CN219786900U - Two-wheel vehicle power wire harness soldering device - Google Patents
Two-wheel vehicle power wire harness soldering device Download PDFInfo
- Publication number
- CN219786900U CN219786900U CN202321201770.3U CN202321201770U CN219786900U CN 219786900 U CN219786900 U CN 219786900U CN 202321201770 U CN202321201770 U CN 202321201770U CN 219786900 U CN219786900 U CN 219786900U
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- CN
- China
- Prior art keywords
- soldering
- groove
- soldering tin
- clamping groove
- tin
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005476 soldering Methods 0.000 title claims abstract description 80
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 4
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000003466 welding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 230000000670 limiting effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
The utility model relates to the technical field of manufacturing of lithium ion battery packs, in particular to a soldering device for a power wire harness of a two-wheel vehicle. The novel wire harness soldering tin comprises a soldering tin platform for matching wire harness soldering tin, a first wire clamping groove, a second wire clamping groove and a soldering tin groove arranged on the soldering tin platform, wherein the soldering tin groove is arranged between the first wire clamping groove and the second wire clamping groove, the first wire clamping groove, the soldering tin groove and the second wire clamping groove are sequentially communicated with each other, the first wire clamping groove and the second wire clamping groove are connected with the communicated end of the soldering tin groove in a staggered mode, and a convex step is arranged in the soldering tin groove. The utility model has the advantages that: according to the technical scheme, the characteristic that the aluminum material is not easy to be stained with tin is utilized, the first wire clamping groove, the second wire clamping groove and the tin soldering groove with fixed sizes ensure the positioning and fixing of the soldered wire harness, the effective and rapid tin soldering work is directly carried out, and the shape and the size of the soldered wire harness are controllable; the whole structure is simple, the cost is saved, the practicality is strong, and the operation is convenient.
Description
Technical Field
The utility model relates to the technical field of manufacturing of lithium ion battery packs, in particular to a soldering device for a power wire harness of a two-wheel vehicle.
Background
Along with the continuous popularization of the application field of the lithium ion battery core, such as sharing, quick-change two-wheeled vehicle lithium ion products and the like, the safety performance requirements of batteries used by the products are very high, meanwhile, the requirements of battery production links are also high, the primary qualification rate requirements of battery pack products are extremely high, and the stable use under various use environments and working conditions in the market is also very important. In the shared and quick-change electricity market, the problem of burning and melting of the power harness connector caused by the vibration environment and the high current is remarkable because the vehicle use environment is difficult to manage. In order to avoid the problem of connector melting, the wire harness butt joint mode is changed into soldering connection, the power wire harness soldering appearance difference is large, the soldering strength is not easy to control, overcurrent hidden danger is caused, and the production efficiency is low.
In the prior art, the application number is: CN202121544532.3, a soldering fixture, has a complex structure, and when in use, the fixture is required to be matched and clamped by a clamping part, and when in early solder preparation, a lot of time is required to be consumed, and the efficiency is low, so that a two-wheel vehicle power harness soldering device needs to be designed to solve the problems
Disclosure of Invention
The utility model aims to provide a power wire harness soldering device for a two-wheel vehicle, which aims to overcome the defects in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a two wheeler power pencil soldering device, its including cooperation pencil soldering tin platform, its characterized in that is used of soldering tin: still including setting up first card wire casing, second card wire casing and arranging in on the soldering tin platform the soldering tin groove between first card wire casing and the second card wire casing, first card wire casing, soldering tin groove and second card wire casing switch-on each other in proper order, just first card wire casing with the second card wire casing with the switch-on end dislocation connection of soldering tin groove, be provided with convex step in the soldering tin groove.
Preferably, the width of the first wire clamping groove and the second wire clamping groove is smaller than the outer diameter of the wire harness.
Preferably, the height of the step is the thickness dimension of the wire harness insulating sheath, and the groove width of the soldering tin groove is the sum of the diameters of the metal parts of the soldering wire harness.
Preferably, an arc-shaped closing-in is further arranged in the radial direction above the groove position of the step.
Preferably, the solder platform is L-shaped and is integrally made of aluminum.
Preferably, the soldering tin platform is also provided with a plurality of groups of threaded holes.
The beneficial effects of the utility model are as follows: according to the technical scheme, the characteristic that the aluminum material is not easy to be stained with tin is utilized, the first wire clamping groove, the second wire clamping groove and the tin soldering groove with fixed sizes ensure the positioning and fixing of the soldered wire harness, the effective and rapid tin soldering work is directly carried out, and the shape and the size of the soldered wire harness are controllable; the uncertainty caused by personnel soldering operation is improved, the operation difficulty in the welding process is reduced, and the safety of the welding process is improved; the whole structure is simple, the cost is saved, the practicality is strong, and the operation is convenient.
