged.
The utility model provides a manufacturing process based on the lacing wire, which comprises the following steps:
sequentially weaving a first section of first dense weaving area, a first pattern weaving area and a first dense weaving area of a second section according to a preset size, wherein the weaving density degree of the first pattern weaving area is lower than that of the first dense weaving area;
sequentially weaving a second pattern weaving area and a second dense weaving area according to a preset size, wherein the weaving density degree of the second pattern weaving area is lower than that of the second dense weaving area;
and welding or sewing the two second pattern weaving areas with symmetrical positions of the first dense weaving area of the first section and the first dense weaving area of the second section respectively for fixed connection.
The inflatable product provided by the utility model comprises a covering cloth, a base cloth, side walls and lacing wires;
the side walls are circumferentially arranged along the edge of the cover cloth and are respectively connected with the cover cloth and the base cloth, and an inflation space for accommodating the lacing wires is formed among the cover cloth, the side walls and the base cloth;
the main body lacing wire is positioned between the cover cloth and the base cloth, adhesive layers are arranged at intervals along the surfaces of the two sides of the main body lacing wire, and the main body lacing wire is respectively connected with the cover cloth and the base cloth through the adhesive layers on the two sides by a hot melting process;
the auxiliary lacing wire is positioned at one side close to the side wall, and one end of the auxiliary lacing wire, which extends out of the main body lacing wire, is connected with the side wall towards the two ends of the covering cloth and the base cloth respectively, so that radian of the side wall is limited through the covering cloth and the base cloth.
The lacing wire provided by the utility model is used for being arranged at the position of an inflatable product close to a side wall, and comprises the following components: a main body tie bar and an auxiliary tie bar; the main body lacing wire and the auxiliary lacing wire are integrally formed by weaving wires, the auxiliary lacing wire and the main body lacing wire form an included angle, two ends of the main body lacing wire are respectively in fusion connection with the covering cloth and the base cloth of the inflatable product, and one end of the auxiliary lacing wire extending out of the main body lacing wire is connected with the side wall; through arranging the lacing wire in the position that the inflatable product is close to the side wall, on utilizing main part lacing wire to weld fixedly the basis of covering cloth and backing fabric, utilize the auxiliary lacing wire that the slant extends to be connected with the side wall, thereby can provide tensile effort with covering cloth and backing fabric and main part lacing wire to the side wall, with the radian that the restriction side wall was inflated after expanding, the covering cloth that has had in having alleviated prior art, backing fabric and the butt fusion of air bed side wall, the side wall does not have horizontal power, side wall and covering cloth are inflated and can make the side radian increase, lead to the side wall outstanding, cause the unstable technical problem of inflatable product effect.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a lacing wire with a degree of weave density according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of an auxiliary tie bar divided into two structures according to the embodiment of the present utility model;
fig. 3 is a schematic structural diagram of an auxiliary tie having a welding film according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a lacing wire according to an embodiment of the present utility model installed in an inflatable product;
FIG. 5 is a schematic view of another mode of installing tie bars in an inflatable product according to an embodiment of the present utility model;
fig. 6 is a schematic structural diagram of an auxiliary lacing wire of the lacing wire provided by the embodiment of the utility model after being independently woven and attached;
fig. 7 is a schematic structural diagram of a multi-section surface formed by auxiliary lacing wires of the lacing wire according to an embodiment of the utility model;
fig. 8 is a schematic view of the lacing wire according to the embodiment of fig. 7 installed in an inflatable product.
Icon: 100-main body lacing wires; 101-a first dense weaving zone; 102-a first pattern weave region; 200-auxiliary lacing wires; 201-a second dense weaving zone; 202-a second pattern weave region; 203-welding the film; 300-covering cloth; 400-backing; 500-side walls.
