CN219805278U - Feeding manipulator for stamping automatic production line - Google Patents
Feeding manipulator for stamping automatic production line Download PDFInfo
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Abstract
本实用新型公开了一种冲压自动化生产线用上料机械手,属于机械自动化设备技术领域,包括冲压自动化生产线安装用机架,所述机架上端固定连接有连接板,所述连接板的下端固定连接有液压杆,所述液压杆的下端固定连接有冲压模,所述机架的侧壁上固定连接有下模具,且下模具与冲压模相对应,所述连接板的侧壁上固定连接有安装板,所述安装板的上端固定安装有伺服电机,所述伺服电机的转轴转动延伸至安装板下端,并固定连接有转杆,所述转杆下端固定连接有给料盘,所述给料盘上端对称开设有多个给料槽。与现有技术相比,给装置能够在解放工人双手的同时,能够快速的对冲压生产线进行上料,极大的提升了冲压生产线的生产效率。
The utility model discloses a loading manipulator for a stamping automated production line, which belongs to the technical field of mechanical automation equipment and includes a frame for installing the stamping automated production line. The upper end of the frame is fixedly connected with a connecting plate, and the lower end of the connecting plate is fixedly connected. There is a hydraulic rod, the lower end of the hydraulic rod is fixedly connected to a stamping die, the side wall of the frame is fixedly connected to a lower mold, and the lower mold corresponds to the stamping die, and the side wall of the connecting plate is fixedly connected to Mounting plate, the upper end of the mounting plate is fixedly installed with a servo motor, the rotating shaft of the servo motor extends to the lower end of the mounting plate, and is fixedly connected to a rotating rod, the lower end of the rotating rod is fixedly connected to a feeding plate, and the feeding plate is fixedly connected to the upper end of the mounting plate. There are multiple feeding troughs symmetrically located on the upper end of the material tray. Compared with the existing technology, the feeding device can quickly load the stamping production line while freeing workers' hands, which greatly improves the production efficiency of the stamping production line.
Description
技术领域Technical field
本实用新型属于机械自动化设备技术领域,尤其是一种冲压自动化生产线用上料机械手。The utility model belongs to the technical field of mechanical automation equipment, in particular to a loading manipulator for a stamping automated production line.
背景技术Background technique
冲压是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件(冲压件)的成形加工方法,然而在冲压自动化生产线中,通过人工手动进行上料则远远满足不了加工的需求,因此需要一种压自动化生产线用上料机械手来完成高效的上料。Stamping is a forming processing method that relies on presses and molds to apply external force to plates, strips, pipes and profiles to cause plastic deformation or separation, thereby obtaining workpieces (stamping parts) of the required shape and size. However, in stamping automation In the production line, manual loading of materials is far from meeting the processing needs. Therefore, a loading robot for an automated production line is needed to complete efficient loading.
现有的自动化生产线用上料机械手的上料机构较为繁琐,且上料的速度并没有很大的提升,因此在需求量较大的冲压自动化生产线上,现有的上料机械手无法满足生产线所需要的上料速度,故此将会局限自动化生产线的加工效率。The loading mechanism of the existing automated production line's loading robot is relatively cumbersome, and the loading speed has not been greatly improved. Therefore, on the stamping automated production line with large demand, the existing loading robot cannot meet the requirements of the production line. The required feeding speed will limit the processing efficiency of the automated production line.
比如现有的中国专利号为:CN218109145U一种冲压自动化生产线用上料机械手,包括顶板,顶板左侧的底部设置有侧板,侧板的右侧设置有支撑板,顶板右侧的底部设置有转轴座,支撑板的顶部设置有步进电机,步进电机与转轴座之间设置有第一转轴,第一转轴的外圈套装有平板,平板的两侧设置有限位板,限位板套装在第一转轴的外圈,平板的底部设置有固定座。For example, the existing Chinese patent number is: CN218109145U A loading manipulator for a stamping automated production line, including a top plate, a side plate is provided at the bottom on the left side of the top plate, a support plate is provided on the right side of the side plate, and a support plate is provided at the bottom on the right side of the top plate. The rotating shaft seat and the top of the supporting plate are provided with a stepper motor. A first rotating shaft is arranged between the stepper motor and the rotating shaft seat. A flat plate is set on the outer ring of the first rotating shaft. Limiting plates are set on both sides of the flat plate. The limiting plate is set A fixed seat is provided on the outer ring of the first rotating shaft and the bottom of the flat plate.
