CN219785971U - AAC panel waste material cyclic utilization system - Google Patents
AAC panel waste material cyclic utilization system Download PDFInfo
- Publication number
- CN219785971U CN219785971U CN202320423588.6U CN202320423588U CN219785971U CN 219785971 U CN219785971 U CN 219785971U CN 202320423588 U CN202320423588 U CN 202320423588U CN 219785971 U CN219785971 U CN 219785971U
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- China
- Prior art keywords
- cutting
- magnetic separation
- recycling system
- waste recycling
- aac
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- 239000002699 waste material Substances 0.000 title claims abstract description 21
- 125000004122 cyclic group Chemical group 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000005520 cutting process Methods 0.000 claims abstract description 53
- 238000007885 magnetic separation Methods 0.000 claims abstract description 29
- 238000004064 recycling Methods 0.000 claims abstract description 18
- 239000004567 concrete Substances 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims description 29
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 239000000725 suspension Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000012958 reprocessing Methods 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 239000010812 mixed waste Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005288 electromagnetic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model provides an AAC (advanced control architecture) board waste recycling system, which relates to the technical field of reprocessing of aerated concrete boards and comprises a cutting mechanism, a crushing mechanism and a magnetic separation mechanism which are sequentially arranged, wherein the cutting mechanism comprises a first control console and a driving part electrically connected with the first control console, the driving part is provided with a cutting knife, the driving part drives the cutting knife to transversely move to cut boards positioned on a conveying line, and the cut boards are conveyed to the crushing mechanism along the conveying line to be crushed and then subjected to online sorting of reinforced bars and concrete through the magnetic separation mechanism. Through the structure of shearing and crushing integration, the waste material processing of different specification plates can be realized, the problem that different specification plates need to be matched with corresponding specification equipment is solved, and the universal performance of the equipment is improved.
Description
Technical Field
The utility model relates to the technical field of reprocessing of aerated concrete plates, in particular to an AAC plate waste recycling system.
Background
The AAC board is a high-performance autoclaved lightweight aerated concrete board, is a porous concrete board which is prepared from main raw materials of fly ash (or silica sand), cement, lime and the like through rust prevention treatment and high-temperature, high-pressure and steam curing, and is a novel building material with excellent performance.
In the industry of aerated concrete plates, scrapped plates are required to be crushed and then the dry materials are recycled for pouring, and reinforcing steel meshes in the plates are required to be picked up, so that the effect of recycling is achieved. Chinese patent CN202211079865.2 discloses an aerated concrete panel breaking line comprising: the device comprises a plate conveying belt, a mixed waste conveying belt, a slag conveying belt, a plate crusher, a reinforcing steel bar magnetic attraction sorting device and a crushing driving mechanism fixedly arranged on one side of the plate crusher, wherein one end of the plate conveying belt is fixedly connected with one side of the plate crusher, and the reinforcing steel bar magnetic attraction sorting device is fixedly arranged above the mixed waste conveying belt; the plate crusher comprises a crusher frame, a crushing rotary rod, an adjusting bearing frame and an adjusting assembly, wherein a driving motor is fixedly arranged on one side of the adjusting assembly.
The plate crushing production line in the prior art can only support plate crushing of corresponding size of equipment, and extra processing steps are needed for plates exceeding the size of the equipment, so that the processing efficiency is affected.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, and provides an AAC (advanced integrated control) board waste recycling system, which can realize automatic line production processing of waste materials of boards with different specifications by virtue of an integrated layout design of feeding, cutting, crushing, screening and recycling, solves the problem that the boards with different specifications need to be matched with corresponding equipment with the specifications, and improves the universal performance of the equipment.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an AAC (advanced integrated circuit) board waste recycling system which comprises a cutting mechanism, a crushing mechanism, a magnetic separation mechanism and a conveying line, wherein the cutting mechanism, the crushing mechanism, the magnetic separation mechanism and the conveying line are sequentially arranged below the cutting mechanism and used for conveying boards to be cut, the cutting mechanism comprises a driving part and a cutting knife arranged on the driving part, the driving part drives the cutting knife to transversely move so as to cut the boards on the conveying line, and the cut boards are conveyed to the crushing mechanism along the conveying line to be crushed and then subjected to online sorting of steel bars and concrete through the magnetic separation mechanism.
Optionally, the feed end of cutting mechanism is equipped with suspension mechanism, suspension mechanism includes the rotor arm, and is used for driving the driving motor of rotor arm action, the tip of rotor arm is equipped with the gripper that is used for snatching panel.
Optionally, the discharge end of magnetic separation mechanism is equipped with the receipts feed bin, receive the feed bin with be equipped with the conveyer belt that is used for the material transportation between the magnetic separation mechanism.
Optionally, a closed protective shell is sleeved outside the magnetic separation mechanism.
Optionally, the cutting mechanism includes dust collector, dust collector includes dirt collecting sleeve and suction box, the dirt collecting sleeve parcel in cutting mechanism, the suction opening of suction box with the dirt collecting sleeve intercommunication.
Optionally, a dust collecting chamber is arranged at the bottom of the exhaust box.