Detailed Description
The technical solutions of the present utility model will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 8, a lacing wire provided in this embodiment is configured to be installed at a position of an inflatable product near a side wall 500, and includes: a main body tie bar 100 and an auxiliary tie bar 200; the main body tie bar 100 and the auxiliary tie bar 200 are integrally formed by weaving wires, the auxiliary tie bar 200 forms an included angle with the main body tie bar 100, two ends of the main body tie bar 100 are respectively welded with the cover cloth 300 and the base cloth 400 of the inflatable product, and one end of the auxiliary tie bar 200 extending out of the main body tie bar 100 is connected with the side wall 500 so as to limit the radian of the side wall 500 through the cover cloth 300 and the base cloth 400.
It should be noted that, the lacing wires provided in this embodiment may be disposed along the inner circumference of the side wall 500, and the lacing wires may also apply an acting force to the side wall 500 on the basis of completing the fixation of the covering cloth 300 and the base cloth 400, so as to ensure the radian of the side wall 500 after inflation; specifically, the main body lacing wire 100 and the auxiliary lacing wire 200 are integrally formed through weaving wires, the main body lacing wire 100 can be arranged vertically between the cover cloth 300 and the base cloth 400, the auxiliary lacing wire 200 is obliquely arranged with the main body lacing wire 100, two ends of the auxiliary lacing wire 200 are respectively connected with the main body lacing wire 100 and the side wall, namely, the auxiliary lacing wire 200 can apply oblique acting force to the side wall, and the auxiliary lacing wire 200 can be used for transmitting the radian extension acting force of the side wall inflation to the main body lacing wire 100 and the cover cloth 300 and the base cloth 400 after inflation, so that the radian of the side wall 500 inflation extension can be limited, and the stability of an inflation product is ensured.
The lacing wire that this embodiment provided for install in the position that the inflatable product is close to the side wall 500 includes: a main body tie bar 100 and an auxiliary tie bar 200; the main body lacing wire 100 and the auxiliary lacing wire 200 are integrally formed by weaving wires, the auxiliary lacing wire 200 forms an included angle with the main body lacing wire 100, two ends of the main body lacing wire 100 are respectively in fusion connection with the cover cloth 300 and the base cloth 400 of the inflatable product, and one end of the auxiliary lacing wire 200 extending out of the main body lacing wire 100 is connected with the side wall 500; through arranging the lacing wire in the position that the inflatable product is close to the side wall 500, on the basis that the main body lacing wire 100 is used for welding and fixing the cover cloth 300 and the base cloth 400, the auxiliary lacing wire 200 extending in an inclined mode is used for connecting the side wall 500, so that stretching acting force can be provided for the cover cloth 300, the base cloth 400 and the main body lacing wire 100 on the side wall 500, the radian expanded after the side wall 500 is inflated is limited, the technical problems that the cover cloth 300, the base cloth 400 and the air bed side wall 500 in the prior art are welded, the side wall 500 has no transverse force, the radian of the side face is increased due to the fact that the side wall 500 protrudes due to inflation of the cover cloth 300, and the effect of the inflatable product is unstable are solved.
Further, in the preferred embodiment of the present utility model, the auxiliary tie bars 200 are provided with two; the two auxiliary lacing wires 200 are located on the same side of the main lacing wire 100, the two auxiliary lacing wires 200 are symmetrically arranged on the central line of the main lacing wire 100, the height of the main lacing wire 100 corresponds to the height of the side wall 500, and the two auxiliary lacing wires 200 are connected with the side wall 500 respectively to form relatively balanced acting force on the side wall 500.
In this embodiment, the two auxiliary lacing wires 200 are symmetrically arranged along the center line of the main lacing wire 100, that is, after the two ends of one main lacing wire 100 are respectively covered with the cloth 300 and welded and fixed in the bottom step, the two auxiliary lacing wires 200 extending in an inclined manner are respectively connected with two symmetrical positions of the side wall 500, so that the acting force of the side wall 500 can be balanced to the positions of the cover cloth 300 and the base cloth 400 better, and the balance of the acting force of the side wall 500 is ensured; alternatively, the inclination directions of the two auxiliary tie bars 200 may be in a relatively close inclination manner.