可知,其以上所引证的专利文件也存在同样问题,上述装置在使用时,虽能够实现通过机械化的方式对冲压自动化生产线进行上料,但该装置的上料需要步进电机与转轴等相互配合实现机械手的翻转,再通过伸缩液压杆、齿条与齿轮的配合实现对原料的夹持,因此该装置的上料方式较为繁琐,且上料速度较慢,因此无法满足生产需求量较大的生产线的上料需求。It can be seen that the patent documents cited above also have the same problem. When the above-mentioned device is used, although it can realize the loading of the stamping automation production line in a mechanized manner, the loading of the device requires the cooperation of the stepper motor and the rotating shaft. The robot hand is turned over, and then the raw materials are clamped through the cooperation of the telescopic hydraulic rod, rack and gear. Therefore, the feeding method of the device is more cumbersome and the feeding speed is slow, so it cannot meet the needs of large production. Production line loading requirements.
实用新型内容Utility model content
本实用新型的目的在于提供一种冲压自动化生产线用上料机械手,以解决背景技术中提出的问题。The purpose of this utility model is to provide a loading manipulator for an automated stamping production line to solve the problems raised in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种冲压自动化生产线用上料机械手,包括冲压自动化生产线安装用机架,所述机架上端固定连接有连接板,所述连接板的下端固定连接有液压杆,所述液压杆的下端固定连接有冲压模,所述机架的侧壁上固定连接有下模具,且下模具与冲压模相对应,所述连接板的侧壁上固定连接有安装板,所述安装板的上端固定安装有伺服电机,所述伺服电机的转轴转动延伸至安装板下端,并固定连接有转杆,所述转杆下端固定连接有给料盘,所述给料盘上端对称开设有多个给料槽。In order to achieve the above purpose, the present utility model provides the following technical solution: a loading robot for an automated stamping production line, including a frame for installing the automated stamping production line. The upper end of the frame is fixedly connected with a connecting plate, and the lower end of the connecting plate is fixed. A hydraulic rod is connected, the lower end of the hydraulic rod is fixedly connected to a stamping die, the side wall of the frame is fixedly connected to a lower mold, and the lower mold corresponds to the stamping die, and the side wall of the connecting plate is fixedly connected There is a mounting plate, and a servo motor is fixedly installed on the upper end of the mounting plate. The rotating shaft of the servo motor extends to the lower end of the mounting plate, and is fixedly connected to a rotating rod. The lower end of the rotating rod is fixedly connected to a feeding plate. There are multiple feeding troughs symmetrically located on the upper end of the feeding tray.
优选的,所述给料槽靠近给料盘圆心的一侧侧壁上开设有安装槽,所述安装槽的内部固定连接有气缸,所述气缸的伸缩端固定连接有推板。Preferably, a mounting slot is provided on a side wall of the feeding trough close to the center of the feeding plate, a cylinder is fixedly connected to the inside of the mounting slot, and a push plate is fixedly connected to the telescopic end of the cylinder.
优选的,所述安装板下端固定连接有给料箱,所述给料箱的下端为开口设置,所述给料箱的下端开口与给料盘上开设的给料槽相对应,所述给料箱的下端侧壁内部滚动连接有滚珠,所述滚珠滚动连接于给料盘上端。Preferably, a feeding box is fixedly connected to the lower end of the mounting plate, and the lower end of the feeding box is provided with an opening. The lower opening of the feeding box corresponds to the feeding trough opened on the feeding tray. Balls are rollingly connected inside the lower end side wall of the material box, and the balls are rollingly connected to the upper end of the feed plate.
优选的,所述给料箱内部上端固定连接有限位筒,所述限位筒的内部滑动连接有连接杆,所述连接杆的末端固定连接有压板。Preferably, the upper end of the interior of the feed box is fixedly connected to a limiting cylinder, the interior of the limiting cylinder is slidably connected to a connecting rod, and the end of the connecting rod is fixedly connected to a pressure plate.
优选的,所述限位筒的内部固定连接有弹簧,所述连接杆滑动连接于限位筒内部的一端固定连接于弹簧上。Preferably, a spring is fixedly connected to the inside of the limiting cylinder, and one end of the connecting rod slidingly connected to the inside of the limiting cylinder is fixedly connected to the spring.
