CN219805083U - Sponge bullet machine with detect and marking function - Google Patents
Sponge bullet machine with detect and marking function Download PDFInfo
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- CN219805083U CN219805083U CN202320660400.XU CN202320660400U CN219805083U CN 219805083 U CN219805083 U CN 219805083U CN 202320660400 U CN202320660400 U CN 202320660400U CN 219805083 U CN219805083 U CN 219805083U
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- box body
- scribing
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- sponge bullet
- bullet machine
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- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
The utility model relates to a sponge bullet machine with detection and marking functions, which comprises a control unit, a receiving device, a cleaning device and a cleaning pipeline, wherein the control unit is used for controlling the detection and marking functions of the sponge bullet machine; the receiving device comprises a first box body, a discharging channel and an induction piece, wherein the first box body is internally provided with a containing cavity, and the upper part of the containing cavity is provided with a discharging hopper; the discharging channel is obliquely arranged in the accommodating cavity, one end of the discharging channel extends to the feeding end of the discharging hopper, and the other end of the discharging channel is communicated with the feeding port of the first box body; the induction piece is arranged on the inner side wall of the blanking hopper; the cleaning device comprises a second box body, a pneumatic component and a scribing component, wherein the pneumatic component is arranged in the second box body, a suction nozzle communicated with the pneumatic component is arranged on the front surface of the second box body, and the scribing component is arranged on the front surface of the second box body and is positioned above the suction nozzle; the control unit is electrically connected with the sensing piece and the scribing assembly. Simple structure, convenient operation can indicate that the sponge bullet is not launched from the body, reminds the staff to pay attention to, avoids the pipeline to block up and causes host computer hydraulic system harm.
Description
Technical Field
The utility model relates to the technical field of pipeline cleaning, in particular to a sponge bullet machine with detection and scribing functions.
Background
Along with the sponge bullet as the cleaner more and more applied in hose assembly and hard tube assembly, sponge bullet emitter, sponge bullet, receiving arrangement are also various, but because of the production volume is big, the condition that the sponge bullet left over often appears in the production process. The traditional anti-carry-over method is sponge bullet counting, but the problems of large loss and large control difficulty can not be thoroughly solved due to various production sites.
In the actual use, because the operating time is fast, bullet quantity is many, after the sponge bullet falls into the box, stop the operation of hand and with the naked eye to observe whether clean, inefficiency is unsuitable industrial batch production, and only rely on the eyes of people and blow in the atmospheric pressure and feel and judge whether the sponge bullet blows out the body, the error is big, just carries out the washing of next step because of the sponge bullet does not blow out the body easily, causes the inside jam of body.
Disclosure of Invention
In order to solve the technical problems or at least partially solve the technical problems, the utility model provides a sponge bullet machine with detection and marking functions.
The utility model provides a sponge bullet machine with detection and scribing functions, which comprises a control unit, a receiving device, a cleaning device and a cleaning pipeline for connecting the receiving device and the cleaning device;
the receiving device comprises a first box body, a blanking channel and a sensing piece, wherein the first box body is internally provided with a containing cavity, and the upper part of the containing cavity is provided with a blanking hopper; the blanking channel is obliquely arranged in the accommodating cavity, one end of the blanking channel extends to the feeding end of the blanking hopper, and the other end of the blanking channel is communicated with the feeding port of the first box body; the sensing piece is arranged on the inner side wall of the discharging hopper and is used for sensing the sponge bullets falling from the discharging hopper;
the cleaning device comprises a second box body, a pneumatic component and a scribing component, wherein the pneumatic component is arranged in the second box body, a suction nozzle communicated with the pneumatic component is arranged on the front surface of the second box body, the scribing component is arranged on the front surface of the second box body and is positioned above the suction nozzle, one end of a cleaning pipeline is connected with the suction nozzle, and the other end of the cleaning pipeline is connected with the feeding port;
the control unit is electrically connected with the induction piece and the scribing component and is used for judging the induction result of the induction piece and controlling the pneumatic component to emit sponge bullets according to the judgment result.
In one possible implementation, the sensing element includes an infrared sensor, the infrared sensor is disposed on an inner sidewall of the discharge end of the discharging hopper, and the infrared sensor is electrically connected with the control unit.
