CN219800549U - Copper clad steel wire cladding welding production line - Google Patents
Copper clad steel wire cladding welding production line Download PDFInfo
- Publication number
- CN219800549U CN219800549U CN202320510308.5U CN202320510308U CN219800549U CN 219800549 U CN219800549 U CN 219800549U CN 202320510308 U CN202320510308 U CN 202320510308U CN 219800549 U CN219800549 U CN 219800549U
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- Prior art keywords
- copper
- wheel
- steel wire
- copper strips
- seat
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 203
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 191
- 239000010949 copper Substances 0.000 title claims abstract description 191
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 77
- 239000010959 steel Substances 0.000 title claims abstract description 77
- 238000003466 welding Methods 0.000 title claims abstract description 54
- 238000005253 cladding Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 18
- 239000010937 tungsten Substances 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 45
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 239000007789 gas Substances 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 5
- 238000009713 electroplating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 210000003734 kidney Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Abstract
The utility model provides a copper clad steel wire cladding welding production line, includes the side support plate, side support plate one side is provided with unwrapping wire reel and copper strips reel, the side support plate opposite side is provided with the receipts line reel, be provided with pressfitting subassembly, cladding subassembly and welding subassembly between unwrapping wire reel and the receipts line reel, pressfitting subassembly includes pinch roller and pinch roller down, cladding subassembly includes copper strips predeformation seat, copper strips deformation wheel, copper strips pressfitting wheel and copper wire pressfitting seat, copper strips predeformation seat internal processing has the pre-bending mouth, copper strips deformation wheel is located the copper wire both sides, copper strips pressfitting wheel is located the steel wire top, is close to in copper strips deformation wheel side, copper wire pressfitting seat is located the downside on the steel wire, and copper wire pressfitting seat bottom is provided with the nip, welding subassembly is including welding tungsten electrode, welding tungsten electrode orientation copper strips surface binding off department. Because inside pressfitting subassembly, cladding subassembly and the welding subassembly of production line are convenient for adjust, are applicable to the copper clad steel wire of different wire footpaths and produce.
Description
Technical Field
The utility model relates to the technical field of copper clad steel wire processing, in particular to a copper clad steel wire cladding welding production line.
Background
The copper clad steel wire has good conductivity, and compared with a pure copper wire, the copper clad steel wire has lower price, and the copper can be coated on the surface of the steel wire by an electroplating method, but the electroplating method has two defects, namely, the processing efficiency is low, and the electroplating solution after production is difficult to treat as waste water and is easy to pollute the environment, so that the copper clad steel wire can be produced and manufactured by cladding welding.
At present, a copper clad steel wire cladding welding production line is characterized in that steel wires and copper strips are pulled by a multistage vertical forming roller and a horizontal roller, forming surfaces are arranged inside the vertical forming roller and the horizontal roller, the curvature of each forming surface is changed step by step, the steel wires and the copper strips pass through the forming surfaces, the copper strips are clad on the steel wires after being changed in curvature, and finally are welded and fixed on the steel wires, and as the forming surfaces are fixed, different copper clad steel wire cladding welding production lines are required to be adopted when copper clad steel wires with different wire diameters are processed.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a copper clad steel wire cladding welding production line aiming at the defects of the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a copper clad steel wire cladding welding production line, includes the side support plate, and side support plate one side is provided with the unwrapping wire reel, is provided with the copper strips reel below the unwrapping wire reel, the side support plate opposite side is provided with the receipts line reel, be provided with pressfitting subassembly, cladding subassembly and welding subassembly between unwrapping wire reel and the receipts line reel, pressfitting subassembly includes pinch roller and pinch roller down, and the copper strips between pinch roller and the last pinch roller pressfitting laminate with the copper wire, cladding subassembly includes copper strips predeformation seat, copper strips deformation wheel, copper strips pressfitting wheel and copper strips pressfitting seat, copper strips predeformation seat internal processing has the pre-bending mouth, copper strips deformation wheel is located the copper strips both sides, closes up copper strips with copper strips outside pre-bending gradually, copper strips pressfitting wheel is located the steel wire top, and is close up in copper strips deformation wheel side, closes up copper strips department pressfitting on the copper strips, the copper strips pressfitting seat is provided with the pressfitting mouth down, pressfitting mouth keeps the copper strips cladding in the copper strips outside, the welding subassembly includes the welding tungsten electrode housing, tungsten electrode housing orientation surface mount, copper strips are provided with the housing outside the connector, and is gone into the connector by the copper strips side.
