CN219777573U - Air valve steel surface flaw detection equipment - Google Patents
Air valve steel surface flaw detection equipment Download PDFInfo
- Publication number
- CN219777573U CN219777573U CN202320173939.2U CN202320173939U CN219777573U CN 219777573 U CN219777573 U CN 219777573U CN 202320173939 U CN202320173939 U CN 202320173939U CN 219777573 U CN219777573 U CN 219777573U
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- Prior art keywords
- air valve
- couplant
- valve steel
- flaw detection
- block
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 73
- 239000010959 steel Substances 0.000 title claims abstract description 73
- 238000001514 detection method Methods 0.000 title claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 43
- 239000000523 sample Substances 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- 239000000428 dust Substances 0.000 abstract description 5
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000007921 spray Substances 0.000 description 4
- 230000003111 delayed effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses air valve steel surface flaw detection equipment, which has the technical scheme that: the ultrasonic flaw detection device comprises a flaw detection table, wherein a mounting frame is fixedly arranged on the top surface of the flaw detection table, and an ultrasonic probe is fixedly arranged on the bottom surface of the mounting frame; the coating assembly is arranged on the top surface of the mounting frame and used for coating the couplant, the hydraulic rod is arranged, after the air valve steel rod is placed in the placing groove by a worker, the hydraulic rod is started to slowly push the air valve steel rod, and then the couplant in the couplant bin is sprayed onto the air valve steel rod through the spraying head, so that the couplant is conveniently coated on the air valve steel rod, the coating of the couplant on the surface of the air valve steel rod is finished, the detection efficiency is improved, the cleaning sponge is arranged, after the air cylinder steel rod detects and finish through the ultrasonic probe, the cleaning hole of the cleaning block is formed, and the couplant coated on the surface of the air valve steel rod is cleaned by the cleaning sponge in the cleaning hole, so that dust is prevented from being adhered on the couplant on the air valve steel rod.
Description
Technical Field
The utility model relates to the technical field of air valve steel preparation, in particular to air valve steel surface flaw detection equipment.
Background
The air valve is a very common valve, is commonly used in various pipeline channels and is used for controlling interruption and circulation of fluid in a pipeline, the steel bar is a very important part in the air valve and bears most of fluid load, and the quality of the steel bar directly influences the service life and the action effect of the air valve, so that an ultrasonic flaw detection device can be used for detecting the steel bar in the production process of the steel bar.
According to the application number: the chinese patent of CN202020435850.5 discloses an ultrasonic flaw detection device for processing air valve steel bar, including the instrument, the central point department of instrument bottom left and right sides is all fixedly connected with supporting legs, the positive central fixedly connected with display screen of instrument, the central fixedly connected with coupling shell at instrument back, the instrument left and right sides just is close to the bottom of central point and all rotates and be connected with first pivot, the fixed surface of first pivot is connected with first dwang, the bottom fixedly connected with connecting rod between two first dwang, the instrument left and right sides just is close to the central point department fixedly connected with second pivot at top, through gag lever post and the arc wall that sets up, make the staff can rotate the arc wall to the connecting rod surface with the gag lever post after placing the device, thereby carry out spacingly to the position of connecting rod, prevent that the connecting rod from taking place to slide at the in-process of placing, thereby the stability of device after placing has been improved.
The existing ultrasonic flaw detection equipment for processing the air valve steel rod has some defects, such as: when the air valve steel bar passes through ultrasonic flaw detection, the couplant is required to be coated, so that the energy of high-frequency ultrasonic is transmitted through the couplant to finish flaw detection, but the flaw detection is finished by manually coating one steel bar, the time is delayed, and the detection efficiency is affected.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides the air valve steel surface flaw detection equipment, and solves the problems that when an air valve steel rod passes through ultrasonic flaw detection, the couplant needs to be coated, the high-frequency ultrasonic energy is transmitted through the couplant, flaw detection is completed, one piece of air valve steel rod is coated manually, the time is delayed, and the detection efficiency is affected.
