CN219807941U - Fermentation tank for preparing oat fermented beverage - Google Patents
Fermentation tank for preparing oat fermented beverage Download PDFInfo
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- CN219807941U CN219807941U CN202322277303.5U CN202322277303U CN219807941U CN 219807941 U CN219807941 U CN 219807941U CN 202322277303 U CN202322277303 U CN 202322277303U CN 219807941 U CN219807941 U CN 219807941U
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- tank body
- tank
- pipe
- preparing
- oat
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- 235000019985 fermented beverage Nutrition 0.000 title claims abstract description 15
- 238000000855 fermentation Methods 0.000 title abstract description 31
- 230000004151 fermentation Effects 0.000 title abstract description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000001301 oxygen Substances 0.000 claims abstract description 25
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims description 36
- 238000005406 washing Methods 0.000 claims description 11
- 235000013361 beverage Nutrition 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 7
- 239000010410 layer Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000012806 monitoring device Methods 0.000 claims description 4
- 239000011229 interlayer Substances 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 abstract description 5
- 241000235342 Saccharomycetes Species 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 15
- 239000002002 slurry Substances 0.000 description 9
- 238000004090 dissolution Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 230000004103 aerobic respiration Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000002966 serum Anatomy 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010907 mechanical stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000186660 Lactobacillus Species 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229940039696 lactobacillus Drugs 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a fermentation tank for preparing oat brewed fermented beverage, which relates to the technical field of oat processing and comprises a tank body, a feed inlet arranged above the tank body, a heat exchange assembly arranged in the tank body, a disturbance assembly and a heating element arranged at the bottom of the tank body, and a discharge outlet arranged at the lower end of the tank body, wherein one end of the disturbance assembly extends out of the tank body and forms an inflation inlet, a plurality of through holes are arranged on the side wall of the disturbance assembly, the inflation inlet is used for introducing oxygen into the disturbance assembly and discharging the oxygen through the through holes, the heating element is used for heating the interior of the tank body, the heat exchange assembly is used for cooling the tank body, a plurality of standby interfaces are also arranged on the tank body, and part of standby interfaces are connected with a circulating pump and are used for discharging and introducing oat clear liquid in the tank body. The utility model can ensure that oxygen required by the breathing of saccharomycetes in the tank body is uniformly absorbed, and simultaneously solves the problem that oat flour is easy to agglomerate when being dissolved in water and can not be fully dissolved to cause blockage.
Description
Technical Field
The utility model relates to the technical field of oat processing, in particular to a fermentation tank for preparing oat fermented beverage.
Background
Oat flour is a powder of oat that is ground, clumps immediately after dissolution in water in a natural state, is difficult to mechanically agitate the mixed water to form an oat slurry, and has no obvious oat flavor. The oat fermented beverage has smooth taste and high nutritive value. Prior to preparing oat fermented beverages, high-speed agitation of oat slurry after oat flour is dissolved in water is required. The existing fermentation tank generally adopts a mechanical stirring and mixing stirring mode to stir, the stirring efficiency is general, oat flour is easy to agglomerate and stir after being dissolved in water, even the effect of forming fermentation liquor can not be achieved, yeast can not be inoculated, and fermentable polysaccharide in oat slurry can be fully decomposed, meanwhile, the function of the existing fermentation tank can not ensure that the yeast can perform sufficient oxygen supply required by aerobic respiration, and the effect of preparing oat fermented beverage can not be achieved.
Disclosure of Invention
The utility model aims to provide a fermentation tank for preparing oat fermented beverage, which solves the problems that the existing fermentation tank can not ensure sufficient oxygen supply required by aerobic respiration of saccharomycetes and the stirring efficiency of a stirring device is common.
