CN219793533U - Epoxy asphalt modularized adding and quick mixing system - Google Patents

Epoxy asphalt modularized adding and quick mixing system Download PDF

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Publication number
CN219793533U
CN219793533U CN202320813208.XU CN202320813208U CN219793533U CN 219793533 U CN219793533 U CN 219793533U CN 202320813208 U CN202320813208 U CN 202320813208U CN 219793533 U CN219793533 U CN 219793533U
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China
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component
asphalt
storage tank
conveying pipe
module
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CN202320813208.XU
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Inventor
李款
陈李峰
潘友强
张健
吕浩
赵世杰
郁嘉栋
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Zhonglu Jiaoke Technology Co ltd
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Zhonglu Jiaoke Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

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Abstract

The utility model relates to the technical field of road construction, in particular to an epoxy asphalt modularized adding and rapid mixing system, which comprises the following components: the storage module comprises an A-component storage tank, a B-component storage tank and an asphalt storage tank; the metering and conveying module comprises a pump body, an A component conveying pipe, a B component conveying pipe and an asphalt conveying pipe; the mixing module comprises a primary static mixing module, a secondary static mixing module and a communicating pipe; and the monitoring module is used for monitoring the working states of the storage module, the mixing module and the metering and conveying module in real time. The first-stage static mixing module and the second-stage static mixing module are adopted to respectively mix and form the epoxy resin and the epoxy asphalt, so that the problems of uneven mixing and uneven distribution on the aggregate surface of the epoxy asphalt are effectively solved, and meanwhile, the A-component storage tank and the B-component storage tank are obliquely arranged to ensure that feed liquid can be continuously and fully led out, so that the proportion of each component of the epoxy resin can meet the set requirement, and the road performance of the epoxy asphalt mixture is ensured.

