CN219806491U - Mechanical compression device with reflux unit - Google Patents
Mechanical compression device with reflux unit Download PDFInfo
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- CN219806491U CN219806491U CN202320422300.3U CN202320422300U CN219806491U CN 219806491 U CN219806491 U CN 219806491U CN 202320422300 U CN202320422300 U CN 202320422300U CN 219806491 U CN219806491 U CN 219806491U
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- 238000007906 compression Methods 0.000 title claims abstract description 21
- 230000006835 compression Effects 0.000 title claims abstract description 19
- 238000010992 reflux Methods 0.000 title abstract description 18
- 238000007789 sealing Methods 0.000 claims abstract description 29
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 47
- 239000000243 solution Substances 0.000 description 10
- 239000010720 hydraulic oil Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
本实用新型公开了一种具有回流装置的机械压缩装置,包括增压立柱、回流立柱与压力罐,所述增压立柱与回流立柱为对称腔体结构,且对称固定安装于组合底座上表面,所述压力罐固定安装于增压立柱与回流立柱之间,所述压力罐内套装有内压筒,所述内压筒内滑动安装有密封芯筒,所述密封芯筒的下端一体成型有冲压台,所述密封芯筒与内压筒间设有隔腔,所述内压筒与压力罐间设有回流腔,所述内压筒的底端开设有导通孔,且导通孔连通回流腔与隔腔;通过设置桥接孔并在孔内设置溢压单向阀,从而使得进行压缩过程中,密封芯筒内压力超过阈值时,液流进行溢出,从而在外侧保证整体压力的平衡,从而避免单侧受压对内部的缸体及筒体结构造成损坏。
The utility model discloses a mechanical compression device with a reflux device, which includes a supercharging column, a reflux column and a pressure tank. The supercharging column and the reflux column are symmetrical cavity structures and are symmetrically fixed and installed on the upper surface of the combined base. The pressure tank is fixedly installed between the boosting column and the return column. An internal pressure cylinder is installed inside the pressure tank. A sealing core cylinder is slidably installed in the internal pressure cylinder. The lower end of the sealing core cylinder is integrally formed with Stamping station, a separation chamber is provided between the sealing core cylinder and the inner pressure cylinder, a reflux chamber is provided between the inner pressure cylinder and the pressure tank, a conduction hole is provided at the bottom end of the inner pressure cylinder, and the conduction hole Connect the reflux chamber and the compartment; by setting up a bridge hole and a pressure relief check valve in the hole, when the pressure in the sealed core cylinder exceeds the threshold during the compression process, the liquid flow overflows, thereby ensuring the overall pressure on the outside. Balance to avoid damage to the internal cylinder and barrel structure caused by unilateral pressure.
Description
技术领域Technical field
本实用新型属于压缩装置应用技术领域,具体涉及一种具有回流装置的机械压缩装置。The utility model belongs to the technical field of compression device applications, and specifically relates to a mechanical compression device with a reflux device.
背景技术Background technique
机械压缩装置是一种常见的对大体积物体进行挤压,从而构成规则的压缩体,以此减少占用空间,或将蓬松的结构进行挤压,使其变得紧实,从而保证整体的质量,而进行机械压缩时,一般为了保证增压的数值及温度性,一般采用液压注入的方式,对装置进行驱动,现有的结构一般为泵体增压,但达到最大压力值时,极易对内部的驱动缸体造成过载损伤,从而缩短整体的使用寿命。Mechanical compression device is a common method for squeezing large-volume objects to form regular compression bodies, thereby reducing the space occupied, or squeezing fluffy structures to make them compact, thereby ensuring the overall quality. , when performing mechanical compression, in order to ensure the value and temperature of the pressure increase, hydraulic injection is generally used to drive the device. The existing structure generally uses a pump body to increase pressure, but when the maximum pressure value is reached, it is easy to Causes overload damage to the internal drive cylinder, thereby shortening the overall service life.