The technical aim of the utility model is realized by the following technical scheme:
air valve steel surface inspection equipment includes: the ultrasonic flaw detection device comprises a flaw detection table, wherein a mounting frame is fixedly mounted on the top surface of the flaw detection table, an ultrasonic probe is fixedly mounted on the bottom surface of the mounting frame, a placement block is fixedly mounted on the top surface of the flaw detection table, and a placement groove is formed in the top surface of the placement block; and the smearing assembly is arranged on the top surface of the mounting frame and used for smearing the couplant.
Through adopting above-mentioned technical scheme, through setting up the subassembly of scribbling, when detecting a flaw to the pneumatic valve steel bar through ultrasonic probe, need paint the couplant on the pneumatic valve steel bar, high-frequency ultrasonic energy passes through the couplant and transmits, accomplishes the flaw detection, and the staff is scribbled one by one, delays time, through the subassembly of scribbling, accomplishes the scribbling of pneumatic valve steel bar surface couplant.
Preferably, the application assembly comprises: the couplant bin, couplant bin fixed mounting is at the top surface of mounting bracket, the through hole is seted up to the top surface of mounting bracket, the bottom surface of couplant bin is provided with out the agent pipe, go out the agent pipe and pass the through hole and extend to the outside of mounting bracket, three show that the one end fixed mounting who shows the agent pipe has the spraying head, one side fixed mounting who places the piece has the hydraulic stem, one side that places the piece has been seted up and has been pushed away the hole.
Through adopting above-mentioned technical scheme, through setting up the hydraulic stem, place the standing groove in the back when the staff is to the pneumatic valve steel bar, start the hydraulic stem and slowly promote the pneumatic valve steel bar, then spray the couplant in the couplant storehouse to the pneumatic valve steel bar through the spraying head on to the couplant has been made things convenient for to smear the couplant to the pneumatic valve steel bar.
Preferably, the bottom surface fixed mounting of mounting bracket has the bracing piece, the one end fixed mounting post of bracing piece has even piece.
Through adopting above-mentioned technical scheme, through setting up even piece, after scribbling the couplant on the pneumatic valve steel bar, through even piece, evenly press open the couplant on the pneumatic valve steel bar and scribble the upper surface that needs to survey at the pneumatic valve steel bar.
Preferably, one side of the placing block is provided with a cleaning block, one side of the cleaning block is provided with a cleaning hole, and cleaning sponge is fixedly adhered in the cleaning hole.
Through adopting above-mentioned technical scheme, through setting up clean sponge, detect the completion after detecting through ultrasonic probe when the cylinder steel bar, through the clean hole of clean piece, clean the couplant that the downthehole clean sponge was paintd on the surface of pneumatic valve steel bar to prevent the couplant adhesion dust on the pneumatic valve steel bar.
Preferably, the first connecting blocks are fixedly installed on two sides of the placing block, the second connecting blocks are fixedly installed on one sides of the cleaning block, threaded holes are formed in one sides of the first connecting blocks and one sides of the second connecting blocks, and connecting bolts are connected to the internal threads of the threaded holes.
Through adopting above-mentioned technical scheme, through setting up connecting bolt, after clean sponge long-term use, the staff can unscrew connecting bolt, takes out connecting bolt from the screw hole to dismantle clean piece from the device, conveniently wash the change to inside clean sponge.
Preferably, a control valve is arranged outside the agent outlet pipe.
Through adopting above-mentioned technical scheme, through setting up the control valve, the staff passes through the control valve, controls the outflow or the stop of couplant.
In summary, the utility model has the following advantages:
through setting up the hydraulic stem, after the staff placed the standing groove to the pneumatic valve steel bar in, start the hydraulic stem and slowly promote the pneumatic valve steel bar, then spray the couplant in the couplant storehouse to the pneumatic valve steel bar through the spraying head to the convenient couplant of paining to the pneumatic valve steel bar, accomplish the paining of pneumatic valve steel bar surface couplant and improve detection efficiency.