Further, the upper pressing wheel is rotationally connected to the side supporting plate, the lower pressing wheel is located right below the upper pressing wheel, a first cylinder is installed on the side supporting plate, the lower pressing wheel is connected to the movable end of the first cylinder, and the first cylinder pushes the lower pressing wheel to press the copper strips and the steel wires with the upper pressing wheel.
Further, the copper strip predeformation seat bottom is provided with the connecting seat, and the connecting seat is installed on the side support board, be provided with the line mouth in the middle of the copper strip predeformation seat, it has the otic placode to cross line mouth upper end both sides processing, forms the preflex mouth between otic placode and the line mouth lateral wall to cross, and copper strip both sides limit is through the preflex mouth in advance.
Further, the copper strip deformation wheel comprises a first copper strip deformation wheel and a second copper strip deformation wheel, the first copper strip deformation wheel and the second copper strip deformation wheel are arranged on two sides of a steel wire side by side, and the outer diameter of the second copper strip deformation wheel is larger than that of the first copper strip deformation wheel, so that the copper strip on the steel wire is gradually closed.
Further, be connected with the backup pad on the side support plate, the symmetry is provided with guide rail assembly in the backup pad, be provided with two sets of sliders on the guide rail assembly, install first sliding plate and second sliding plate on two sets of sliders respectively, first sliding plate and second sliding plate are located the steel wire both sides and slide, first copper strips warp wheel and second copper strips and warp the wheel and rotate respectively and connect on first sliding plate and second sliding plate, first sliding plate and second sliding plate bottom are provided with the lead screw, and first sliding plate and second sliding plate bottom processing respectively have positive silk and negative silk, adjust the position between first sliding plate and the second sliding plate through the lead screw.
Further, a second air cylinder is arranged on the side support plate, and the copper strip pressing wheel is connected to the movable end of the second air cylinder.
Further, be provided with supporting wheel and first lower supporting wheel between copper strips predeformation seat and the copper strips wheel that warp, copper strips pressfitting wheel below is provided with the second lower supporting wheel, install third cylinder and fourth cylinder on the side support board respectively, first lower supporting wheel connects the expansion end at the third cylinder, and the second lower supporting wheel is connected the expansion end at the fourth cylinder.
Further, install the fifth cylinder on the side support board, the activity end at the fifth cylinder is connected to the copper wire pressfitting seat, and the pressfitting mouth of copper wire pressfitting seat bottom is the arc pressfitting mouth.
Further, a sixth air cylinder is arranged on the side support plate, the movable end of the sixth air cylinder is connected with a welding tungsten electrode connecting seat, and the welding tungsten electrode is connected to the welding tungsten electrode connecting seat.
Compared with the prior art, the copper clad steel wire cladding welding production line has the advantages that the internal pressing assembly, the cladding assembly and the welding assembly are convenient to adjust, and the copper clad steel wire cladding welding production line is suitable for production of copper clad steel wires with different wire diameters.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the threading structure of the copper strip pre-deformation seat of the utility model;
fig. 3 is a schematic view of the structure of the extruded copper strip of the first copper strip deforming wheel of the present utility model;
fig. 4 is a schematic view of the structure of a second copper strip deforming wheel extrusion copper strip of the present utility model;
fig. 5 is a schematic view of the structure of the copper belt press-fit wheel press-fit copper belt of the utility model;
fig. 6 is a schematic view of the structure of the copper strip pressed by the steel wire pressing seat of the present utility model;
the copper strip welding device comprises a side support plate, a base, a side support plate, a base, a pay-off reel, a copper strip reel, a 5, a take-up reel, a 6, an upper pressing wheel, a 7, a lower pressing wheel, a 8, a first air cylinder, a 9, a support connecting rod, a 10, a copper strip pre-deformation seat, a 11, a copper strip pressing wheel, a 12, a steel wire pressing seat, a 13, a steel wire pressing seat, a 14, a connecting seat, a 15, an ear plate, a 16, a pre-bending opening, a 17, a first copper strip deformation wheel, a 18, a second copper strip deformation wheel, a 19, a support plate, a 20, a guide rail assembly, a 21, a first sliding plate, a 22, a second sliding plate, a 23, a screw rod, a 24, a second air cylinder, a 25, an extension rod, a 26, an upper supporting wheel, a 27, a first lower supporting wheel, a 28, a second lower supporting wheel, a 29, a third air cylinder, a 30, a fourth air cylinder, a 31, a pressing opening, a 32, a fifth air cylinder, a 33, a welding electrode, a 34, a sixth air cylinder, a 35, a tungsten electrode connecting seat, a 36, a housing, a 37 and a joint.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below.