因此,设计一种具有回流装置的机械压缩装置很有必要。Therefore, it is necessary to design a mechanical compression device with a return device.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有回流装置的机械压缩装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a mechanical compression device with a reflux device to solve the problems raised in the above background technology.
为了解决上述技术问题,本实用新型提供如下技术方案:In order to solve the above technical problems, the present utility model provides the following technical solutions:
一种具有回流装置的机械压缩装置,包括增压立柱、回流立柱与压力罐,所述增压立柱与回流立柱为对称腔体结构,且对称固定安装于组合底座上表面,所述压力罐固定安装于增压立柱与回流立柱之间,所述压力罐内套装有内压筒,所述内压筒内滑动安装有密封芯筒,所述密封芯筒的下端一体成型有冲压台,所述密封芯筒与内压筒间设有隔腔,所述内压筒与压力罐间设有回流腔,所述内压筒的底端开设有导通孔,且导通孔连通回流腔与隔腔,所述压力罐的上端嵌装有封盖,所述封盖开设有入流接孔与回流接孔,所述入流接孔与回流接孔间开设有桥接孔,且桥接孔内嵌装有溢压单向阀,所述增压立柱通过注流管连接入流接孔,所述回流立柱通过回流管连接回流接孔。A mechanical compression device with a reflux device, including a boosting column, a reflux column and a pressure tank. The boosting column and the reflux column are symmetrical cavity structures and are symmetrically fixed and installed on the upper surface of the combined base. The pressure tank is fixed It is installed between the boosting column and the return column. The pressure tank is equipped with an internal pressure cylinder. A sealing core cylinder is slidably installed in the internal pressure cylinder. The lower end of the sealing core cylinder is integrally formed with a stamping table. There is a partition cavity between the sealing core cylinder and the internal pressure cylinder, a reflux chamber is provided between the internal pressure cylinder and the pressure tank, and a conductive hole is provided at the bottom end of the internal pressure cylinder, and the conductive hole connects the reflux cavity and the partition. cavity, the upper end of the pressure tank is embedded with a cover, the cover is provided with an inflow connection hole and a return flow connection hole, a bridge hole is provided between the inflow connection hole and the return flow connection hole, and the bridge hole is embedded with a Pressure relief one-way valve, the boosting column is connected to the inflow connection hole through the injection pipe, and the return flow column is connected to the return flow connection hole through the return pipe.
根据上述技术方案,所述增压立柱的腔体内嵌装第一储油箱,所述增压立柱的腔体侧壁固定安装有第一油泵,所述第一油泵的吸管置于第一储油箱内,所述第一油泵的泵油管连通注流管。According to the above technical solution, a first oil storage tank is embedded in the cavity of the booster column, a first oil pump is fixedly installed on the side wall of the cavity of the booster column, and the suction pipe of the first oil pump is placed in the first storage tank. In the oil tank, the pump oil pipe of the first oil pump is connected to the injection pipe.
根据上述技术方案,所述回流立柱的腔体内嵌装第二储油箱,所述回流立柱的腔体侧壁固定安装有第二油泵,所述第二油泵的吸管置于第二储油箱内,所述第二油泵的泵油管连通回流管。According to the above technical solution, a second oil storage tank is embedded in the cavity of the return column, a second oil pump is fixedly installed on the side wall of the cavity of the return column, and the suction pipe of the second oil pump is placed in the second oil storage tank. , the pump oil pipe of the second oil pump is connected to the return pipe.
根据上述技术方案,所述增压立柱与回流立柱间连接有环流管,所述环流管的一端连接第一储油箱,所述环流管的另一端连接第二储油箱。According to the above technical solution, a circulation pipe is connected between the boosting column and the return column, one end of the circulation pipe is connected to the first oil storage tank, and the other end of the circulation pipe is connected to the second oil storage tank.
根据上述技术方案,所述压力罐的罐底一体成型有密封缘,所述内压筒的下端嵌装于密封缘内。According to the above technical solution, the bottom of the pressure tank is integrally formed with a sealing edge, and the lower end of the internal pressure cylinder is embedded in the sealing edge.