In the preferred embodiment of the present utility model, the main body tie bar 100 includes a first adhesive layer, a first densely woven region 101 integrally woven with the first adhesive layer, and a first pattern woven region 102, wherein the first pattern woven region 102 has a lower weaving density than the first densely woven region 101; the first dense weaving area 101 is provided with two sections, the two sections of the first dense weaving area 101 are clamped at two ends of the first pattern weaving area 102, the first pattern weaving area 102 is the height of the main body lacing wire 100, the first adhesive layer is connected with the first dense weaving area 101, and the two sections of the first dense weaving area 101 are respectively welded and connected with the covering cloth 300 and the base cloth 400 through the first adhesive layer.
In this embodiment, the first dense weaving area 101 and the first pattern weaving area 102 are woven sequentially according to a preset size, the woven raw fabric may be made of cotton cloth, polyester cloth or nylon cloth, and the first dense weaving area 101 and the first pattern weaving area 102 are woven according to a product requirement size and with corresponding widths, and the first dense weaving area 101 is used as a local gluing position of an end part of the main body lacing wire 100, that is, the first dense weaving area 101 is respectively connected with the cover cloth 300 and the base fabric 400, and the weaving density degree of the first pattern weaving area 102 is lower than that of the first dense weaving area 101, that is, the first pattern weaving area 102 is used as a high side wall position of the main body lacing wire 100, and the weight and the ventilation performance of the main body lacing wire 100 can be reduced on the basis of guaranteeing the toughness of the main body lacing wire 100 by using a mode of low weaving density degree; further, the surface of the first dense weaving zone 101 is partially glued, and the partially glued is dried to form a first adhesive layer, so as to form the main body tie bar 100, and when the main body tie bar 100 needs to be installed on an inflatable product, only the position of the first adhesive layer needs to be used for fusion connection.
In the preferred embodiment of the present utility model, the auxiliary tie bar 200 includes a second adhesive layer, a second densely woven region 201 and a second pattern woven region 202, and the second pattern woven region 202 has a lower degree of weave density than the second densely woven region 201; the second pattern weaving area 202 is arranged in an extending mode through interweaving points of the first dense weaving area 101 and the first pattern weaving area 102, the second pattern weaving area 202 and the first dense weaving area 101 are integrally formed in a weaving mode, the second pattern weaving area 202 and the first pattern weaving area 102 are arranged in an included angle mode, the second dense weaving area 201 and one end, far away from the first dense weaving area 101, of the second pattern weaving area 202 are integrally formed in a weaving mode, the second adhesive layer is connected with the second dense weaving area 201, and the second dense weaving area 201 is connected with the side wall 500 in a fusion mode through the second adhesive layer.
In this embodiment, the second dense weaving area 201 and the second pattern weaving area 202 are woven sequentially according to preset dimensions, the woven raw fabric may be made of cotton cloth, dacron cloth or nylon cloth, and the second dense weaving area 201 and the second pattern weaving area 202 are woven according to product requirement dimensions and with corresponding widths, the second dense weaving area 201 is used as a local gluing position of an end portion of the auxiliary tie bar 200, the second pattern weaving area 202 and the first dense weaving area 101 may be integrally formed by weaving, the second dense weaving area 201 may be connected with the side wall 500, and the degree of weave density of the second pattern weaving area 202 is lower than that of the second dense weaving area 201, that is, the second pattern weaving area 202 is used as an extended side wall position of the auxiliary tie bar 200 and the side wall 500, and the low degree of weave density is utilized, so that on the basis of guaranteeing the toughness of the auxiliary tie bar 200, the weight of the auxiliary tie bar 200 is reduced and the ventilation is improved; further, the surface of the second dense weaving zone 201 is partially glued, and the partially glued is dried to form a second adhesive layer, so as to form the auxiliary tie bar 200, and when the main tie bar 100 needs to be installed on an inflatable product, only the position of the second adhesive layer needs to be used for welding connection.