In order to achieve the above object, the present utility model provides the following solutions:
the utility model provides a fermentation tank for preparing oat brewed fermented beverage, which comprises a tank body, a feed inlet arranged above the tank body, a heat exchange assembly arranged in the tank body, a disturbance assembly and a heating element which are positioned at the bottom of the tank body, and a discharge outlet arranged at the lower end of the tank body, wherein one end of the disturbance assembly extends out of the tank body and forms an inflation inlet, a plurality of through holes are formed in the side wall of the disturbance assembly, the inflation inlet is used for introducing oxygen into the disturbance assembly and discharging the oxygen through the through holes, the heating element is used for heating the inside of the tank body, the heat exchange assembly is used for cooling the tank body, a plurality of standby interfaces are further arranged on the tank body, and part of the standby interfaces are connected with a circulating pump and are used for discharging and introducing oat clear liquid in the tank body.
Preferably, a sealing head is installed at the upper end of the tank body, the feeding port is arranged on the sealing head, the feeding port is movably connected with a top cover, and an air pressure valve is further arranged on the sealing head.
Preferably, the heat exchange assembly comprises a spray pipe and a plurality of spray nozzles arranged on the spray pipe, wherein the spray pipe is positioned at the inner top of the tank body, one end of the spray pipe is connected with an external water supply device, and the spray nozzles are sequentially arranged along the length direction of the spray pipe.
Preferably, the heat exchange assembly further comprises a washing pipe and a rotary spray head, one end of the washing pipe is connected with an external water supply device, the other end of the washing pipe is connected with the rotary spray head, and the rotary spray head faces the inside of the tank body.
Preferably, the heat exchange assembly further comprises a coil in the tank, the coil in the tank is arranged in the tank from top to bottom, two ends of the coil in the tank extend out of the tank respectively and form a coil inlet and a coil outlet respectively, and the coil in the tank is used for introducing refrigerant.
Preferably, the lower end of the tank body is conical, and the discharge port is connected with a discharge pipe for discharging residues and cleaning liquid.
Preferably, the heating element is an electric heating tube, and the heating element is located at the bottom of the tank body.
Preferably, the disturbance component is a microporous coil pipe, and the microporous coil pipe is coiled at the bottom of the tank body.
Preferably, a heat insulation cotton layer is arranged in the interlayer of the side wall of the tank body, and an online PH monitoring device and a thermometer are further arranged on the side wall of the tank body.
Compared with the prior art, the utility model has the following technical effects:
the utility model provides a fermentation tank for preparing oat brewed fermented beverage, which comprises a tank body, a feed inlet arranged above the tank body, a heat exchange component arranged in the tank body, a disturbance component and a heating element which are arranged at the bottom of the tank body, and a discharge outlet arranged at the lower end of the tank body, wherein one end of the disturbance component extends out of the tank body and forms an inflation inlet, a plurality of through holes are arranged on the side wall of the disturbance component, the inflation inlet is used for introducing oxygen into the disturbance component and discharging the oxygen through the through holes, the disturbance component which is introduced into the bottom is adopted for avoiding substances such as alcohol and the like generated by anaerobic fermentation, a plurality of standby interfaces are also arranged on the tank body, part of standby interfaces are connected with a circulating pump and are used for discharging and introducing oat clear liquid in the tank body, along with the introduction of oat clear liquid, the circulation of oat clear liquid in the tank body can be realized, the mixing and stirring of oat clear liquid in the tank body can be replaced by the traditional fermentation mechanical stirring mode, the mode of mixing and stirring can be ensured, oxygen required by the yeast in the tank body is uniformly absorbed, the problem that oat flour is dissolved in water and can not be fully dissolved and can be fully dissolved by water to cause the problem of blocking the temperature of the tank body is solved, and the heat exchange component is used for controlling the temperature in the tank body to be cooled, and the internal temperature is constant, and the internal temperature is used for controlling the heat element is used for cooling the internal heating.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a fermenter for producing oat fermented beverages according to the present utility model;