Optionally, a dust cover is arranged at one end of the conveying belt, which is close to the material receiving bin.
Optionally, the magnetic separation mechanism is equipped with the magnetism and inhales the portion, is equipped with steel in the below of magnetism portion of inhaling and accomodates the groove, steel accomodates groove and protective housing's lateral wall sliding connection.
Optionally, the tail of the steel storage groove is provided with a telescopic push-pull device.
Optionally, the feeding end and the discharging end of the cutting mechanism are respectively provided with an observation ladder frame.
The utility model has the beneficial effects that:
(1) Realize material loading, cut, breakage, screening, retrieve integrated production, improve panel recovery efficiency, reduce equipment investment and equipment area.
(2) The closed design is used, the dust suppression effect is good, and the safety is high.
(3) The cutting mechanism is used for cutting the materials into sections, so that the materials entering the crushing mechanism are easier to crush;
(4) The steel bars can be automatically separated and recycled, and manual sorting is not needed, so that labor is saved;
(5) Removing the residual finished plate part by using a suspension mechanism through cutting off the damaged part of the ACC plate, carrying out secondary utilization, and carrying out crushing treatment on the cut part; in conclusion, the utility model has the advantages of reducing and improving the recovery efficiency of the plate, along with good dustproof effect, labor saving, high safety and the like.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the overall structure of the cutting mechanism of the present utility model;
FIG. 3 is a schematic view of the overall structure of the crushing mechanism of the present utility model;
FIG. 4 is a schematic view of a partial structure of a magnetic separation mechanism according to the present utility model;
FIG. 5 is an assembly view of the cutting mechanism of the present utility model;
FIG. 6 is a schematic overall structure of another embodiment of the present utility model;
FIG. 7 is a schematic view of a part of the suspension mechanism of the present utility model;
fig. 8 is a schematic view of the installation structure of the conveyor belt of the present utility model.
Reference numerals: 1. a crushing mechanism; 2. a conveyor belt; 3. observing the ladder frame; 4. a cutting mechanism; 41. a driving section; 42. a cutting knife; 43. a dust collecting sleeve; 44. an exhaust box; 5. a conveyor belt; 51. a dust cover; 6. a magnetic separation mechanism; 7. a suspension mechanism; 71. a rotating arm; 72. a mechanical claw; 8. a dust remover; 9. a material receiving bin; 10. a steel material storage groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
As shown in fig. 1 and 2, this embodiment provides an AAC panel waste recycling system, including cutting mechanism 4, broken mechanism 1 and the magnetic separation mechanism 6 that arrange in proper order and set up, cutting mechanism 4 include first control cabinet, and with first control cabinet electric connection's drive portion 41, drive portion 41 is equipped with cutting knife 42, drive cutting knife 42 lateral shifting cuts the panel that is located on transfer chain 2, and the panel after cutting is along transfer chain 2 conveying to broken processing back of broken mechanism 1, on-line sorting reinforcing bar, concrete through magnetic separation mechanism 6. According to the embodiment, the feeding, cutting, crushing, magnetic separation and waste sorting, collecting and integrating are arranged, so that the manpower is reduced, and the processing efficiency is improved; it should be noted that, set up the cutting length of panel through first control cabinet to realize the continuous cutting of corresponding size panel, with realizing automated processing, further reduced the manpower. In addition, after the cutting mechanism 4 cuts off the damaged part of the plate, the plate is broken through the breaking mechanism 1 shown in fig. 3, the remaining complete part can be reused, the products of the other types are reformed, and the waste recycling rate is improved. The crushed materials are further distinguished by a magnetic separation mechanism 6 as shown in fig. 4, wherein, the magnetic separation mechanism 6 is preferably a belt type permanent magnet iron remover, the technology is the prior art, and the specific structure of the utility model is not described in detail.
As shown in fig. 5, the feeding end and the discharging end of the cutting mechanism 4 are respectively provided with an observation ladder frame 3. The real-time monitoring of personnel to material transportation is convenient for, and the equipment can timely deal with when the trouble. The cutting mechanism 4 is transported by the conveyor belt 2, and the conveyor belt 2 is fixed by observing the ladder frame 3.
In some embodiments, as shown in fig. 6 and 7, in order to improve the processing efficiency, the feeding end of the cutting mechanism 4 is provided with a suspension mechanism 7, the suspension mechanism 7 is electrically connected with the console, the suspension mechanism 7 includes a rotating arm 71, and a driving motor for driving the rotating arm 71 to act, the driving motor is electrically connected with the first console, and a mechanical claw 72 for grabbing the board is disposed at an end of the rotating arm 71. The first control console is used for remotely controlling the suspension mechanism 7 to transport the plates, so that the use safety of equipment is improved, and meanwhile, the processing efficiency is improved.
A material receiving bin 9 is arranged at the discharge end of the magnetic separation mechanism 6, a conveying belt 5 for material transportation is arranged between the material receiving bin 9 and the magnetic separation mechanism 6, and a dust cover 51 is arranged at one end, close to the material receiving bin 9, of the conveying belt 5, as shown in fig. 8, so that dust dissipation during material receiving is reduced. The arrangement of the material receiving bin 9 improves the integrity of the production process of the system, and reduces the investment and the occupied area of equipment.