It should be noted that, the manufacturing process of the lacing wire provided in this embodiment may have multiple manufacturing processes, and the manufacturing process based on the lacing wire provided in this embodiment includes the following steps: weaving a first dense weaving zone 101 of a first section according to a preset size, and weaving by dividing two sections of surfaces of the first dense weaving zone 101 of the first section to weave a first pattern weaving zone 102 and a second pattern weaving zone 202 of the first section along the tail end of the first dense weaving zone 101, wherein the weaving density degree of the first pattern weaving zone 102 is lower than that of the first dense weaving zone 101; weaving the second pattern weaving region 202 of the first section according to a preset size, weaving the second dense weaving region 201 of the first section on the tail end of the second pattern weaving region 202 of the first section, and weaving the second dense weaving region 201 of the first section according to the preset size, wherein the weaving density degree of the second pattern weaving region 202 is lower than that of the second dense weaving region 201; weaving the first pattern weaving region 102 according to a preset size, and weaving two sections of surfaces at the tail end of the first pattern weaving region 102 to weave a first dense weaving region 101 of a second section and a second pattern weaving region 202 of the second section along the first pattern weaving region 102; weaving the first dense weaving zone 101 of the second section and the second pattern weaving zone 202 of the second section according to a preset size, weaving the second dense weaving zone 201 of the second section on the tail end of the second pattern weaving zone 202 of the second section, and weaving the second dense weaving zone 201 of the second section according to the preset size; the surface of the first densely woven area 101 of each segment and the second densely woven area 201 of each segment is locally rubberized.
In this embodiment, when the lacing wire is woven in a split manner, the first dense weaving area 101 of the main lacing wire 100 is used as a starting point, the end of the first dense weaving area 101 is used as a fabric welding surface, the width of the fabric welding surface can be determined according to the pattern of the surface, the interweaving point of the fabric welding surface and the first pattern weaving area 102 is used as a first branch line, and the first branch line is used for weaving respectively to form the first pattern weaving area 102 and the second pattern weaving area 202, wherein the warp and weft densities of the first pattern weaving area 102 and the second pattern weaving area 202 can be different, and the second dense weaving area 201 is continuously woven at the end of the second pattern weaving area 202, so that the weaving forming of the auxiliary lacing wire 200 is completed; the end of the first pattern weaving area 102, which is woven, is used as a second branch line, the second branch line is respectively woven to form a first dense weaving area 101 and a second pattern weaving area 202, namely, the weaving forming of the two sections of the first dense weaving area 101 and the main body lacing wire 100 for clamping the middle first pattern weaving area 102 is finished, the second dense weaving area 201 is continuously woven at the end of the second pattern weaving area 202, the weaving forming of the other auxiliary lacing wire 200 is finished, and finally, the weaving line weaving forming of the lacing wire of the main body lacing wire 100 and the lacing wires of the two auxiliary lacing wires 200 is formed.
Alternatively, the weaving manner of forming the first dense weaving zone 101, the first pattern weaving zone 102, the second dense weaving zone 201, and the second pattern weaving zone 202 may adopt a manner that weft yarns are arranged in parallel, and warp yarns are woven with weft yarns in a manner of sequentially bending in a V-shape; wherein the weave forming the selvedge can be formed by rotating weft yarns around the outer warp yarns and returning them back to the other side, which selvedge resists abrasion because the folded back weft yarns lock the outer warp yarns.
Alternatively, the connection manner of the main lacing wire 100 and the auxiliary lacing wire 200 may be other fixing manners, for example: weaving to form two sections of first densely woven areas 101, and weaving a flower-shaped woven area between the two sections of first densely woven areas 101 to form a main body lacing wire 100; the second dense weaving area 201 and the second pattern weaving area 202 are woven to form auxiliary lacing wires 200, and the second pattern weaving areas 202 of the two auxiliary lacing wires 200 are fixedly connected with the symmetrical positions of the two sections of the first dense weaving area 101 in a welding or sewing mode, namely, the main lacing wires 100 and the auxiliary lacing wires 200 are formed in a separate weaving mode, and the lacing wires are formed in a welding or sewing mode.
In this embodiment, according to the size of the welding points set by the inflatable product, two groups of corresponding patterns are glued in the first dense weaving area 101 or the second dense weaving area 201, that is, two groups of partial glue are glued in each first dense weaving area 101 or the second dense weaving area 201, the two groups are symmetrically arranged by the central line of the first dense weaving area 101 or the second dense weaving area 201, the two groups of glue-gluing points can be orderly distributed, the shape can be a regular shape or the glue-gluing width can be different according to a mold; the structure and shape of the gluing points can be set according to the standard which is convenient to operate in the manufacturing process; the partial glue may include partial spot glue, partial line glue, partial face glue, partial tape casting or partial film.