Through setting up clean sponge, detect the completion after detecting through ultrasonic probe when the cylinder steel bar, through the clean hole of clean piece, clean the couplant that the downthehole clean sponge was paintd on the surface of pneumatic valve steel bar to prevent the couplant adhesion dust on the pneumatic valve steel bar.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of a placement block structure of the present utility model;
FIG. 3 is a schematic view of the mounting structure of the present utility model;
FIG. 4 is a schematic view of the structure of the outlet tube of the present utility model.
Reference numerals: 1. a flaw detection table; 2. a mounting frame; 3. an ultrasonic probe; 4. placing a block; 5. a placement groove; 6. a couplant bin; 7. a through hole; 8. a discharge tube; 9. a control valve; 10. a spray head; 11. a support rod; 12. a uniform block; 13. pushing holes; 14. a hydraulic rod; 15. a cleaning block; 16. cleaning the hole; 17. cleaning a sponge; 18. a first connection block; 19. a second connection block; 20. a threaded hole; 21. and (5) connecting bolts.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the air valve steel surface inspection apparatus includes: the flaw detection device comprises a flaw detection table 1, wherein a mounting frame 2 is fixedly arranged on the top surface of the flaw detection table 1, an ultrasonic probe 3 is fixedly arranged on the bottom surface of the mounting frame 2, a placement block 4 is fixedly arranged on the top surface of the flaw detection table 1, and a placement groove 5 is formed in the top surface of the placement block 4; the coating assembly is arranged on the top surface of the mounting frame 2 and used for coating the couplant, and when the air valve steel bar is subjected to flaw detection through the ultrasonic probe 3, the couplant is required to be coated on the air valve steel bar, the high-frequency ultrasonic energy is transmitted through the couplant, flaw detection is completed, a worker can paint one by one, time is delayed, and the coating of the couplant on the surface of the air valve steel bar is completed through the coating assembly.
Referring to fig. 1, 2, 3 and 4, the applicator assembly comprises: the couplant bin 6, couplant bin 6 fixed mounting is at the top surface of mounting bracket 2, through-hole 7 is seted up to the top surface of mounting bracket 2, the bottom surface of couplant bin 6 is provided with out agent pipe 8, go out agent pipe 8 and pass through-hole 7 and extend to the outside of mounting bracket 2, the one end fixed mounting who shows agent pipe 8 has spray coating head 10, one side fixed mounting who places piece 4 has hydraulic stem 14, push hole 13 has been seted up to one side of placing piece 4, through setting up hydraulic stem 14, after the staff placed the air valve steel bar in standing groove 5, start hydraulic stem 14 slowly promotes the air valve steel bar, then spray coating the couplant to the air valve steel bar through spray coating head 10 in the couplant bin 6 to the convenience is scribbled the couplant to the air valve steel bar, the bottom surface fixed mounting of mounting bracket 2 has bracing piece 11, through setting up even piece 12, after scribbling the couplant on the air valve steel bar, evenly presses the survey on the air valve steel bar through even piece 12, need the air valve 9 to flow out on the air valve steel bar, the control valve 9 through setting up the control valve 9.
Referring to fig. 1 and 4, one side of the placing block 4 is provided with a cleaning block 15, one side of the cleaning block 15 is provided with a cleaning hole 16, a cleaning sponge 17 is fixedly adhered to one side of the cleaning block 16, through the cleaning sponge 17, after the air cylinder steel rod is detected and detected by the ultrasonic probe 3, the cleaning sponge 17 in the cleaning hole 16 cleans a couplant smeared on the surface of the air valve steel rod through the cleaning hole 16 of the cleaning block 15, so that dust is prevented from adhering to the couplant on the air valve steel rod, two sides of the placing block 4 are fixedly provided with a first connecting block 18, one side of the cleaning block 15 is fixedly provided with a second connecting block 19, one side of the first connecting block 18 and one side of the second connecting block 19 are provided with threaded holes 20, the threaded holes 20 are internally provided with connecting bolts 21, after the cleaning sponge 17 is used for a long time, workers can unscrew the connecting bolts 21, take the connecting bolts 21 out of the threaded holes 20, and accordingly the cleaning block 15 is detached from the device, and the cleaning sponge 17 is convenient to replace the internal cleaning sponge 17.