In one possible implementation manner, an installation seat is arranged on the inner wall of the discharging hopper, a placement position is formed between the installation seat and the inner wall of the discharging hopper, the infrared sensor is installed in the placement position, and an opening for the infrared sensor to extend out of sensing light is formed in the installation seat.
In one possible implementation manner, the device further comprises two supporting plates arranged in the accommodating cavity at intervals, the supporting plates are located below the discharging hopper, the supporting plates are arranged along a first direction, two outer sides of the discharging end of the discharging hopper are provided with folding edges extending outwards, and the folding edges are fixedly connected with the supporting plates.
In one possible implementation manner, one side of the discharging hopper is abutted against the side wall of the box body, and the other side of the discharging hopper is connected with a baffle which is obliquely arranged and connected with the side edge of the box body.
In one possible implementation manner, the scribing assembly comprises a mounting frame, a power source, a scribing pen and a fixing unit, wherein the mounting frame is connected to the front surface of the second box body, the power source is mounted on the mounting frame, the fixing unit is mounted on the power output end of the power source, and the scribing pen is fixedly and detachably connected to the fixing unit;
wherein, under the condition that the power source drives the fixed unit to reciprocate, the scribing pen moves towards or away from the cleaning pipeline along with the movement of the fixed unit.
In one possible embodiment, the power source comprises a cylinder, and the fixing unit is connected to a piston rod of the cylinder.
In one possible implementation manner, the fixing unit comprises a fixing plate and at least one clamp, the fixing plate is connected with the piston rod of the air cylinder, the clamp is arranged on the surface of the fixing plate facing the second box body, and a clamping opening for clamping the scribing pen is formed in the clamp.
In one possible embodiment, the side surface of the first box body is arranged on a box door for covering the accommodating cavity in a openable and closable manner;
and/or, the bottom four corners of the first box body and the second box body are respectively provided with movable wheels. In one possible implementation manner, the movable wheel comprises a wheel frame and a wheel, the wheel frame is fixed on the lower surface of the first box body or the second box body, a mounting opening is formed in the wheel frame, and the wheel is rotatably mounted in the mounting opening.
Compared with the prior art, the technical scheme provided by the embodiment of the utility model has the following advantages:
the sponge bullet falling from the outlet end of the discharging hopper is sensed by the sensing piece arranged on the inner side wall of the discharging hopper, the sensing signal of the sensing piece is transmitted to the control unit, then the control unit judges according to the sensing result, and whether the sponge bullet continuously occurs or not is controlled according to the judged structure, so that the structure is simple, the operation is convenient, the sponge bullet can be prompted to be not emitted from the pipe body, the attention of staff is reminded, and the damage of a host hydraulic system caused by pipeline blockage is avoided; meanwhile, the scribing component can scribe the cleaning pipeline, so that whether the cleaning pipeline is connected in place with the suction nozzle or not can be judged, and the problem that the sponge bullet cannot normally pass through the cleaning pipeline due to insufficient installation is avoided, so that the cleaning effect of the cleaning pipeline is poor.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the utility model and together with the description, serve to explain the principles of the utility model.
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.
In the accompanying drawings:
FIG. 1 is a schematic diagram of a sponge bullet machine with detection and scoring functions of the present utility model;
FIG. 2 is a schematic structural view of a receiving device in a sponge bullet machine with detecting and scoring functions according to the present utility model
FIG. 3 is a schematic view showing the internal structure of a receiving unit in the sponge bullet machine with detecting and scoring functions according to the present utility model;
FIG. 4 is a cross-sectional view of the blanking hopper of the receiving device of the sponge bullet machine with detection and scoring functions of the present utility model;
FIG. 5 is a schematic view of the structure of the scribing assembly in the sponge bullet machine with the detection and scribing functions of the utility model;
fig. 6 is a schematic view of the structure of the moving wheel of the sponge bullet machine with detecting and scribing functions of the present utility model.
Reference numerals:
10. a receiving device; 11. a first case; 12. a feed inlet; 13. a door; 14. a moving wheel; 141. a wheel carrier; 142. a wheel; 143. a mounting port; 15. a receiving chamber; 16. discharging a hopper; 17. a blanking channel; 18. a baffle; 19. a support plate; 110. a mounting base; 111. a placement bit; 20. a cleaning device; 21. a second case; 22. a scribing assembly; 221. a mounting frame; 222. a power source; 223. a fixing unit; 224. a scribing pen;
Detailed Description
For a clearer understanding of technical features, objects and effects of the present utility model, a detailed description of embodiments of the present utility model will be made with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "rear", "upper", "lower", "left", "right", "longitudinal", "transverse", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail", etc. are configured and operated in specific directions based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model, and do not indicate that the apparatus or element to be referred to must have specific directions, and thus should not be construed as limiting the present utility model.