Optionally, the local gluing can be performed simultaneously by a die, and the local gluing can also be symmetrically and respectively arranged on the lacing wire by a die casting mode. The adhesive material for the partial glue application may also have various options, such as: TPE (Thermoplastic Elastomer ), TPU (Thermoplastic polyurethanes, thermoplastic polyurethane elastomer Rubber), TPR (Thermo-Plastic-Rubber material, thermoplastic Rubber material), TPV (Thermoplastic Vulcanizate ), PVC (Polyvinyl chloride, polyvinyl chloride), TPO (Thermoplastic polyolefin, trimethylbenzoyl-diphenyl phosphine oxide), TPVC (polyvinyl chloride thermoplastic elastomer), TPVE (phenyl vinyl ether ), EVA (ethylene vinyl acetate), and the like; preferably, the partial gluing may be a partial gluing or a partial film-coating of TPU or PVC.
In a preferred embodiment of the present utility model, the method further comprises the steps of: dividing the first dense weaving zone 101 of the first section into a plurality of sections for weaving so as to weave a first pattern weaving zone 102 and a plurality of sections of second pattern weaving zones 202 along the tail end of the first dense weaving zone 101, and weaving a corresponding second dense weaving zone 201 on the tail end of the second pattern weaving zone 202 of each section; the end of the first pattern weaving zone 102 after weaving is woven in a multi-section manner so as to weave a first dense weaving zone 101 of a second section and a second pattern weaving zone 202 of a multi-section along the first pattern weaving zone 102 respectively, and a corresponding second dense weaving zone 201 is woven on the end of the second pattern weaving zone 202 of each section, wherein the second pattern weaving zone 202 separated by the end of the first dense weaving zone 101 and the second pattern weaving zone 202 separated by the end of the first pattern weaving zone 102 are symmetrically arranged.
In this embodiment, the auxiliary lacing wires 200 may be provided with a plurality of auxiliary lacing wires 200, that is, the center line of the main lacing wire 100 is used for demarcating, two, three, four or other auxiliary lacing wires 200 may be provided in a half range of the side wall 500 close to the covering cloth 300, and likewise, two, three, four or other symmetrical auxiliary lacing wires 200 may be provided in another range of the side wall 500 close to the base cloth 400, and the side wall 500 is fixed by using a plurality of auxiliary lacing wires 200 in a symmetrical acting force manner, so that the side wall 500 has a plurality of acting points, thereby ensuring the uniformity of acting force of the side wall 500, and further ensuring the stability of the side wall 500.
In this embodiment, when the auxiliary lacing wires 200 are woven in a multi-section manner, each auxiliary lacing wire 200 includes a section of second pattern weaving region 202 and a section of second dense weaving region 201, that is, the first dense weaving region 101 of the main lacing wire 100 is taken as a starting point, the interweaving points of the fabric welding surface and the first pattern weaving region 102 are taken as first branch lines, the first branch lines are respectively woven to form the first pattern weaving region 102, meanwhile, the second pattern weaving regions 202 of multiple sections are independently woven to form, the second pattern weaving regions 202 of multiple sections extend along different inclined directions, the second dense weaving region 201 is continuously woven at the tail end of the second pattern weaving region 202 of each section, and the weaving and forming of the auxiliary lacing wires 200 in the half-line region of the main lacing wire 100 is completed; the end of the first pattern weaving area 102, which is finished in weaving, is used as a second branch line, the second branch line is respectively woven to form a first dense weaving area 101, namely, two sections of first dense weaving areas 101 and the main body lacing wire 100 for clamping the middle first pattern weaving area 102 are finished in weaving and forming, meanwhile, a plurality of sections of second pattern weaving areas 202 are independently woven to form, the second pattern weaving areas 202 which are symmetrically arranged are finished, the second dense weaving area 201 is continuously woven at the end of each section of the second pattern weaving area 202, the weaving and forming of a plurality of auxiliary lacing wires 200 in the other half area of the central line of the main body lacing wire 100 are finished, and finally, the weaving and forming of the lacing wires of the main body lacing wire 100 and the plurality of auxiliary lacing wires 200 are finally formed.