in the figure: 1-end socket, 2-feed inlet, 3-top cap, 4-pneumatic valve, 5-shower, 6-shower nozzle, 7-in-tank coil pipe, 8-coil pipe inlet, 9-coil pipe outlet, 10-heat preservation cotton layer, 11-on-line PH monitoring device, 12-thermometer, 13-electric heating pipe, 14-inflation inlet, 15-micropore coil pipe, 16-standby interface, 17-discharge outlet, 18-discharge pipe, 19-washing pipe and 20-rotary nozzle.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model aims to provide a fermentation tank for preparing oat fermented beverage, which solves the technical problems that the existing fermentation tank can not ensure sufficient oxygen supply required by aerobic respiration of saccharomycetes and the stirring efficiency of a stirring device is general.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
As shown in fig. 1, this embodiment provides a fermentation cylinder for preparing fermented beverage is made to oat, including the jar body, the feed inlet 2 of opening in jar body top, install in the inside heat transfer module of jar, be located jar internal bottom disturbance subassembly and heating element, and set up in jar discharge port 17 of body lower extreme, the jar body is stretched out to disturbance subassembly's one end and form inflation inlet 14, be equipped with a plurality of through-holes on disturbance subassembly's the lateral wall, inflation inlet 14 is used for letting in oxygen in the disturbance subassembly, and make oxygen discharge through the through-hole, adopt the disturbance subassembly that lets in oxygen to the bottom, avoid anaerobic fermentation to produce substances such as alcohol, still be equipped with a plurality of reserve interfaces 16 on the jar body, part reserve interface 16 connects the circulating pump, and be used for discharging and leading in the oat clear liquid in the jar body, and, along with the leading in of oat clear liquid, can realize the circulation of oat clear liquid, realize the mixing and stirring to jar internal thick liquid, carry out the gas stirring oat thick liquid through above-mentioned stirring mode and replace traditional fermentation machinery stirring, the mode of mixing stirring, not only can guarantee that the oxygen that the jar internal oxygen is breathed and need evenly by the oxygen is by the through-hole, and make oxygen discharge through the through-hole, adopt the disturbance subassembly to the bottom oxygen to the bottom, avoid oxygen to produce alcohol, the material, can be fully controlled by the constant and can be used for the internal temperature to the dissolution and dissolve the temperature to the heat the internal temperature of the dissolution tank, can not be fully controlled to the internal, the stable and can be used for the temperature to the heat the dissolution and the dissolution tank can be controlled, and the internal temperature can be controlled.
Specifically, a head 1 is installed to the upper end of the jar body, and feed inlet 2 is seted up on head 1, and a top cap 3 of feed inlet 2 department swing joint still is equipped with pneumatic valve 4 on the head 1, and the setting of head 1 makes jar body form detachable design, convenient to overhaul.
The heat exchange assembly comprises a spray pipe 5 and a plurality of spray nozzles 6 arranged on the spray pipe 5, the spray pipe 5 is positioned at the inner top of the tank body, one end of the spray pipe 5 is connected with an external water supply device, the spray nozzles 6 are sequentially arranged along the length direction of the spray pipe 5, the spray pipe 5 is connected with a sanitary pump, the temperature can change during fermentation, the fermentation temperature in the tank body is controlled to be constant in a spray mode at intervals, and circulation is realized through the sanitary pump.
The heat exchange assembly further comprises a washing pipe 19 and a rotary spray head 20, one end of the washing pipe 19 is connected with an external water supply device, the other end of the washing pipe 19 is connected with the rotary spray head 20, the rotary spray head 20 faces the inside of the tank body, and the rotary spray head 20 can clean oat residues after fermentation and discharge the oat residues from the bottom discharge pipe 18. Wherein the rotary sprayer 20 can be rotated 360 degrees.
The heat exchange assembly further comprises a coil pipe 7 in the tank, the coil pipe 7 in the tank is arranged from top to bottom in the tank, two ends of the coil pipe 7 in the tank extend out of the tank respectively to form a coil pipe inlet 8 and a coil pipe outlet 9, refrigerant such as freon is introduced into the coil pipe 7 in the tank, and the coil pipe inlet 8 and the coil pipe outlet 9 are connected with a compressor for heat exchange to realize circulation cooling, so that fermentation is completed after a certain pH value is determined.