Description

Epoxy asphalt modularized adding and quick mixing system
Technical Field
The utility model relates to the technical field of road construction, in particular to a modular addition rapid mixing system for epoxy asphalt.
Background
The epoxy resin asphalt is used as a novel road material, is a mixture obtained by complex chemical modification of an epoxy resin main agent, a curing agent and matrix asphalt, is in a dispersed phase after being mixed, and is subjected to chemical reaction and cross-linking to form a uniform, compact and stable three-dimensional reticular cross-linked structure, and has the characteristics of high strength, good toughness, excellent fatigue resistance, skid resistance, high-temperature stability, corrosion resistance, super-strong adhesive property and the like, and the road performance is much better than that of a common asphalt mixture.
The curing reaction of the epoxy asphalt runs through the whole construction process, including stages such as mixing, transportation, paving, rolling and curing of the mixture, in the related technology, in order to realize the production of the epoxy asphalt mixture, the epoxy resin material and the asphalt material with proper proportions are required to be manually weighed, and are respectively and independently added, and the epoxy resin material and the asphalt material are formed after being stirred by a hand-held stirrer.
The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is known to a person skilled in the art.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the modular addition rapid mixing system for the epoxy asphalt is provided, and automatic metering and full mixing of the epoxy resin asphalt raw materials are realized.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: an epoxy asphalt modular add-on rapid mixing system comprising:
the storage module comprises an A-component storage tank, a B-component storage tank and an asphalt storage tank;
the metering and conveying module comprises a pump body, an A component conveying pipe, a B component conveying pipe and an asphalt conveying pipe, wherein the pump body is respectively arranged on pipelines of the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe and is used for conveying quantitative epoxy resin A component, epoxy resin B component and asphalt respectively;
the mixing module comprises a primary static mixing module, a secondary static mixing module and a communicating pipe, wherein the discharge end of the primary static mixing module is connected with the feed end of the secondary static mixing module through the communicating pipe, the feed end of the primary static mixing module is communicated with the A component conveying pipe and the B component conveying pipe and is used for receiving and uniformly mixing an epoxy resin A component and an epoxy resin B component to form epoxy resin, and the feed end of the secondary static mixing module is also communicated with the asphalt conveying pipe and is used for receiving and uniformly mixing the epoxy resin and asphalt to form epoxy asphalt;
the monitoring module is used for monitoring the working states of the storage module, the mixing module and the metering and conveying module in real time;
the storage tank for the A component and the storage tank for the B component are respectively arranged towards one side where the conveying pipe for the A component and the conveying pipe for the B component are located in an inclined mode, the bottoms of the storage tank for the A component and the storage tank for the B component are provided with bases, one sides of the bases are provided with cushion bars, the cushion bars are arranged on one sides, deviating from the conveying pipe for the A component and the conveying pipe for the B component, of the storage tank for the A component and one sides, at the bottoms of the storage tanks for the B component, of the cushion bars are tightly pressed.
Further, the pump body is a digital metering pump.
Further, the digital metering pump controls the mass ratio of the epoxy resin A component, the epoxy resin B component and the asphalt to be 1: 0.5-1: 1.5 to 8.0.
Further, an inner coil is arranged in the A-component storage tank, the B-component storage tank and the asphalt storage tank, and the inner coil heats the epoxy resin A-component, the B-component and the asphalt.
Further, the A component storage tanks and the B component storage tanks are provided in plurality, and the adjacent A component storage tanks and the adjacent B component storage tanks are communicated through connecting pipes.
Further, the base is a plurality of layers of steps which are detachably arranged, each step is provided with the pad bar, the A component storage tank or the B component storage tank is respectively fixed on a single-layer step surface, and one side of the A component storage tank or the B component storage tank is tightly pressed on the pad bar.
Further, output of second grade static mixing module is provided with output tube, atomizer and mix the jar, output tube connection second grade static mixing module's output with atomizer, atomizer is located mix the feeding position of jar, mix and be provided with in the jar and gather materials, epoxy asphalt passes through the output tube by atomizer sprays in the aggregate of mixing in the jar.
Further, the monitoring module comprises an on-line monitor and a wireless signal controller, wherein the wireless signal controller is arranged on the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe and is close to the pump body, and the wireless signal controller collects flow data of each pump body and transmits the flow data to the on-line monitor for checking.
Further, the temperature control module comprises a temperature sensor arranged on the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe, and the monitoring module monitors conveying temperatures of the epoxy resin A component, the epoxy resin B component and asphalt in real time through the temperature sensor.
Further, circulating pipes are respectively arranged on the pipe walls of the component A conveying pipe, the component B conveying pipe and the asphalt conveying pipe, and are respectively communicated with the component A storage tank, the component B storage tank and the asphalt storage tank.