The manufacturing process based on the lacing wire provided by the embodiment comprises the following steps: weaving a first dense weaving zone 101 of a first section according to a preset size, and weaving by dividing two sections of surfaces of the first dense weaving zone 101 of the first section to weave first pattern weaving zones 102 with the same width at two ends along the tail ends of the first dense weaving zone 101, wherein the weaving density degree of the first pattern weaving zones 102 is lower than that of the first dense weaving zone 101; the ends of the two sections of the first pattern weaving zone 102 are combined into a first densely weaving zone 101 for weaving the second section; cutting the first pattern weaving area 102 of any section, hot-pressing half of the welding film 203 on the cutting edge, and hot-pressing the other half of the welding film 203 on the side wall 500; the surface of the first dense woven zone 101 of each section is locally rubberized.
In this embodiment, as a manufacturing method of weaving the tie bar in a split manner, the auxiliary tie bar 200 does not weave the second dense weaving region 201 any more, that is, the first dense weaving region 101 of the main tie bar 100 is taken as a starting point, the end of the first dense weaving region 101 is utilized as a fabric welding surface, the width of the fabric welding surface can be determined according to the pattern of the surface, the interweaving point of the fabric welding surface and the first pattern weaving region 102 is taken as a first branch line, the first branch line is used for weaving two first pattern weaving regions 102 with the same width respectively, wherein the warp and weft densities of the two first pattern weaving regions 102 can be different, the two first dense weaving regions 101 are combined into one at the end of the first pattern weaving region 102, at this time, any one of the two first pattern weaving regions 102 is cut along the central line to form two completely identical second pattern weaving regions 202, at this time, the other half of the hot-press welding film 203 is cut along the cutting edge, and the other half of the hot-press welding film 203 is cut on the inflatable side wall 500 to finish the fixing of the auxiliary tie bar 200.
Alternatively, the welding film 203 is a double-sided weldable film, which may be TPU or PVC.
It should be noted that, the main body tie bar 100 provided in this embodiment is a C-shaped tie bar, and the manufacturing process of the C-shaped tie bar is as follows: the two sections of the first dense weaving areas 101 and the one section of the first pattern weaving area 102 are used as one stage of the portal circulation, namely the two sections of the first dense weaving areas 101 are used as two ends of the main body lacing wire 100, the one section of the first pattern weaving area 102 is used as the height side wall of the main body lacing wire 100, the two sections of the first dense weaving areas 101 can respectively form bending relative to the first pattern weaving area 102, namely after the two sections of the first dense weaving areas 101 are respectively connected with the cover cloth 300 and the base cloth 400, the first pattern weaving area 102 just forms the height side wall of the main body lacing wire 100, and the weight of the main body lacing wire 100 can be reduced and the ventilation performance can be improved by using a mode of low weaving density.
Alternatively, the first and second patterned woven regions 102, 202 may have a variety of configurations, such as: first, instead of making patterns, the woven area is formed by a grid structure, which may be square or diamond; secondly, forming a unit pattern by weaving dense lines, forming a pattern by orderly or freely arranging the patterns of a unit array, symmetry, rotation and the like, and adding the reinforcing rib lines according to the stress condition; thirdly, for regular patterns, each group or a plurality of groups can be directly hollowed out, dense weaving lines are added at hollowed-out edges, namely reinforcing ribs, and the number of the reinforcing rib groups is not less than that of the patterns; through the weaving setting of the first pattern weaving area 102 and the second pattern weaving area 202, through the weave line density, the reinforcing ribs and the pattern areas are increased, the obdurability of the main lacing wire 100 and the auxiliary lacing wire 200 is increased, and arbitrary modeling hollowing can be performed at a proper position, so that the weight and the air permeability of the main lacing wire 100 and the auxiliary lacing wire 200 are reduced.