根据上述技术方案,所述内压筒的上端缘开设有嵌槽,嵌槽内嵌装有密封环。According to the above technical solution, the upper end edge of the inner pressure cylinder is provided with an inlay groove, and a sealing ring is embedded in the inlay groove.
根据上述技术方案,所述冲压台的为圆形,且直径与压力罐直径相同。According to the above technical solution, the stamping table is circular and has the same diameter as the pressure tank.
与现有技术相比,本实用新型所达到的有益效果是:Compared with the existing technology, the beneficial effects achieved by this utility model are:
本实用新型,一种具有回流装置的机械压缩装置通过设置桥接孔并在孔内设置溢压单向阀,从而使得进行压缩过程中,密封芯筒内压力超过阈值时,液流进行溢出,从而在外侧保证整体压力的平衡,从而避免单侧受压对内部的缸体及筒体结构造成损坏。The utility model provides a mechanical compression device with a backflow device by arranging a bridge hole and a pressure relief check valve in the hole, so that when the pressure in the sealed core cylinder exceeds the threshold during the compression process, the liquid flow overflows, thereby causing the liquid flow to overflow. Ensure the balance of the overall pressure on the outside to avoid damage to the internal cylinder and barrel structure caused by unilateral pressure.
附图说明Description of the drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model. In the attached picture:
图1是本实用新型的实施例其一视角立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram from one perspective of an embodiment of the present utility model;
图2是本实用新型的实施例其二视角立体结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the embodiment of the present utility model from two perspectives;
图3是本实用新型的实施例增压立柱剖视结构示意图;Figure 3 is a schematic cross-sectional structural diagram of a booster column according to an embodiment of the present utility model;
图4是本实用新型的实施例回流立柱剖视结构示意图;Figure 4 is a schematic cross-sectional structural diagram of a reflow column according to an embodiment of the present utility model;
图5是本实用新型的实施例压力罐剖视结构示意图。Figure 5 is a schematic cross-sectional structural diagram of a pressure tank according to an embodiment of the present invention.
图中:1、增压立柱;2、回流立柱;3、压力罐;4、组合底座;5、冲压台;6、封盖;7、注流管;8、回流管;9、环流管;10、第一储油箱;11、第一油泵;12、第二储油箱;13、第二油泵;14、内压筒;15、密封芯筒;16、导通孔;17、隔腔;18、回流腔;19、入流接孔;20、回流接孔;21、溢压单向阀。In the picture: 1. Boosting column; 2. Return column; 3. Pressure tank; 4. Combined base; 5. Stamping table; 6. Capping; 7. Injection pipe; 8. Return pipe; 9. Circulation pipe; 10. The first oil storage tank; 11. The first oil pump; 12. The second oil storage tank; 13. The second oil pump; 14. Internal pressure cylinder; 15. Sealing core cylinder; 16. Through hole; 17. Compartment cavity; 18 , return chamber; 19. Inflow connection hole; 20. Return flow connection hole; 21. Pressure relief check valve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-5,本实用新型提供技术方案:一种具有回流装置的机械压缩装置,包括增压立柱1、回流立柱2与压力罐3,所述增压立柱1与回流立柱2为对称腔体结构,且对称固定安装于组合底座4上表面,所述压力罐3固定安装于增压立柱1与回流立柱2之间,所述压力罐3内套装有内压筒14,所述内压筒14内滑动安装有密封芯筒15,所述密封芯筒15的下端一体成型有冲压台5,所述密封芯筒15与内压筒14间设有隔腔17,所述内压筒14与压力罐3间设有回流腔18,所述内压筒14的底端开设有导通孔16,且导通孔16连通回流腔18与隔腔17,所述压力罐3的上端嵌装有封盖6,所述封盖6开设有入流接孔19与回流接孔20,所述入流接孔19与回流接孔20间开设有桥接孔,且桥接孔内嵌装有溢压单向阀21,所述增压立柱1通过注流管7连接入流接孔19,所述回流立柱2通过回流管8连接回流接孔20。