The beneficial effects of the utility model are as follows: according to the utility model, through arranging the storage module, the metering and conveying module, the mixing module and the monitoring module, the automatic feeding and stirring processes of the epoxy asphalt can be realized, the first-stage static mixing module and the second-stage static mixing module are adopted for respectively mixing to form the epoxy resin and the epoxy asphalt, the problems of uneven mixing and uneven distribution on the surface of aggregate of the epoxy asphalt are effectively solved, meanwhile, the A-component storage tank and the B-component storage tank are obliquely arranged, the material liquid can be fully and continuously led out, the proportion of each component of the epoxy resin can be ensured to meet the set requirements, and the quality and the road performance of the obtained epoxy asphalt mixture are ensured.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a schematic diagram of a modular addition rapid mixing system for epoxy asphalt in accordance with an embodiment of the present utility model;
FIG. 2 is a schematic diagram illustrating the operation of a modular addition rapid mixing system for epoxy asphalt in accordance with an embodiment of the present utility model;
FIG. 3 is a schematic view of the surface state of the epoxy resin, asphalt and aggregate directly mixed with the aggregate in an embodiment of the present utility model;
FIG. 4 is a schematic representation of the surface condition of an epoxy resin and bitumen mixed first and then with aggregate in an embodiment of the present utility model.
Reference numerals: 01. aggregate; 02. an epoxy resin; 03. asphalt; 04. epoxy asphalt; 1. a component A storage tank; 2. a B component storage tank; 3. an asphalt storage tank; 4. a pump body; 5. a component A conveying pipe; 6. a component B conveying pipe; 7. an asphalt delivery pipe; 8. a primary static mixing module; 9. a secondary static mixing module; 10. a communicating pipe; 11. a base; 12. a cushion rod; 13. an inner coil; 14. a connecting pipe; 15. an output pipe; 16. an atomizing nozzle; 17. a mixing cylinder; 18. an on-line monitor; 19. a wireless signal controller; 20. a temperature sensor; 21. a circulation pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The epoxy asphalt modular addition rapid mixing system as shown in fig. 1 to 4 comprises:
the storage module comprises an A-component storage tank 1, a B-component storage tank 2 and an asphalt storage tank 3;
the metering and conveying module comprises a pump body 4, an A-component conveying pipe 5, a B-component conveying pipe 6 and an asphalt storage tank 7, wherein the pump body 4 is respectively arranged on the pipelines of the A-component conveying pipe 5, the B-component conveying pipe 6 and the asphalt storage tank 7 and is used for conveying quantitative epoxy resin A-component, epoxy resin B-component and asphalt 03 respectively;
the mixing module comprises a primary static mixing module 8, a secondary static mixing module 9 and a communicating pipe 10, wherein the discharge end of the primary static mixing module 8 and the feed end of the secondary static mixing module 9 are connected through the communicating pipe 10, the feed end of the primary static mixing module 8 is communicated with the A component conveying pipe 5 and the B component conveying pipe 6 and is used for receiving and uniformly mixing an epoxy resin A component and an epoxy resin B component to form epoxy resin 02, the feed end of the secondary static mixing module 9 is also communicated with the asphalt storage tank 7 and is used for receiving and uniformly mixing the epoxy resin 02 and asphalt 03 to form epoxy asphalt 04;
the monitoring module is used for monitoring the working states of the storage module, the mixing module and the metering and conveying module in real time;
wherein, the A component storage tank 1 and the B component storage tank 2 incline towards one side that A component conveyer pipe 5 and B component conveyer pipe 6 are located respectively, and A component storage tank 1 and B component storage tank 2 bottom is provided with base 11, and one side of base 11 is provided with fills up excellent 12, fills up excellent 12 and is located one side setting that deviates from A component conveyer pipe 5 and B component conveyer pipe 6, and A component storage tank 1 and B component storage tank 2 bottom one side compresses tightly on filling up excellent 12.
According to the utility model, through the arrangement of the storage module, the metering and conveying module, the mixing module and the monitoring module, the automatic feeding and stirring process can be realized, the primary static mixing module 8 and the secondary static mixing module 9 are respectively mixed to form the epoxy resin 02 and the epoxy asphalt 04, the problem of uneven mixing is effectively solved, and meanwhile, the A component storage tank 1 and the B component storage tank 2 are obliquely arranged, so that the material liquid can be fully led out, the raw material proportion can be ensured to meet the set requirement, and the road performance of the obtained epoxy asphalt 04 mixture is ensured.
On the other hand, the cushion bar 12 has an anti-slip effect on each storage tank, so that each storage tank can be stably arranged on the base 11; the primary static mixing module 8 can be used for premixing the component A and the component B of the epoxy resin, and the secondary static mixing module 9 can be used for premixing the component 02 and the resin, so that the problem of uneven mixing between the component A and the component B in the process of forming the epoxy asphalt 04 resin is effectively solved, and the stability of quality is improved.
On the basis of the embodiment, the pump body 4 is a digital metering pump, and the digital metering pump can automatically meter the addition amount of each component and rapidly pump each component out of the corresponding storage tank, so that the interference of human factors is reduced, and the system is accurate and reliable; in order to ensure the quality of the obtained epoxy resin 02 and epoxy asphalt 04, the digital metering pump controls the mass ratio of the epoxy resin A component to the epoxy resin B component to the asphalt 03 to be 1: 0.5-1: 1.5 to 8.0.