优选的,所述限位筒内侧壁上对称开设有限位槽,所述连接杆侧壁上对称固定连接有限位块,所述限位块滑动连接于限位槽内部。Preferably, a limit groove is symmetrically formed on the inner wall of the limit cylinder, a limit block is symmetrically fixed on the side wall of the connecting rod, and the limit block is slidably connected inside the limit groove.
与现有技术相比,本实用新型的技术效果和优点:Compared with the existing technology, the technical effects and advantages of this utility model are:
该冲压自动化生产线用上料机械手,首先通过给料箱侧壁上开设的开口将待冲压的原料放置于给料箱内部,诉后通过弹簧和压板将其压至于给料盘的上端,同时待冲压的原料将进入给料盘上开设的给料槽内部,随后启动伺服电机带动转杆旋转,通过转杆带动给料盘旋转,且待冲压原料的厚度平行于给料槽的深度,因此给料盘旋转时不会与给料箱之间形成卡顿,伺服电机旋转以此将下一个给料槽旋转至给料箱下方,以此对下一个给料槽进行给料,且每次旋转都会使得给料槽正对下模具上,同时启动气缸带动推板将给料槽内部的待冲压原料推至下模具上,随后启动液压杆带动冲压模对原料进行冲压,重复上述操作,并提升伺服电机、气缸与液压杆的动作速度便可有效的提升给料与生产速度。与现有技术相比,给装置能够在解放工人双手的同时,能够快速的对冲压生产线进行上料,极大的提升了冲压生产线的生产效率。The stamping automated production line uses a loading manipulator to first place the raw materials to be stamped inside the feed box through the opening on the side wall of the feed box, and then press it to the upper end of the feed plate through springs and pressure plates. The stamped raw material will enter the feeding trough opened on the feeding plate, and then the servo motor is started to drive the rotating rod to rotate. The rotating rod drives the feeding plate to rotate, and the thickness of the raw material to be stamped is parallel to the depth of the feeding trough, so the feeding When the material plate rotates, it will not get stuck with the feeding box. The servo motor rotates to rotate the next feeding trough to the bottom of the feeding box, so as to feed the next feeding trough, and every rotation Will make the feed trough face the lower mold, and at the same time start the cylinder to drive the push plate to push the raw materials to be stamped inside the feed trough to the lower mold, then start the hydraulic rod to drive the stamping die to stamp the raw materials, repeat the above operation, and lift The action speed of the servo motor, cylinder and hydraulic rod can effectively increase the feeding and production speed. Compared with the existing technology, the feeding device can quickly load the stamping production line while freeing workers' hands, which greatly improves the production efficiency of the stamping production line.
附图说明Description of the drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The accompanying drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型给料盘的平面剖视图;Figure 2 is a plan cross-sectional view of the feeding tray of the utility model;
图3为本实用新型中给料箱的三维剖视图;Figure 3 is a three-dimensional cross-sectional view of the feeding box of the present utility model;
图4为本实用新型中限位筒的平面剖视图。Figure 4 is a plan cross-sectional view of the limiting cylinder of the present invention.
附图标记说明:Explanation of reference symbols:
图中:1、机架;2、连接板;3、液压杆;4、冲压模;5、下模具;6、安装板;7、伺服电机;8、转杆;9、给料盘;10、给料槽;11、安装槽;12、气缸;13、推板;14、给料箱;15、限位筒;16、连接杆;17、压板;18、弹簧;19、限位块;20、滚珠。In the picture: 1. Frame; 2. Connecting plate; 3. Hydraulic rod; 4. Stamping die; 5. Lower mold; 6. Mounting plate; 7. Servo motor; 8. Rotating rod; 9. Feeding plate; 10 , Feeding trough; 11. Installation slot; 12. Cylinder; 13. Push plate; 14. Feeding box; 15. Limit cylinder; 16. Connecting rod; 17. Pressure plate; 18. Spring; 19. Limit block; 20. Ball.
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本实用新型更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本实用新型可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本实用新型发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without one or more of these details. In other examples, some technical features well known in the art are not described in order to avoid confusion with the present invention.