The magnetic separation mechanism 6 realizes the separation of steel materials through electromagnetic effect, and fragments are possibly sputtered due to the magnetic attraction in the separation process, so that a closed protective shell is sleeved outside the magnetic separation mechanism 6. The use safety of the scheme is improved, and meanwhile, the dissipation of dust is reduced.
In some embodiments, as shown in fig. 6, the cutting mechanism 4 includes a dust removing device, the dust removing device includes a dust collecting sleeve 43 and an air suction box 44, the dust collecting sleeve 43 is wrapped on the cutting mechanism 4, and an air suction opening of the air suction box 44 is communicated with the dust collecting sleeve 43. The dust removing device can reduce the dust accumulation probability at the cutting mechanism 4, reduce the probability of faults of the cutting mechanism 4 and improve the using effect of the cutting mechanism 4.
A dust collecting chamber is provided at the bottom of the suction box 44. Dust generated during cutting of the cutting mechanism 4 can be collected through the dust collecting chamber, equipment can be protected on one hand, and on the other hand, the cut dust can be reused.
As shown in fig. 6, in order to improve the use effect of the magnetic separation mechanism 6, the magnetic separation mechanism 6 is provided with a magnetic attraction portion, a steel storage groove 10 is arranged below the magnetic attraction portion, the steel storage groove 10 is slidably connected with the side wall of the protective shell, the steel storage groove 10 in sliding connection can clean steel in time, the probability that the steel is stacked too much and is magnetically attracted again is reduced.
In some embodiments, a telescopic push-pull device is arranged at the tail of the steel accommodating groove 10, and the telescopic push-pull device is electrically connected with the second console. The steel storage groove 10 is moved through the telescopic push-pull device, so that manpower is reduced, and the use convenience of the steel storage groove 10 is improved.
In order to more clearly disclose the AAC board waste recycling system, the working steps of the scheme in practical application are as follows:
step one, conveying a plate to a conveying device at the feeding end of the cutting mechanism 4 through a suspension mechanism 7;
step two, controlling the cutting length of the plate on a first control console;
step three, conveying the cut plates to a crushing mechanism 1 for crushing;
fourthly, separating concrete slag from steel materials by the crushed plates through a magnetic separation mechanism 6;
and fifthly, respectively collecting the concrete slag and the steel through different collecting devices.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (9)
1. The utility model provides an AAC panel waste recycling system, its characterized in that, including cutting mechanism, broken mechanism, the magnetic separation mechanism that arranges in proper order and locate the cutting mechanism below is used for carrying the transfer chain of waiting to cut the panel, cutting mechanism includes drive division and locates cutting knife on the drive division, drive division drives cutting knife lateral shifting cuts the panel that is located on the transfer chain, and the panel after the cutting is along transfer chain transmission to broken processing back of broken mechanism, through magnetic separation mechanism on-line separation reinforcing bar, concrete.
2. The AAC board waste recycling system of claim 1 wherein a feed end of the cutting mechanism is provided with a suspension mechanism, the suspension mechanism including a rotating arm, and a drive motor for driving the rotating arm to act, an end of the rotating arm being provided with a gripper for gripping boards.
3. The AAC board waste recycling system of claim 1 wherein a receiving bin is provided at a discharge end of the magnetic separation mechanism, and a conveyor belt for transporting materials is provided between the receiving bin and the magnetic separation mechanism.
4. The AAC board waste recycling system of claim 1 wherein the magnetic separation mechanism is externally sleeved with a closed protective housing.
5. The AAC board waste recycling system of any one of claims 1-4 wherein the cutting mechanism includes a dust removal device, the dust removal device including a dust collection sleeve and an exhaust box, the dust collection sleeve being wrapped around the cutting mechanism, an exhaust port of the exhaust box being in communication with the dust collection sleeve.
6. The AAC board waste recycling system of claim 5 wherein a dust collection chamber is provided at a bottom of the suction box.
7. The AAC board waste recycling system of claim 3 wherein the end of the conveyor belt adjacent to the receiving bin is provided with a dust cover.
8. The AAC board waste recycling system according to claim 7, wherein a steel receiving groove is provided below the magnetic separation mechanism, and the steel receiving groove is slidably connected with a side wall of the protective housing.
9. The AAC board waste recycling system of claim 5 wherein the feed end and the discharge end of the cutting mechanism are each provided with an observation ladder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320423588.6U CN219785971U (en) | 2023-03-08 | 2023-03-08 | AAC panel waste material cyclic utilization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320423588.6U CN219785971U (en) | 2023-03-08 | 2023-03-08 | AAC panel waste material cyclic utilization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219785971U true CN219785971U (en) | 2023-10-03 |
Family
ID=88187801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320423588.6U Active CN219785971U (en) | 2023-03-08 | 2023-03-08 | AAC panel waste material cyclic utilization system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219785971U (en) |
-
2023
- 2023-03-08 CN CN202320423588.6U patent/CN219785971U/en active Active
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