The lower end of the tank body is conical, and a discharge pipe 18 is connected to the discharge port 17, and the discharge pipe 18 is used for discharging residues and cleaning liquid.
The heating element is an electric heating pipe 13, and is positioned at the bottom of the tank body or inside the side wall of the tank body, and the electric heating pipe 13 is used for heating the fermentation liquid to reach a proper fermentation temperature.
The disturbance subassembly is micropore coil pipe 15, and micropore coil pipe 15 is coiled in jar body bottom and is established, still is equipped with gas filter valve in inflation inlet 14 department, and then filters the oxygen of filling, avoids impurity to block up the through-hole.
An insulating cotton layer 10 is arranged in the interlayer of the side wall of the tank body, and an online PH monitoring device 11 and a thermometer 12 are also arranged on the side wall of the tank body.
The inner wall of the tank body is provided with scales, the scale values are respectively 50L, 100L, 150L and 200L, so as to determine the amount of oat slurry in the tank body, and the inner wall of the tank body is a mirror surface inner wall.
The side wall of the tank body is provided with a double layer, the wall thickness of the inner layer is 3mm, the wall thickness of the outer layer is 2mm, the pressure resistance reaches 0.4MPa, and the pressure release range of the air pressure valve 4 is 0.3-0.35MPa.
The fermentation tank for preparing oat brewed fermented beverage provided by the embodiment is used, the equipment main body is matched with the bottom microporous coil 15 to realize aerobic fermentation, meanwhile, the oat serum is efficiently, quickly and uniformly mixed and stirred by using the strong kinetic energy brought by the circulation of oat serum in the tank body through the circulating pump and the standby interface 16, and the saccharomycete can fully absorb oxygen for respiration through the circulation of the serum. And (3) through high-frequency circulation and repetition, finally obtaining the stable high-quality oat fermentation liquor. And then the oat pulp fermentation liquid is heated by matching with the bottom electric heating pipe 13, the oat pulp fermentation liquid is fermented at constant temperature by matching with the intermittent spraying mode of the upper spraying pipe 5 and the spraying nozzle 6, and then the oat fermentation beverage with oat fragrance and smooth taste is obtained by matching with the coil pipe 7 in the tank, so that the whole device is simple to operate, high in fermentation efficiency and convenient to clean.
The specific working process is as follows:
according to the set proportion, adding oatmeal into the tank body through the feed inlet 2, and introducing water into the tank body through the spray pipe 5;
heating water and oatmeal in the tank body to 85 ℃ by using an electric heating pipe 13, realizing boiling sterilization, and preserving heat for 10 minutes, wherein a temperature sensor is used for detecting the temperature of oat slurry in the process;
then pure water is introduced into the tank body by using the spray pipe 5 for cooling, the temperature of the oat slurry is reduced to 28 ℃ within 1 hour by matching with the refrigeration of the compressor and the coil pipe 7 in the tank, the constant temperature fermentation is kept for 10-15 hours, yeast, lactobacillus and the like are added during the period, and oxygen with the concentration of 10ppm is introduced into the tank body by using the microporous coil pipe 15 at the bottom;
when the oat slurry reaches a set pH value, the compressor and the coil pipe 7 in the tank continue to refrigerate the tank body, and the oat slurry is cooled to about 4 ℃ to play a role in refrigerating flavor;
one of the standby interfaces 16 is connected with a collecting device to lead out and collect clear liquid in the tank body, after the collection is completed, a discharge outlet 17 at the bottom of the tank body is used for collecting residues, a washing pipe 19 is used for cleaning the tank body at 360 degrees without dead angles, a spray pipe 5 is matched for cleaning the tank body, and the cleaning liquid is collected through the discharge outlet 17.