Drawings
FIG. 1 is a schematic diagram of a power harness soldering device for a two-wheeled vehicle;
FIG. 2 is an enlarged view of a portion of a two-wheeled vehicle power harness soldering apparatus of the present utility model;
in the figure: 1. a solder platform; 2. a first wire clamping groove; 3. a solder tank; 4. a second wire clamping groove; 5. a threaded hole; 31. a step; 32. and (5) arc-shaped closing.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Referring to fig. 1 and 2, a two-wheeled vehicle power wire harness soldering device comprises a soldering tin platform 1 for matching wire harness soldering tin, a first wire clamping groove 2, a second wire clamping groove 4 and a soldering tin groove 3 arranged between the first wire clamping groove 2 and the second wire clamping groove 4, wherein the first wire clamping groove 2, the soldering tin groove 3 and the second wire clamping groove 4 are sequentially communicated with each other, and the first wire clamping groove 2 and the second wire clamping groove 4 are connected with the communicating end of the soldering tin groove 3 in a staggered manner.
In order to ensure that the first wire clamping groove 2 and the second wire clamping groove 4 can effectively fix the wire harness, the wire clamping groove widths of the first wire clamping groove 2 and the second wire clamping groove 4 are smaller than the outer diameter of the wire harness.
The inside of the soldering tin groove 3 is provided with the convex step 31, the height of the step 31 is the thickness dimension of the insulating sheath of the wire harness, so that the insulating sheath of the wire harness is separated from the metal part, the groove width of the soldering tin groove 3 is the sum of the diameters of the metal parts of the welding wire harness, the groove width is ensured to accommodate the metal parts, the soldering tin efficiency is improved, the soldering tin is prevented from leaking out, and the soldering tin effect is influenced.
The radial direction of the upper line of the groove position of the step 31 is provided with an arc-shaped closing-in 32, and the limiting effect is achieved through the arc-shaped closing-in 32.
The soldering tin platform 1 is L-shaped, and the whole material is made of aluminum, so that the effective and rapid soldering work can be directly carried out by utilizing the non-tin-dipping property of the aluminum.
And in order to ensure that the device cannot deviate during soldering tin, and is convenient to detach and install, a plurality of groups of threaded holes 5 are further formed in the soldering tin platform and are used for being matched with screws for fixed installation.
In this embodiment, the soldering part of the power wire harness with good pre-tin is placed in the soldering position 3 with the protruding step on the soldering platform 1, the 2 power wire harnesses which need soldering are fixed by the first wire clamping groove 2 and the second wire clamping groove 4, at this time, the 2 power wire harnesses are fixed on the soldering device in a flat staggered manner, the tin is added and melted from the connecting part between the metal wires with good pre-tin in the soldering position 3 with the protruding step, and the power wire harness assembly after soldering can be directly taken out.
The utility model has the advantages that the technical scheme utilizes the characteristic that the aluminum material is not easy to be stained with tin, ensures the positioning and fixing of the soldered wire harness through the first wire clamping groove, the second wire clamping groove and the soldering tin groove position with fixed dimensions, directly performs effective and rapid soldering work, and realizes controllable shape and volume after soldering; the uncertainty caused by personnel soldering operation is improved, the operation difficulty in the welding process is reduced, and the safety of the welding process is improved; the whole structure is simple, the cost is saved, the practicality is strong, and the operation is convenient.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a two wheeler power pencil soldering device, its includes the soldering tin platform that cooperation pencil soldering tin was used, its characterized in that: still including setting up first card wire casing, second card wire casing and arranging in on the soldering tin platform the soldering tin groove between first card wire casing and the second card wire casing, first card wire casing, soldering tin groove and second card wire casing switch-on each other in proper order, just first card wire casing with the second card wire casing with the switch-on end dislocation connection of soldering tin groove, be provided with convex step in the soldering tin groove.
2. The two-wheeled vehicle power harness soldering device of claim 1, wherein: the wire slot width of the first wire clamping slot and the second wire clamping slot is smaller than the outer diameter of the wire harness.
3. The two-wheeled vehicle power harness soldering device of claim 1, wherein: the height of the step is the thickness dimension of the wire harness insulating sheath, and the groove width of the soldering tin groove is the sum of the diameters of the metal parts of the soldering wire harness.
4. A two-wheeled vehicle power harness soldering apparatus as claimed in claim 3, wherein: the radial direction of the upper line of the groove position of the step is also provided with an arc-shaped closing-in.
5. The two-wheeled vehicle power harness soldering device of claim 1, wherein: the soldering tin platform is L-shaped, and is integrally made of aluminum.
6. The two-wheeled vehicle power harness soldering device of claim 1, wherein: and a plurality of groups of threaded holes are also formed in the soldering tin platform.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321201770.3U CN219786900U (en) | 2023-05-18 | 2023-05-18 | Two-wheel vehicle power wire harness soldering device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321201770.3U CN219786900U (en) | 2023-05-18 | 2023-05-18 | Two-wheel vehicle power wire harness soldering device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219786900U true CN219786900U (en) | 2023-10-03 |
Family
ID=88152524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321201770.3U Active CN219786900U (en) | 2023-05-18 | 2023-05-18 | Two-wheel vehicle power wire harness soldering device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN219786900U (en) |
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2023
- 2023-05-18 CN CN202321201770.3U patent/CN219786900U/en active Active
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