As shown in fig. 1 to 6, a copper clad steel wire cladding welding production line comprises a side support plate 1, wherein two bases 2 are connected to two sides of the bottom of the side support plate 1 and used for fixing the side support plate 1, a paying-off reel 3 is arranged on one side of the side support plate 1, a steel wire is wound on the paying-off reel 3, a copper strip reel 4 is arranged below the paying-off reel 3, a copper strip is wound on the copper strip reel 4, a wire winding reel 5 is arranged on the other side of the side support plate 1, and the wire winding reel 5 is used for winding the welded copper clad steel wire.
Be provided with pressfitting subassembly, cladding subassembly and welding set spare between unwrapping wire reel 3 and the take-up reel 4, wherein, pressfitting subassembly includes pinch roller 6 and pinch roller 7 down, goes up pinch roller 6 and rotates through the shaft and connect on side support plate 1, and pinch roller 7 is located the pinch roller 6 under down, install first cylinder 8 on the side support plate 1, pinch roller 7 connects the expansion end at first cylinder 8 down, and first cylinder 8 promotes pinch roller 7 and last pinch roller 6 pressfitting copper strips and copper wire in this embodiment, is provided with two on pinch roller 6 on the side support plate 1, and the pinch roller 7 of going up pinch roller 6 below rotates to connect on support connecting rod 9, and support connecting rod 9 is installed on the expansion end of first cylinder 8.
The cladding subassembly includes copper strips predeformation seat 10, copper strips deformation wheel, copper strips pressfitting wheel 12 and copper wire pressfitting seat 13, copper strips predeformation seat 10 internal processing has the preflex mouth, makes the copper strips produce predeformation, wherein, copper strips predeformation seat 10 bottom is provided with detachable connecting seat 14, connecting seat 14 installs on side support plate 1, processing has the installation kidney slot on the connecting seat 14, installs the kidney slot and adjusts copper strips predeformation seat 10 upper and lower position, be provided with the line mouth in the middle of the copper strips predeformation seat 10, copper wire and copper strips pass from the line mouth, and copper strips pass according to the copper covered steel wire of different line footpaths during production, can change copper strips predeformation seat 10 at any time, it has otic placode 15 to cross line mouth upper end both sides processing, forms forebending mouth 16 between otic placode 15 and the line mouth lateral wall, and copper strips both sides limit are through preflex into "U" with the copper strips.
The copper strip deforming wheel is positioned at two sides of the steel wire, the copper strip pre-bending outside the steel wire is gradually closed, in the embodiment, the copper strip deforming wheel comprises a first copper strip deforming wheel 17 and a second copper strip deforming wheel 18, the first copper strip deforming wheel 17 and the second copper strip deforming wheel 18 are arranged at two sides of the steel wire side by side, the outer diameter of the second copper strip deforming wheel 18 is larger than that of the first copper strip deforming wheel 17, the copper strip on the steel wire is gradually closed, wherein the side support plate 1 is connected with a support plate 19, guide rail assemblies 20 are symmetrically arranged on the support plate 19, two groups of sliding blocks are arranged on the guide rail assemblies 20, a first sliding plate 21 and a second sliding plate 22 are respectively arranged on the two groups of sliding blocks, the first sliding plate 21 and the second sliding plate 22 are positioned at two sides of the steel wire for sliding, the first sliding plate 21 and the second sliding plate 22 are respectively connected with a shaft, the first copper strip deformation wheel 17 and the second copper strip deformation wheel 17 are respectively connected to the shafts of the first sliding plate 21 and the second sliding plate 22 in a rotating mode through bearings, a screw rod 23 is arranged at the bottoms of the first sliding plate 21 and the second sliding plate 22, a screw rod seat I and a screw rod seat II are connected to the bottoms of the first sliding plate 21 and the second sliding plate 22, the screw rod 23 penetrates through the screw rod seat I and the screw rod seat II, positive wires and negative wires are respectively processed in the screw rod seat I and the screw rod seat II, the positions between the first sliding plate 21 and the second sliding plate 22 are adjusted through screwing the screw rod 23, and then the distance between the two first copper strip deformation wheels 17 and the distance between the two second copper strip deformation wheels 18 are controlled, so that the copper strip deformation wheel is suitable for processing copper clad steel wires with different wire diameters.