On the basis of the embodiment, the inner coil 13 is arranged in the component A storage tank 1, the component B storage tank 2 and the asphalt storage tank 3, the inner coil 13 heats the epoxy resin component A, the epoxy resin component B and the asphalt 03, and in the embodiment, the heating temperature of the epoxy resin component A and the epoxy resin component B ranges from 20 ℃ to 60 ℃ and the heating temperature of the asphalt 03 ranges from 20 ℃ to 200 ℃ so as to ensure that the raw materials are in a flowing state in the storage tank.
On the basis of the above embodiment, the a-component storage tank 1 and the B-component storage tank 2 are provided in plurality, and the adjacent a-component storage tank 1 and the adjacent B-component storage tank 2 are communicated with each other through the connecting pipe 14; when the demand of the epoxy resin 02 is large, in order to avoid frequent replacement and feeding when each component is used up, a plurality of adjacent A-component storage tanks 1 or B-component storage tanks 2 are connected together through connecting pipes 14 to form a continuous storage tank structure, and then the continuous storage tank structure is assembled and connected with a metering and conveying module, so that the continuity of construction is ensured.
On the basis of the embodiment, the base 11 is a plurality of steps which are detachably arranged, each step is provided with a pad 12, the A component storage tank 1 or the B component storage tank 2 is respectively fixed on a single-layer step surface, one side of each step is tightly pressed on the pad 12, the adjustable range of each step is 1-5 steps for facilitating the installation of each storage tank, the amount of epoxy resin 02 is 10 t-100 t, and when a plurality of continuous component storage tanks are required to be arranged, the steps can be assembled into a whole, and the steps can be removed in an unnecessary manner, so that the method is simple and convenient.
On the basis of the embodiment, the output end of the secondary static mixing module 9 is provided with the output pipe 15, the atomizing nozzle 16 and the mixing cylinder 17, the output pipe 15 is connected with the output end of the secondary static mixing module 9 and the atomizing nozzle 16, the atomizing nozzle 16 is positioned at the feeding position of the mixing cylinder 17, the mixing cylinder 17 is internally provided with aggregate 01, epoxy asphalt 04 is sprayed into the aggregate 01 in the mixing cylinder 17 through the atomizing nozzle 16 by the output pipe 15, and the epoxy asphalt 04 after static mixing is uniformly sprayed into the aggregate 01 in the form of atomized liquid beads through the output pipe 15 and the atomizing nozzle 16, so that the uniformity of the epoxy asphalt 04 mixture is facilitated, and the phenomenon of uneven mixing of components of the epoxy resin 02 or uneven mixing of the epoxy resin 02 and the asphalt 03 in the figure is avoided.
On the basis of the embodiment, the monitoring module comprises an on-line monitor 18 and a wireless signal controller 19, wherein the wireless signal controller 19 is arranged on the position, close to the pump body 4, of the A component conveying pipe 5, the B component conveying pipe 6 and the asphalt storage tank 7, and the wireless signal controller 19 collects flow data of each pump body 4 and transmits the flow data to the on-line monitor 18 for checking; when an abnormality is found, a signal is immediately sent out to suspend the system operation.
On the basis of the embodiment, the temperature control module further comprises a temperature sensor 20 arranged on the A component conveying pipe 5, the B component conveying pipe 6 and the asphalt storage tank 7, the monitoring module monitors conveying temperatures of the epoxy resin A component, the epoxy resin B component and the asphalt 03 in real time through the temperature sensor 20, and likewise, the wireless signal controller 19 converts the temperature sensed by the temperature sensor 20 in real time into a signal to be transmitted to the online detector, and the online detector is used for checking the conveying temperatures in real time so as to ensure that material-liquid mixing can be performed normally.
On the basis of the embodiment, the circulating pipes 21 are respectively arranged on the pipe walls of the A-component conveying pipe 5, the B-component conveying pipe 6 and the asphalt storage tank 7, the circulating pipes 21 are respectively communicated with the A-component storage tank 1, the B-component storage tank 2 and the asphalt storage tank 3, and when components in each storage tank are pumped out from the corresponding conveying pipe through the inner coil pipe 13 by heating, a part of raw materials can be returned to the corresponding storage tank through the circulating pipes 21, so that the uniformity and the fluidity of each raw material are ensured, and the mixing operation in the next working procedure is facilitated.
The working process of the modular addition rapid mixing system for epoxy asphalt 04 in this embodiment is as follows: fixing a single or a plurality of A-component storage tanks 1 and B-component storage tanks 2 on a base 11 according to requirements, wherein the A-component storage tanks 1 and B-component storage tanks 2 are obliquely arranged through a cushion rod 12; the storage module, the metering and conveying module, the temperature control module, the mixing module and the monitoring module are connected to form a system; inputting the temperature and flow parameters of each part in the online monitor 18, and monitoring and checking the temperature and flow of each part in real time in the whole system operation process, and immediately suspending the system operation once abnormality is found; when the system starts to operate, the mass ratio of the epoxy resin A component, the epoxy resin B component and the asphalt 03 is strictly controlled by a digital metering pump; the epoxy resin A component and the epoxy resin B component are firstly mixed in a first-stage static mixing module 8 along an A component conveying pipe 5 and a B component conveying pipe 6 to form epoxy resin 02, and the epoxy resin 02 and asphalt 03 are mixed in a second-stage static module to form epoxy asphalt 04; the epoxy asphalt 04 is sprayed out through an output pipe 15 and an atomization nozzle 16 and is mixed with aggregate 01 in a mixture stirring cylinder 17 to form an epoxy asphalt 04 mixture.
It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (9)