It should also be noted that unless explicitly stated or limited otherwise, terms such as "mounted," "connected," "secured," "disposed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. When an element is referred to as being "on" or "under" another element, it can be "directly" or "indirectly" on the other element or one or more intervening elements may also be present. The terms "first," "second," "third," and the like are used merely for convenience in describing the present utility model and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby features defining "first," "second," "third," etc. may explicitly or implicitly include one or more such features. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the following description, for purposes of explanation and not limitation, specific details are set forth such as the particular system architecture, techniques, etc., in order to provide a thorough understanding of the embodiments of the present utility model. It will be apparent, however, to one skilled in the art that the present utility model may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present utility model with unnecessary detail.
Referring to fig. 1 to 6, the embodiment of the present disclosure provides a sponge bullet machine with detecting and scoring functions, which includes a control unit, a receiving device 10, a cleaning device 20, and a cleaning line for connecting the receiving device 10 and the cleaning device 20.
Specifically, the receiving device 10 includes a first box 11, a discharging channel 17 and a sensing member, wherein the interior of the first box 11 defines a receiving cavity 15, and a discharging hopper 16 is arranged at the upper part of the receiving cavity 15; the blanking channel 17 is obliquely arranged in the accommodating cavity 15, one end of the blanking channel 17 extends to the feeding end of the blanking hopper 16, and the other end of the blanking channel 17 is communicated with the feeding port 12 of the first box 11; the sensing piece is arranged on the inner side wall of the discharging hopper 16 and is used for sensing the sponge bullets falling from the discharging hopper 16; the cleaning device 20 comprises a second box body 21, a pneumatic component and a scribing component 22, wherein the pneumatic component is arranged in the second box body 21, the front surface of the second box body 21 is provided with a suction nozzle communicated with the pneumatic component, the scribing component 22 is arranged on the front surface of the second box body 21 and is positioned above the suction nozzle, one end of a cleaning pipeline is connected with the suction nozzle, and the other end of the cleaning pipeline is connected with the feed inlet 12; the control unit is electrically connected with the sensing piece and the scribing component 22 and is used for judging the sensing result of the sensing piece and controlling the pneumatic component to emit the sponge bullet according to the judging result.
In the embodiment, the induction piece arranged on the inner side wall of the discharging hopper 16 is utilized to induce the sponge bullet falling from the outlet end of the discharging hopper 16, the induction signal of the induction piece is transmitted to the control unit, then the control unit judges according to the induction result and controls whether the sponge bullet continuously occurs according to the judged structure, the structure is simple, the operation is convenient, the sponge bullet can be prompted to be not emitted from the pipe body, the attention of staff is reminded, and the damage of a host hydraulic system caused by the blockage of a pipeline is avoided; meanwhile, the scribing component 22 can scribe the cleaning pipeline, so that whether the cleaning pipeline is connected in place with the suction nozzle or not can be judged, and the problem that the sponge bullet cannot normally pass through the cleaning pipeline due to insufficient installation is avoided, so that the cleaning effect of the cleaning pipeline is poor.
In one possible embodiment, the sensing element includes an infrared sensor disposed on an inner sidewall of the discharge end of the hopper 1660, and the infrared sensor is electrically connected with the control unit.
In one possible embodiment, the inner wall of the discharging hopper 16 is provided with a mounting seat 110, a placing position 111 is formed between the mounting seat 110 and the inner wall of the discharging hopper 16, the infrared sensor is installed in the placing position 111, and the mounting seat 110 is provided with an opening for extending the sensing light of the infrared sensor.
Illustratively, the infrared sensor is mounted in the placement site 111 such that the infrared sensor is mounted on the inner wall of the discharge hopper 16, which is simple in structure, easy to assemble and disassemble, and convenient to replace or repair the infrared sensor later.