除非单独定义指出的方向外,本文涉及的上、下、左、右、前、后、内和外等方向均是以本实用新型所示的图中的上、下、左、右、前、后、内和外等方向为准,在此一并说明。Except for the directions indicated by separate definitions, the directions mentioned in this article, such as up, down, left, right, front, back, inside and outside, refer to the up, down, left, right, front, and other directions in the drawings shown in the present utility model. The rear, inner and outer directions shall prevail and are explained together here.
连接方式可以采用粘接、焊接、螺栓连接等等现有方式,以实际需要为准。The connection method can adopt existing methods such as bonding, welding, bolt connection, etc., subject to actual needs.
如图1至图4示的一种冲压自动化生产线用上料机械手,包括冲压自动化生产线安装用机架1,机架1上端固定连接有连接板2,连接板2的下端固定连接有液压杆3,液压杆3的下端固定连接有冲压模4,机架1的侧壁上固定连接有下模具5,且下模具5与冲压模4相对应,连接板2的侧壁上固定连接有安装板6,安装板6的上端固定安装有伺服电机7,伺服电机7的转轴转动延伸至安装板6下端,并固定连接有转杆8,转杆8下端固定连接有给料盘9,给料盘9上端对称开设有多个给料槽10,给料槽10与待冲压原料的大小相匹配,给料槽10靠近给料盘9圆心的一侧侧壁上开设有安装槽11,安装槽11的内部固定连接有气缸12,气缸12的伸缩端固定连接有推板13,推板13可更好的将待冲压原料推入下模具5的上端,随后对其进行冲压加工,安装板6下端固定连接有给料箱14,给料箱14的下端为开口设置,给料箱14的下端开口与给料盘9上开设的给料槽10相对应,给料箱14的下端侧壁内部滚动连接有滚珠20,滚珠20滚动连接于给料盘9上端,得益于滚珠20的设计,可有效的减小给料盘9旋转时给料盘9的上端面与给料箱14的下端面的摩擦力。As shown in Figures 1 to 4, a loading manipulator for an automated stamping production line includes a frame 1 for installing the automated stamping production line. The upper end of the frame 1 is fixedly connected to a connecting plate 2, and the lower end of the connecting plate 2 is fixedly connected to a hydraulic rod 3. , a stamping die 4 is fixedly connected to the lower end of the hydraulic rod 3, a lower mold 5 is fixedly connected to the side wall of the frame 1, and the lower mold 5 corresponds to the stamping die 4, and a mounting plate is fixedly connected to the side wall of the connecting plate 2 6. A servo motor 7 is fixedly installed on the upper end of the mounting plate 6. The rotating shaft of the servo motor 7 extends to the lower end of the mounting plate 6, and is fixedly connected to the rotating rod 8. The lower end of the rotating rod 8 is fixedly connected to the feeding tray 9. The feeding tray A plurality of feeding troughs 10 are symmetrically provided at the upper end of 9. The feeding troughs 10 match the size of the raw materials to be stamped. The feeding trough 10 is provided with a mounting slot 11 on the side wall close to the center of the feed plate 9. The mounting slot 11 There is a cylinder 12 fixedly connected inside, and a push plate 13 is fixedly connected to the telescopic end of the cylinder 12. The push plate 13 can better push the raw material to be stamped into the upper end of the lower mold 5, and then stamp it, and install the lower end of the plate 6 A feed box 14 is fixedly connected. The lower end of the feed box 14 is provided with an opening. The lower end opening of the feed box 14 corresponds to the feed trough 10 opened on the feed tray 9. The lower end side wall of the feed box 14 rolls inside. It is connected with the ball 20, which is rollingly connected to the upper end of the feed tray 9. Thanks to the design of the ball 20, it can effectively reduce the upper end surface of the feed tray 9 and the lower end surface of the feed box 14 when the feed tray 9 rotates. of friction.