1. An epoxy asphalt modular additive rapid mixing system, comprising:
the storage module comprises an A-component storage tank, a B-component storage tank and an asphalt storage tank;
the metering and conveying module comprises a pump body, an A component conveying pipe, a B component conveying pipe and an asphalt conveying pipe, wherein the pump body is respectively arranged on pipelines of the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe;
the mixing module comprises a primary static mixing module, a secondary static mixing module and a communicating pipe, wherein the discharge end of the primary static mixing module is connected with the feed end of the secondary static mixing module through the communicating pipe, the feed end of the primary static mixing module is communicated with the component A conveying pipe and the component B conveying pipe, and the feed end of the secondary static mixing module is also communicated with the asphalt conveying pipe;
the monitoring module is used for monitoring the working states of the storage module, the mixing module and the metering and conveying module in real time;
the storage tank for the A component and the storage tank for the B component are respectively arranged towards one side where the conveying pipe for the A component and the conveying pipe for the B component are located in an inclined mode, the bottoms of the storage tank for the A component and the storage tank for the B component are provided with bases, one sides of the bases are provided with cushion bars, the cushion bars are arranged on one sides, deviating from the conveying pipe for the A component and the conveying pipe for the B component, of the storage tank for the A component and one sides, at the bottoms of the storage tanks for the B component, of the cushion bars are tightly pressed.
2. The modular add-on rapid mixing system for epoxy asphalt of claim 1, wherein the pump body is a digital metering pump.
3. The modular epoxy asphalt addition rapid mixing system of claim 1, wherein an internal coil is disposed in the a-component storage tank, the B-component storage tank, and the asphalt storage tank, the internal coil heating the epoxy a-component, B-component, and asphalt.
4. The modular addition rapid mixing system of epoxy asphalt of claim 1, wherein a plurality of a-component storage tanks and B-component storage tanks are provided, and adjacent a-component storage tanks and adjacent B-component storage tanks are communicated through connecting pipes.
5. The modular epoxy asphalt adding and rapid mixing system according to claim 4, wherein the base is a plurality of steps which are detachably arranged, each step is provided with the cushion bar, the A component storage tank or the B component storage tank is respectively fixed on a single-layer step surface, and one side of the A component storage tank or the B component storage tank is pressed on the cushion bar.
6. The epoxy asphalt modular addition rapid mixing system according to claim 1, wherein the output end of the secondary static mixing module is provided with an output pipe, an atomizing nozzle and a mixing cylinder, the output pipe is connected with the output end of the secondary static mixing module and the atomizing nozzle, the atomizing nozzle is positioned at the feeding position of the mixing cylinder, aggregate is arranged in the mixing cylinder, and epoxy asphalt is sprayed into the aggregate in the mixing cylinder by the atomizing nozzle through the output pipe.
7. The epoxy asphalt modular addition rapid mixing system according to claim 1, wherein the monitoring module comprises an on-line monitor and a wireless signal controller, the wireless signal controller is arranged on the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe and is close to the pump body, and the wireless signal controller collects flow data of each pump body and transmits the flow data to the on-line monitor for checking.
8. The modular additive flash mixing system of claim 7, further comprising a temperature control module including temperature sensors disposed on the a-component delivery tube, the B-component delivery tube, and the asphalt delivery tube, the monitoring module monitoring delivery temperatures of the epoxy a-component, the epoxy B-component, and the asphalt in real time via the temperature sensors.
9. The modular addition rapid mixing system of epoxy asphalt according to claim 1, wherein circulating pipes are respectively arranged on the pipe walls of the A component conveying pipe, the B component conveying pipe and the asphalt conveying pipe, and are respectively communicated with the A component storage tank, the B component storage tank and the asphalt storage tank.
CN202320813208.XU 2023-04-13 2023-04-13 Epoxy asphalt modularized adding and quick mixing system Active CN219793533U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320813208.XU CN219793533U (en) 2023-04-13 2023-04-13 Epoxy asphalt modularized adding and quick mixing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320813208.XU CN219793533U (en) 2023-04-13 2023-04-13 Epoxy asphalt modularized adding and quick mixing system

Publications (1)

Publication Number Publication Date
CN219793533U true CN219793533U (en) 2023-10-03

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Application Number Title Priority Date Filing Date
CN202320813208.XU Active CN219793533U (en) 2023-04-13 2023-04-13 Epoxy asphalt modularized adding and quick mixing system

Country Status (1)

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CN (1) CN219793533U (en)

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