In a possible embodiment, the device further comprises two supporting plates 19 arranged in the accommodating cavity 15 at intervals, the supporting plates 19 are located below the discharging hopper 16, the supporting plates 19 are arranged along the first direction, and two outer sides of the discharging end of the discharging hopper 16 are provided with folded edges extending outwards, and the folded edges are fixedly connected with the supporting plates 19. Thus, the fixed installation of the discharging hopper 16 can be realized, the structure is simple, and the disassembly and the assembly are convenient.
In one possible embodiment, one side of the discharging hopper 16 is abutted against a side wall of the case, and the other side of the discharging hopper 16 is connected with a baffle 18, and the baffle 18 is obliquely arranged and connected with the side wall of the case. Thus, the sponge bullet falling to the discharging hopper 16 can be prevented from being ejected from the discharging hopper 16, and the sponge bullet cannot be accurately controlled due to the fact that the sensing piece cannot sense the sponge bullet.
In one possible embodiment, the side of the box is provided on the door 13 for covering the receiving chamber 15 so as to be openable and closable. So, can realize closing holding chamber 15, avoid entering into the sponge bullet that holds in the chamber 15 and fall out from holding chamber 15, can also avoid outside impurity to enter into holding chamber 15 simultaneously.
In one possible embodiment, the moving wheels 14 are respectively installed at the bottom four corners of the first casing 11 and the second casing 21.
Specifically, the moving wheel 14 includes a wheel frame 141 and wheels 142, the wheel frame 141 is fixed to the lower surface of the first casing 11 or the second casing 21, the wheel frame 141 is provided with a mounting opening 143, and the wheels 142 are rotatably mounted in the mounting opening 143.
Illustratively, the wheels 142 are placed in the mounting openings 143, the wheels 142 are mounted in the mounting openings 143 by using the rotating shafts, and then the wheel frames 141 are fixed at the bottom of the box body by using fasteners (such as bolts and screws), so that the movable wheels 14 are mounted and fixed, and the structure is simple and the disassembly and assembly are convenient.
In one possible embodiment, the control unit comprises a PLC controller, which is electrically connected to the sensing member.
In one possible embodiment, the scribing assembly 22 includes a mounting frame 221, a power source 222, a scribing pen 224, and a fixing unit 223, the mounting frame 221 is coupled to the front surface of the second case 21, the power source 222 is mounted on the mounting frame 221, the fixing unit 223 is mounted at a power output end of the power source 222, and the scribing pen is fixedly and detachably coupled to the fixing unit 223;
wherein, in case that the power source 222 drives the fixing unit 223 to reciprocate, the scribing pen follows the movement of the fixing unit 223 toward or away from the washing line.
For example, when one end of the to-be-cleaned pipeline is connected to the suction nozzle, the other end of the to-be-cleaned pipeline extends into the feeding port 12, and the fixing unit 223 is driven to reciprocate by the power source 222, the scribing pen is fixed on the fixing unit 223, so that the scribing pen is driven to face or be far away from the cleaning pipeline, thereby scribing the cleaning pipeline, if the cleaning pipeline cannot be scribed, the cleaning pipeline and the suction nozzle are not connected in place, and a sponge bullet cannot pass through the cleaning pipeline normally, so that the cleaning effect of the cleaning pipeline is poor.
In one possible embodiment, the power source 222 includes a cylinder, and the fixing unit 223 is connected to a piston rod of the cylinder.
In one possible embodiment, the fixing unit 223 includes a fixing plate connected with the piston rod of the cylinder and at least one clamp provided on a surface of the fixing plate facing the second casing 21 and having a clamping opening for clamping the scribing pen.
It is to be understood that the above examples only represent preferred embodiments of the present utility model, which are described in more detail and are not to be construed as limiting the scope of the utility model; it should be noted that, for a person skilled in the art, the above technical features can be freely combined, and several variations and modifications can be made without departing from the scope of the utility model; therefore, all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims (10)
1. The sponge bullet machine with the detection and scribing functions is characterized by comprising a control unit, a receiving device, a cleaning device and a cleaning pipeline for connecting the receiving device and the cleaning device;
the receiving device comprises a first box body, a blanking channel and a sensing piece, wherein the first box body is internally provided with a containing cavity, and the upper part of the containing cavity is provided with a blanking hopper; the blanking channel is obliquely arranged in the accommodating cavity, one end of the blanking channel extends to the feeding end of the blanking hopper, and the other end of the blanking channel is communicated with the feeding port of the first box body; the sensing piece is arranged on the inner side wall of the discharging hopper and is used for sensing the sponge bullets falling from the discharging hopper;
the cleaning device comprises a second box body, a pneumatic component and a scribing component, wherein the pneumatic component is arranged in the second box body, a suction nozzle communicated with the pneumatic component is arranged on the front surface of the second box body, the scribing component is arranged on the front surface of the second box body and is positioned above the suction nozzle, one end of a cleaning pipeline is connected with the suction nozzle, and the other end of the cleaning pipeline is connected with the feeding port;
the control unit is electrically connected with the induction piece and the scribing component and is used for judging the induction result of the induction piece and controlling the pneumatic component to emit sponge bullets according to the judgment result.