The manufacturing process based on the lacing wire provided by the embodiment comprises the following steps: sequentially weaving a first section of first dense weaving zone 101, a first pattern weaving zone 102 and a second section of first dense weaving zone 101 according to a preset size, wherein the weaving density degree of the first pattern weaving zone 102 is lower than that of the first dense weaving zone 101; sequentially weaving a second pattern weaving region 202 and a second densely weaving region 201 according to a preset size, wherein the weaving density degree of the second pattern weaving region 202 is lower than that of the second densely weaving region 201; the two second pattern woven regions 202 are welded or sewn and fixedly connected with symmetrical positions of the first section first dense woven region 101 and the second section first dense woven region 101 respectively.
In this embodiment, the main body tie bar 100 formed by separately weaving two sections of the first dense weaving region 101 and one section of the first pattern weaving region 102 at intervals, and the auxiliary tie bar 200 formed by separately weaving one section of the second dense weaving region 201 and one section of the second pattern weaving region 202 are fixedly connected by welding or sewing the second pattern weaving region 202 of the two auxiliary tie bars 200 and the symmetrical positions of the two sections of the first dense weaving region 101, that is, the main body tie bar 100 and the auxiliary tie bar 200 are formed by separately weaving, and the tie bar is formed by welding or sewing.
The inflatable product provided by the embodiment comprises a cover cloth 300, a base cloth 400, a side wall 500 and lacing wires; the side walls 500 are circumferentially arranged along the edge of the cover cloth 300, the side walls 500 are respectively connected with the cover cloth 300 and the base cloth 400, and an inflatable space for accommodating lacing wires is formed among the cover cloth 300, the side walls 500 and the base cloth 400; the main body lacing wire 100 is positioned between the cover cloth 300 and the base cloth 400, adhesive layers are arranged at intervals along the two side surfaces of the main body lacing wire 100, and the main body lacing wire 100 is respectively connected with the cover cloth 300 and the base cloth 400 through the adhesive layers at the two sides by a hot melting process; the auxiliary tie bar 200 is positioned at one side close to the side wall 500, and one end of the auxiliary tie bar 200 extending out of the main body tie bar 100 is connected with both ends of the side wall 500 toward the drape 300 and the base fabric 400, respectively, so as to limit the radian of the side wall 500 through the drape 300 and the base fabric 400.
In this embodiment, by using lacing wires for inflatable mattresses, both the drape 300 and the base fabric 400 may be made of TPU coated fabric, which is environmentally friendly and wear resistant, and suitable for a variety of outdoor environments; by arranging the lacing wires between the cover cloth 300 and the base cloth 400 and close to the side wall 500, four lacing wires can be arranged for the four-sided inflatable mattress, four lacing wires respectively correspond to the four-sided side wall 500, two opposite sides of the main lacing wire 100 are respectively connected with the cover cloth 300 and the base cloth 400 through hot melting through positions of local gluing, so that the welding points of an inflated air bed are downwards sunken, otherwise, the positions are bulged, the surface of the inflatable mattress forms a plurality of patterns, the function of a strut is simultaneously realized, two ends of the auxiliary lacing wire 200 are respectively connected with the main lacing wire 100 and the side wall, namely, the auxiliary lacing wire 200 can apply oblique acting force to the side wall, and the radian extending acting force of the side wall inflation can be transmitted to the main lacing wire 100 and the inflated cover cloth 300 and the base cloth 400, so that the radian extending out of the side wall 500 can be limited, and the technical effects of rapid inflation and deflation and convenient carrying are realized by arranging the air valve on the inflation mattress; through carrying out practical application to the lacing wire, this lacing wire has light in weight, the effect of ventilating has guaranteed more quick gassing of filling, has improved efficiency.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (5)
1. A tie bar for mounting to an inflatable product adjacent a side wall (500), comprising: a main body tie bar (100) and an auxiliary tie bar (200);
the main body lacing wire (100) with auxiliary lacing wire (200) is woven integrated into one piece through the weaving line, auxiliary lacing wire (200) with main body lacing wire (100) forms an contained angle, main body lacing wire (100) both ends be used for respectively with the covering cloth (300) and the backing cloth (400) butt fusion of inflatable product are connected, auxiliary lacing wire (200) stretches out main body lacing wire (100) one end be used for with side wall (500) are connected, in order to pass through covering cloth (300) with backing cloth (400) restriction the radian of side wall (500).