Please refer to Figures 1-5. The present utility model provides a technical solution: a mechanical compression device with a reflux device, including a boosting column 1, a reflux column 2 and a pressure tank 3. The boosting column 1 and the reflux column 2 are symmetrical. It has a cavity structure and is symmetrically fixed on the upper surface of the combined base 4. The pressure tank 3 is fixedly installed between the boosting column 1 and the return column 2. The pressure tank 3 is equipped with an internal pressure cylinder 14. A sealing core cylinder 15 is slidably installed in the pressure cylinder 14. The lower end of the sealing core cylinder 15 is integrally formed with a stamping table 5. A compartment 17 is provided between the sealing core cylinder 15 and the inner pressure cylinder 14. The inner pressure cylinder There is a reflux chamber 18 between 14 and the pressure tank 3. The bottom end of the internal pressure cylinder 14 is provided with a conductive hole 16, and the conductive hole 16 connects the reflux chamber 18 and the partition chamber 17. The upper end of the pressure tank 3 is embedded A cover 6 is installed. The cover 6 is provided with an inflow connection hole 19 and a return flow connection hole 20. A bridge hole is provided between the inflow connection hole 19 and the return flow connection hole 20, and a pressure relief unit is embedded in the bridge hole. Toward the valve 21 , the boosting column 1 is connected to the inflow connection hole 19 through the injection pipe 7 , and the return column 2 is connected to the return flow connection hole 20 through the return pipe 8 .
增压立柱1与回流立柱2为主要的支撑安装结构,同时为内部通用液流增压与液流回收结构提供安装基础,压力罐3为内部的液压驱动结构提供密封安装空间,内压筒14配合密封内筒构成液压驱动结构,而彼此间构成的隔腔17与回流腔18,并在导通孔16的作用下构成连通的腔体结构,保证整体的液流连通性,注流管7将密封芯管与增压立柱1连通,回流管8将回流腔18与回流立柱2进行连通,进流接孔与回流接孔20通过桥接孔连通且嵌装溢压单向阀21,构成阈值回流结构,从而对密封芯筒15的内外压力进行平衡。The boosting column 1 and the return column 2 are the main support and installation structures, and also provide an installation basis for the internal universal liquid flow pressurization and liquid recovery structure. The pressure tank 3 provides a sealed installation space for the internal hydraulic drive structure. The internal pressure cylinder 14 It cooperates with the sealed inner cylinder to form a hydraulic drive structure, and the partition chamber 17 and the return chamber 18 formed between each other form a connected cavity structure under the action of the conductive hole 16 to ensure the overall liquid flow connectivity. The injection pipe 7 The sealing core tube is connected to the booster column 1, the return pipe 8 connects the return chamber 18 and the return column 2, the inflow connection hole and the return connection hole 20 are connected through the bridge hole, and the pressure relief check valve 21 is embedded to form a threshold. The backflow structure is used to balance the internal and external pressures of the sealing core barrel 15.
具体而言,所述增压立柱1的腔体内嵌装第一储油箱10,所述增压立柱1的腔体侧壁固定安装有第一油泵11,所述第一油泵11的吸管置于第一储油箱10内,所述第一油泵11的泵油管连通注流管7。Specifically, the first oil storage tank 10 is embedded in the cavity of the booster column 1, the first oil pump 11 is fixedly installed on the side wall of the cavity of the booster column 1, and the suction pipe of the first oil pump 11 is installed. In the first oil storage tank 10 , the pump oil pipe of the first oil pump 11 is connected to the injection pipe 7 .
第一储油箱10对增压用的液压油提供存储空间,第一油泵11为双向泵结构,可进行增压泵油也可进行回收泵油,而后通过注流管7进行有效的连通油路。The first oil storage tank 10 provides a storage space for the hydraulic oil used for boosting. The first oil pump 11 has a bidirectional pump structure, which can be used to boost the pump oil or recover the pump oil, and then effectively connect the oil circuit through the injection pipe 7 .