2. The sponge bullet machine with detecting and marking function as claimed in claim 1, wherein the sensing member comprises an infrared sensor, the infrared sensor is arranged on the inner side wall of the discharging end of the discharging hopper, and the infrared sensor is electrically connected with the control unit.
3. The sponge bullet machine with detection and scribing functions according to claim 2, wherein a mounting seat is arranged on the inner wall of the blanking hopper, a placement position is formed between the mounting seat and the inner wall of the blanking hopper, the infrared sensor is installed in the placement position, and an opening for extending the sensing light of the infrared sensor is formed in the mounting seat.
4. The sponge bullet machine with detection and scribing functions according to claim 1, further comprising two supporting plates which are arranged in the accommodating cavity at intervals, wherein the supporting plates are arranged below the discharging hopper, the supporting plates are arranged along a first direction, two outer sides of a discharging end of the discharging hopper are provided with folded edges which extend outwards, and the folded edges are fixedly connected with the supporting plates.
5. The sponge bullet machine with detection and scribing functions according to claim 1, wherein one side of the blanking hopper is abutted against the side wall of the box body, and the other side of the blanking hopper is connected with a baffle plate which is obliquely arranged and connected with the side edge of the box body.
6. The sponge bullet machine with detection and scribing functions according to claim 1, wherein the scribing assembly comprises a mounting frame, a power source, a scribing pen and a fixing unit, the mounting frame is connected to the front surface of the second box body, the power source is mounted on the mounting frame, the fixing unit is mounted at the power output end of the power source, and the scribing pen is fixedly and detachably connected to the fixing unit;
wherein, under the condition that the power source drives the fixed unit to reciprocate, the scribing pen moves towards or away from the cleaning pipeline along with the movement of the fixed unit.
7. The sponge bullet machine with detecting and scoring function as in claim 6, wherein the power source comprises a cylinder, and the fixing unit is connected with a piston rod of the cylinder.
8. The sponge bullet machine with detection and scribing functions according to claim 7, wherein the fixing unit comprises a fixing plate and at least one clamp, the fixing plate is connected with a piston rod of the cylinder, the clamp is arranged on the surface of the fixing plate facing the second box body, and a clamping opening for clamping the scribing pen is formed in the clamp.
9. The sponge bullet machine with detecting and marking function according to claim 1, wherein the side face of the first box body is openably provided with a box door for covering the accommodating cavity;
and/or, the bottom four corners of the first box body and the second box body are respectively provided with movable wheels.
10. The sponge bullet machine with detection and scribing function as claimed in claim 9, wherein the moving wheel comprises a wheel frame and a wheel, the wheel frame is fixed on the lower surface of the first box body or the second box body, a mounting opening is formed in the wheel frame, and the wheel is rotatably mounted in the mounting opening.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320660400.XU CN219805083U (en) | 2023-03-30 | 2023-03-30 | Sponge bullet machine with detect and marking function |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320660400.XU CN219805083U (en) | 2023-03-30 | 2023-03-30 | Sponge bullet machine with detect and marking function |
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Publication Number | Publication Date |
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CN219805083U true CN219805083U (en) | 2023-10-10 |
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ID=88213821
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Application Number | Title | Priority Date | Filing Date |
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CN202320660400.XU Active CN219805083U (en) | 2023-03-30 | 2023-03-30 | Sponge bullet machine with detect and marking function |
Country Status (1)
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CN (1) | CN219805083U (en) |
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2023
- 2023-03-30 CN CN202320660400.XU patent/CN219805083U/en active Active
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