The copper strip pressing wheel 11 is located above the steel wire and abuts against the side face of the second copper strip deformation wheel 18, the copper strip closing-in position is pressed on the steel wire through the copper strip pressing wheel 11, the second air cylinder 24 is installed on the side support plate 1, the movable end of the second air cylinder 24 is connected with the extension rod 25, and the copper strip pressing wheel 11 is connected to the end portion of the extension rod 25 through wheel shaft rotation.
An upper supporting wheel 26 and a first lower supporting wheel 27 are arranged between the copper strip pre-deformation seat 10 and the first copper strip deformation wheel 17, a second lower supporting wheel 28 is arranged below the copper strip pressing wheel 17, wherein the upper supporting wheel 26 is arranged on the side support plate 1 through a supporting bar, an adjusting waist groove is arranged on the supporting bar to adjust the position of the upper supporting wheel 26, a third air cylinder 29 and a fourth air cylinder 30 are respectively arranged on the side support plate 1, the first lower supporting wheel 27 is connected to the movable end of the third air cylinder 29, the first lower supporting wheel 27 and the upper supporting wheel 26 play a role of supporting a copper strip, meanwhile, the upper supporting wheel 26 can prop open a pre-deformation opening of the copper strip, the copper strip at the front end is prevented from being twisted due to stress extruded by the rear copper strip deformation wheel, the second lower supporting wheel 28 is connected to the movable end of the fourth air cylinder 30, and the second lower supporting wheel 28 plays a role of supporting the copper strip pressing wheel 17.
The steel wire pressing seat 13 is located on the upper side and the lower side of the steel wire, a pressing opening 31 is formed in the bottom of the steel wire pressing seat 13, the pressing opening is an arc-shaped pressing opening, copper strips are covered on the outer side of the steel wire through the pressing opening, in the embodiment, three groups of fifth air cylinders 32 are mounted on the side support plate 1, the steel wire pressing seat 13 is mounted at the movable end of each fifth air cylinder 32, and the positions of the steel wire pressing seat 13 are controlled by the fifth air cylinders 32, so that the steel wire pressing seat is suitable for copper-clad steel wires with different wire diameters.
The welding assembly comprises a welding tungsten electrode 33, the welding tungsten electrode 33 faces to the copper strip closing-in position on the surface of the steel wire, a sixth air cylinder 34 is installed on the side support plate 1, the movable end of the sixth air cylinder 34 is connected with a welding tungsten electrode connecting seat 35, a clamping opening is machined in the welding tungsten electrode connecting seat 35, and the welding tungsten electrode 33 is connected to the clamping opening of the welding tungsten electrode connecting seat 35.
The welding assembly is provided with a housing 36 on the outer side, the housing 36 is arranged on the side support plate 1, a joint 37 is arranged on the housing 36, argon is introduced into the housing 36 through the joint 37, and oxidation in the welding process is prevented.
When the copper clad steel wire cladding welding production line works, a steel wire and a copper strip pass through the upper pressing wheel and the lower pressing wheel, the copper strip is pre-deformed into a U shape by the copper strip pre-deformation seat, then the copper strip is extruded by the first copper strip deformation wheel and the second copper strip deformation wheel to gradually close, the copper strip is pressed by the copper strip pressing wheel to close and fit with the steel wire, the copper strip is kept to be fit with the steel wire by the steel wire pressing seat, then the copper clad steel wire processing is completed through welding, and the copper clad steel wire processing is completed through drawing, heat treatment and light drawing in the follow-up.
The utility model is not limited to the embodiments described, but a person skilled in the art may make modifications or changes without departing from the spirit of the utility model, i.e. the scope of the disclosure, and the scope of the utility model is defined by the claims.
Claims (9)
1. The utility model provides a copper clad steel wire cladding welding production line which characterized in that: including the side support plate, side support plate one side is provided with the unwrapping wire reel, is provided with the copper strips reel below the unwrapping wire reel, the side support plate opposite side is provided with the receipts reel, be provided with compression fittings, cladding subassembly and welding set spare between unwrapping wire reel and the receipts reel, compression fittings includes pinch roller and pinch roller down, and the copper strips between pinch roller and the last pinch roller pressfitting laminate with the copper wire, cladding subassembly includes copper strips predeformation seat, copper strips deformation wheel, copper strips pressfitting wheel and copper strips pressfitting seat, processing has the preflex mouth in the copper strips predeformation seat, copper strips deformation wheel is located the copper strips both sides, closes up the copper strips of copper strips outside preflex gradually, copper strips pressfitting wheel is located the steel wire top, and hugs closely in copper strips deformation wheel side, closes up the department on the copper strips, copper strips pressfitting seat is located the steel strips upside, and is provided with the nip mouth down, and the pressfitting mouth keeps the copper strips cladding in the copper strips outside, the welding set spare includes the welding tungsten electrode, and the welding electrode orientation copper strips surface copper strips closes up department, the support plate outside is provided with the argon gas to the cover shell, is gone into the joint by setting up to the joint.