Meanwhile, in the process, a standby interface 16 on the tank body is connected with the circulating pump so as to extract and introduce supernatant in the tank body, so that disturbance of oat slurry in the tank body is realized, and the circulating pump is designed to automatically work for ten minutes every two hours. The specific parameters of the CE authentication standard high-temperature centrifugal pump for the circulating pump are 550W and 220V.
The principles and embodiments of the present utility model have been described in this specification with reference to specific examples, the description of which is only for the purpose of aiding in understanding the method of the present utility model and its core ideas; also, it is within the scope of the present utility model to be modified by those of ordinary skill in the art in light of the present teachings. In summary, the present description should not be construed as limiting the utility model.
Claims (9)
1. A fermenter for preparing fermented beverages of oat, characterized in that: including the jar body, set up in the feed inlet of jar body top, install in the inside heat exchange module of jar, be located the disturbance subassembly and the heating element of jar internal bottom and set up in the discharge port of jar body lower extreme, the one end of disturbance subassembly stretches out the jar body and forms the inflation inlet, be equipped with a plurality of through-holes on the lateral wall of disturbance subassembly, the inflation inlet be used for to in the disturbance subassembly lets in oxygen, and make oxygen pass through the through-hole discharges, heating element is used for right the inside heating of jar, the heat exchange module is used for right the internal cooling of jar still is equipped with a plurality of reserve interfaces on the jar body, part reserve interface connection circulating pump, and be used for with the internal oat clear liquid of jar is discharged and is imported.
2. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: the upper end of the tank body is provided with a sealing head, the feeding hole is formed in the sealing head, the feeding hole is movably connected with a top cover, and the sealing head is also provided with an air pressure valve.
3. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: the heat exchange assembly comprises a spray pipe and a plurality of spray nozzles arranged on the spray pipe, wherein the spray pipe is positioned at the inner top of the tank body, one end of the spray pipe is connected with an external water supply device, and the spray nozzles are sequentially arranged along the length direction of the spray pipe.
4. A fermenter for preparing a fermented oat beverage according to claim 3, wherein: the heat exchange assembly further comprises a washing pipe and a rotary spray head, one end of the washing pipe is connected with an external water supply device, the other end of the washing pipe is connected with the rotary spray head, and the rotary spray head faces the inside of the tank body.
5. A fermenter for preparing a fermented oat beverage according to claim 3, wherein: the heat exchange assembly further comprises a coil in the tank, the coil in the tank is arranged in the tank from top to bottom, two ends of the coil in the tank extend out of the tank respectively and form a coil inlet and a coil outlet respectively, and the coil in the tank is used for introducing refrigerant.
6. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: the lower end of the tank body is conical, and the discharge port is connected with a discharge pipe which is used for discharging residues and cleaning liquid.
7. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: the heating element is an electric heating pipe and is positioned at the bottom in the tank body.
8. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: the disturbance component is a microporous coil pipe, and the microporous coil pipe is coiled at the bottom of the tank body.
9. The fermenter for preparing a fermented oat beverage according to claim 1, wherein: an insulating cotton layer is arranged in the interlayer of the side wall of the tank body, and an online PH monitoring device and a thermometer are further arranged on the side wall of the tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277303.5U CN219807941U (en) | 2023-08-24 | 2023-08-24 | Fermentation tank for preparing oat fermented beverage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277303.5U CN219807941U (en) | 2023-08-24 | 2023-08-24 | Fermentation tank for preparing oat fermented beverage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219807941U true CN219807941U (en) | 2023-10-10 |
Family
ID=88211965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322277303.5U Active CN219807941U (en) | 2023-08-24 | 2023-08-24 | Fermentation tank for preparing oat fermented beverage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219807941U (en) |
-
2023
- 2023-08-24 CN CN202322277303.5U patent/CN219807941U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20240429 Granted publication date: 20231010 |