2. The tie bar according to claim 1, wherein the auxiliary tie bar (200) is provided with two;
two auxiliary lacing wires (200) are located on the same side of the main body lacing wires (100), the two auxiliary lacing wires (200) are symmetrically arranged on the central line of the main body lacing wires (100), the height of the main body lacing wires (100) corresponds to the height of the side wall (500), and the two auxiliary lacing wires (200) are connected with the side wall (500) respectively to form relatively balanced acting force on the side wall (500).
3. The tie bar according to any one of claims 1-2, wherein the body tie bar (100) comprises a first adhesive layer, a first densely woven region (101) and a first pattern woven region (102) integrally woven, the first pattern woven region (102) having a lower degree of weave density than the first densely woven region (101);
the first dense weaving area (101) is provided with two sections, the two sections the first dense weaving area (101) is clamped at two ends of the first pattern weaving area (102), the first pattern weaving area (102) is the height of the main body lacing wire (100), the first adhesive layer is connected with the first dense weaving area (101), and the two sections of the first dense weaving area (101) are respectively connected with the cover cloth (300) and the base cloth (400) in a fusion mode through the first adhesive layer.
4. A tie bar according to claim 3, wherein the auxiliary tie bar (200) comprises a second adhesive layer, a second densely woven region (201) and a second pattern woven region (202), the second pattern woven region (202) having a lower degree of weave density than the second densely woven region (201);
the second pattern weaving area (202) is arranged in an extending mode through interweaving points of the first dense weaving area (101) and the first pattern weaving area (102), the second pattern weaving area (202) and the first dense weaving area (101) are integrally formed in a weaving mode, the second pattern weaving area (202) and the first pattern weaving area (102) are arranged in an included angle mode, the second dense weaving area (201) and one end, far away from the first dense weaving area (101), of the second pattern weaving area (202) are integrally formed in a weaving mode, the second adhesive layer is connected with the second dense weaving area (201), and the second dense weaving area (201) is connected with the side wall (500) in a fusion mode through the second adhesive layer.
5. An inflatable product comprising a drape (300), a base (400), side walls (500) and a lacing wire as claimed in any one of claims 1 to 4;
the side walls (500) are circumferentially arranged along the edge of the cover cloth (300), the side walls (500) are respectively connected with the cover cloth (300) and the base cloth (400), and an inflation space for accommodating the lacing wires is formed among the cover cloth (300), the side walls (500) and the base cloth (400);
the main body lacing wire (100) is positioned between the cover cloth (300) and the base cloth (400), adhesive layers are arranged at intervals along the two side surfaces of the main body lacing wire (100), and the main body lacing wire (100) is respectively connected with the cover cloth (300) and the base cloth (400) through the adhesive layers at the two sides by a hot melting process;
the auxiliary lacing wire (200) is positioned at one side close to the side wall (500), one end of the auxiliary lacing wire (200) extending out of the main body lacing wire (100) is connected with two ends of the side wall (500) towards the cover cloth (300) and the base cloth (400) respectively, so that radian of the side wall (500) is limited through the cover cloth (300) and the base cloth (400).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320257137.XU CN219808161U (en) | 2023-02-07 | 2023-02-07 | Lacing wire and inflatable product |
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| CN202320257137.XU CN219808161U (en) | 2023-02-07 | 2023-02-07 | Lacing wire and inflatable product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289258A (en) * | 2023-02-07 | 2023-06-23 | 浙江大自然户外用品股份有限公司 | Lacing wire, manufacturing process thereof and inflatable product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289258A (en) * | 2023-02-07 | 2023-06-23 | 浙江大自然户外用品股份有限公司 | Lacing wire, manufacturing process thereof and inflatable product |
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