2. The copper clad steel wire cladding welding production line according to claim 1, wherein: the upper pressing wheel is rotationally connected to the side supporting plate, the lower pressing wheel is located right below the upper pressing wheel, a first air cylinder is mounted on the side supporting plate, the lower pressing wheel is connected to the movable end of the first air cylinder, and the first air cylinder pushes the lower pressing wheel to press the copper strips and the steel wires with the upper pressing wheel.
3. The copper clad steel wire cladding welding production line according to claim 1, wherein: the copper strip is provided with the connecting seat in advance to warp the seat bottom, and the connecting seat is installed on the side support board, be provided with the line mouth in the middle of the copper strip is warp seat in advance, and line mouth upper end both sides processing has the otic placode, forms the preflex mouth between otic placode and the line mouth lateral wall that crosses, and copper strip both sides limit is through the preflex mouth in advance.
4. The copper clad steel wire cladding welding production line according to claim 1, wherein: the copper strip deformation wheel comprises a first copper strip deformation wheel and a second copper strip deformation wheel, wherein the first copper strip deformation wheel and the second copper strip deformation wheel are arranged on two sides of a steel wire side by side, and the outer diameter of the second copper strip deformation wheel is larger than that of the first copper strip deformation wheel, so that the copper strip on the steel wire is gradually closed.
5. The copper clad steel wire cladding welding production line according to claim 4, wherein: the support plate is connected to the side support plate, guide rail assemblies are symmetrically arranged on the support plate, two groups of sliding blocks are arranged on the guide rail assemblies, a first sliding plate and a second sliding plate are respectively arranged on the two groups of sliding blocks, the first sliding plate and the second sliding plate are located on two sides of a steel wire and slide, a first copper strip deformation wheel and a second copper strip deformation wheel are respectively connected to the first sliding plate and the second sliding plate in a rotating mode, a screw rod is arranged at the bottoms of the first sliding plate and the second sliding plate, positive wires and negative wires are respectively machined at the bottoms of the first sliding plate and the second sliding plate, and the positions between the first sliding plate and the second sliding plate are adjusted through the screw rod.
6. The copper clad steel wire cladding welding production line according to claim 1, wherein: and a second air cylinder is arranged on the side support plate, and the copper strip pressing wheel is connected to the movable end of the second air cylinder.
7. The copper clad steel wire cladding welding production line according to claim 1, wherein: an upper supporting wheel and a first lower supporting wheel are arranged between the copper strip pre-deformation seat and the copper strip deformation wheel, a second lower supporting wheel is arranged below the copper strip pressing wheel, a third cylinder and a fourth cylinder are respectively arranged on the side support plate, the first lower supporting wheel is connected with the movable end of the third cylinder, and the second lower supporting wheel is connected with the movable end of the fourth cylinder.
8. The copper clad steel wire cladding welding production line according to claim 1, wherein: and a fifth air cylinder is arranged on the side support plate, the steel wire pressing seat is connected to the movable end of the fifth air cylinder, and the pressing opening at the bottom of the steel wire pressing seat is an arc-shaped pressing opening.
9. The copper clad steel wire cladding welding production line according to claim 1, wherein: and a sixth air cylinder is arranged on the side support plate, the movable end of the sixth air cylinder is connected with a welding tungsten electrode connecting seat, and the welding tungsten electrode is connected to the welding tungsten electrode connecting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320510308.5U CN219800549U (en) | 2023-03-16 | 2023-03-16 | Copper clad steel wire cladding welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320510308.5U CN219800549U (en) | 2023-03-16 | 2023-03-16 | Copper clad steel wire cladding welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219800549U true CN219800549U (en) | 2023-10-03 |
Family
ID=88176191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320510308.5U Active CN219800549U (en) | 2023-03-16 | 2023-03-16 | Copper clad steel wire cladding welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219800549U (en) |
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2023
- 2023-03-16 CN CN202320510308.5U patent/CN219800549U/en active Active
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