具体而言,所述回流立柱2的腔体内嵌装第二储油箱12,所述回流立柱2的腔体侧壁固定安装有第二油泵13,所述第二油泵13的吸管置于第二储油箱12内,所述第二油泵13的泵油管连通回流管8。Specifically, a second oil storage tank 12 is embedded in the cavity of the return column 2, a second oil pump 13 is fixedly installed on the side wall of the cavity of the return column 2, and the suction pipe of the second oil pump 13 is placed on the second oil pump 13. In the second oil storage tank 12, the pump oil pipe of the second oil pump 13 is connected to the return pipe 8.
第二储油箱12对溢压回流的液压油提供存储空间,第二油泵13为双向泵结构,可进行溢压流出的液压油进行回收,同时对装置的复位时的液压有进行补充,而后通过回流管8进行有效的连通油路。The second oil storage tank 12 provides storage space for the hydraulic oil that overflows back. The second oil pump 13 has a bidirectional pump structure, which can recover the hydraulic oil that overflows and at the same time supplement the hydraulic pressure during the reset of the device, and then through The return pipe 8 effectively connects the oil circuit.
具体而言,所述增压立柱1与回流立柱2间连接有环流管9,所述环流管9的一端连接第一储油箱10,所述环流管9的另一端连接第二储油箱12。Specifically, a circulation pipe 9 is connected between the boosting column 1 and the return column 2 . One end of the circulation pipe 9 is connected to the first oil storage tank 10 , and the other end of the circulation pipe 9 is connected to the second oil storage tank 12 .
通过环流管9,对第一储油箱10与第二储油腔进行连通,从而保证内部的液压油的有效环流平衡,从而避免需要频繁补油。The first oil storage tank 10 and the second oil storage chamber are connected through the circulation pipe 9 to ensure an effective circulation balance of the internal hydraulic oil, thereby avoiding the need for frequent oil replenishment.
具体而言,所述压力罐3的罐底一体成型有密封缘,所述内压筒14的下端嵌装于密封缘内。Specifically, the bottom of the pressure tank 3 is integrally formed with a sealing edge, and the lower end of the inner pressure cylinder 14 is embedded in the sealing edge.
通过密封缘构成限位结构,方便进行有效的定位安装,同时增加内部的密封性。The sealing edge forms a limiting structure to facilitate effective positioning and installation while increasing the internal sealing.
具体而言,所述内压筒14的上端缘开设有嵌槽,嵌槽内嵌装有密封环。Specifically, the upper end edge of the inner pressure cylinder 14 is provided with an inlay groove, and a sealing ring is embedded in the inlay groove.
对封盖6的嵌装构成内部隔离密封结构,且保证密封性。The embedded assembly of the cover 6 forms an internal isolation sealing structure and ensures sealing performance.
具体而言,所述冲压台5的为圆形,且直径与压力罐3直径相同。Specifically, the punching table 5 is circular and has the same diameter as the pressure tank 3 .
通过直径相同,保证使用过程中运动的顺畅性。By having the same diameter, smooth movement is ensured during use.
工作原理:装置上电,使得第一油泵11与第二油泵13进行控制,第一油泵11将液压油泵入压力罐3内的密封芯筒15内,使得密封芯筒15推动冲压台5进行工作,当达到冲压极限时,密封芯筒15内压力达到阈值时,溢压单向阀21进行泄压,使得液压油通过回流腔18进行回流同时对隔腔17进行补压,从而保证密封芯筒15内外压力的平衡。Working principle: When the device is powered on, the first oil pump 11 and the second oil pump 13 are controlled. The first oil pump 11 pumps hydraulic oil into the sealing core 15 in the pressure tank 3, so that the sealing core 15 pushes the stamping table 5 to work. , when the stamping limit is reached and the pressure in the sealing core 15 reaches the threshold, the pressure relief check valve 21 releases the pressure, allowing the hydraulic oil to flow back through the return chamber 18 while compensating the pressure of the compartment 17, thereby ensuring the sealing core. 15. Balance of internal and external pressure.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to make equivalent replacements for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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