给料箱14内部上端固定连接有限位筒15,限位筒15的内部滑动连接有连接杆16,限位筒15的内部固定连接有弹簧18,连接杆16滑动连接于限位筒15内部的一端固定连接于弹簧18上,限位筒15内侧壁上对称开设有限位槽,连接杆16侧壁上对称固定连接有限位块19,限位块19滑动连接于限位槽内部,限位块19可有效的对连接杆16的移动方向进行限位,连接杆16的末端固定连接有压板17,压板17可更好的将待冲压原料压入给料盘9上开设的给料槽10的内部。The upper end of the inside of the feed box 14 is fixedly connected to the limiting cylinder 15. The interior of the limiting cylinder 15 is slidingly connected with a connecting rod 16. The interior of the limiting cylinder 15 is fixedly connected with a spring 18. The connecting rod 16 is slidably connected to the inside of the limiting cylinder 15. One end is fixedly connected to the spring 18, a limit groove is symmetrically provided on the inner wall of the limit cylinder 15, a limit block 19 is symmetrically fixed on the side wall of the connecting rod 16, and the limit block 19 is slidingly connected to the inside of the limit groove. 19 can effectively limit the moving direction of the connecting rod 16. The end of the connecting rod 16 is fixedly connected with a pressure plate 17. The pressure plate 17 can better press the raw materials to be stamped into the feeding trough 10 opened on the feeding plate 9. internal.
工作原理working principle
该冲压自动化生产线用上料机械手,使用时,首先将待冲压原料堆叠放置于给料箱14的内部,并将压板17向上推动,同时通过压板17将对连接杆16向上推动,并对限位筒15内部的弹簧18进行压缩,同时弹簧18也将推动连接杆16与压板17将待冲压原料按压至给料盘9的上端,同时将待冲压原料压入给料盘9上开设的给料槽10内部,随后将启动伺服电机7带动其转轴末端固定连接的转杆8旋转,通过转杆8带动其下端固定连接的给料盘9旋转,且此时待冲压原料的厚度平行于给料槽10的厚度,因此在给料盘9旋转时给料盘9与给料箱14之前不会产生卡顿,此时伺服电机7旋转一次将会将下一个给料槽10移动至给料箱14的下方,并通过弹簧18与压板17将下一个待冲压原料压入给料槽10的内部,且伺服电机7每旋转一次都会有给料槽10正对下模具5的上方,此时启动气缸12带动其伸缩端固定连接的推板13向给料槽10的开口处移动,同时将给料槽10内部的待冲压原料推入下模具5上,随后启动液压杆3带动其下端固定连接的冲压模4对下模具5上的待冲压原料进行冲压加工,随后重复上述操作,便可实现连续式的对下模具5进行上料,还可通过调整伺服电机7、气缸12与液压杆3的动作速度来提升生产的效率。The stamping automated production line uses a loading manipulator. When using it, first stack the raw materials to be stamped inside the feed box 14, and push the pressing plate 17 upward. At the same time, the connecting rod 16 will be pushed upward through the pressing plate 17, and the limiting position will be adjusted. The spring 18 inside the barrel 15 is compressed, and at the same time, the spring 18 will also push the connecting rod 16 and the pressure plate 17 to press the raw material to be stamped to the upper end of the feed tray 9, and at the same time press the raw material to be stamped into the feeding opening on the feed tray 9 Inside the groove 10, the servo motor 7 will then be started to drive the rotating rod 8 fixedly connected to the end of the rotating shaft to rotate, and the rotating rod 8 will drive the feed plate 9 fixedly connected to the lower end to rotate, and at this time, the thickness of the raw material to be stamped is parallel to the feeding material The thickness of the slot 10, so when the feed tray 9 rotates, there will be no jamming between the feed tray 9 and the feed box 14. At this time, one rotation of the servo motor 7 will move the next feed chute 10 to the feed box. 14, and press the next raw material to be stamped into the inside of the feed chute 10 through the spring 18 and the pressure plate 17, and every time the servo motor 7 rotates, the feed chute 10 will be directly above the lower mold 5. At this time, the start The cylinder 12 drives the push plate 13 fixedly connected at its telescopic end to move toward the opening of the feed chute 10, and at the same time pushes the raw material to be stamped inside the feed chute 10 into the lower mold 5, and then starts the hydraulic rod 3 to drive its lower end fixedly connected. The stamping die 4 stamps the raw material to be stamped on the lower die 5, and then repeats the above operation to achieve continuous loading of the lower die 5. You can also adjust the servo motor 7, the cylinder 12 and the hydraulic rod 3 movement speed to improve production efficiency.
需要说明的是,在本文中,诸如一和二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any relationship between these entities or operations. This actual relationship or sequence. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further restrictions. The statement "includes an element does not preclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element."
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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