Working principle: referring to fig. 1-4, after the atmosphere steel to be detected is placed in the placing groove 5, a worker opens the control valve 9, starts the hydraulic rod 14 to push the air valve steel rod slowly, then sprays the couplant in the couplant bin 6 onto the air valve steel rod through the spraying head 10, then uniformly presses the couplant on the air valve steel rod through the uniform block 12 to be smeared on the upper surface of the air valve steel rod to be detected, after the detection of the detection is completed through the ultrasonic probe 3, the cleaning holes 16 of the cleaning block 15 are used for cleaning the couplant smeared on the surface of the air valve steel rod by the cleaning sponge 17 in the cleaning holes 16, so that the couplant on the air valve steel rod is prevented from adhering with dust, after the cleaning sponge 17 is used for a long time, the worker can unscrew the connecting bolt 21, take the connecting bolt 21 out of the threaded hole 20, detach the cleaning block 15 from the device, and clean and replace the cleaning sponge 17 inside conveniently.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Air valve steel surface inspection equipment, its characterized in that includes:
the flaw detection device comprises a flaw detection table (1), wherein a mounting frame (2) is fixedly arranged on the top surface of the flaw detection table (1), an ultrasonic probe (3) is fixedly arranged on the bottom surface of the mounting frame (2), a placement block (4) is fixedly arranged on the top surface of the flaw detection table (1), and a placement groove (5) is formed in the top surface of the placement block (4);
and the smearing assembly is arranged on the top surface of the mounting frame (2) and is used for smearing the couplant.
2. The air valve steel surface inspection apparatus of claim 1, wherein the applicator assembly comprises:
the couplant bin (6), couplant bin (6) fixed mounting is at the top surface of mounting bracket (2), through-hole (7) are seted up to the top surface of mounting bracket (2), the bottom surface of couplant bin (6) is provided with out agent pipe (8), go out agent pipe (8) and pass through-hole (7) and extend to the outside of mounting bracket (2), three show one end fixed mounting of agent pipe (8) have spraying head (10), one side fixed mounting who places piece (4) has hydraulic stem (14), push away hole (13) have been seted up to one side of placing piece (4).
3. The air valve steel surface flaw detection device according to claim 1, wherein a supporting rod (11) is fixedly installed on the bottom surface of the installation frame (2), and a uniform block (12) is fixedly installed on one end of the supporting rod (11).
4. The air valve steel surface flaw detection device according to claim 1, wherein a cleaning block (15) is arranged on one side of the placing block (4), a cleaning hole (16) is formed on one side of the cleaning block (15), and a cleaning sponge (17) is fixedly adhered to the inside of the cleaning hole (16).
5. The air valve steel surface flaw detection device according to claim 4, wherein the two sides of the placing block (4) are fixedly provided with a first connecting block (18), one side of the cleaning block (15) is fixedly provided with a second connecting block (19), one side of the first connecting block (18) and one side of the second connecting block (19) are provided with threaded holes (20), and the inner threads of the threaded holes (20) are connected with connecting bolts (21).
6. The air valve steel surface inspection device according to claim 2, characterized in that the outside of the agent outlet pipe (8) is provided with a control valve (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320173939.2U CN219777573U (en) | 2023-02-10 | 2023-02-10 | Air valve steel surface flaw detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320173939.2U CN219777573U (en) | 2023-02-10 | 2023-02-10 | Air valve steel surface flaw detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219777573U true CN219777573U (en) | 2023-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320173939.2U Active CN219777573U (en) | 2023-02-10 | 2023-02-10 | Air valve steel surface flaw detection equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN219777573U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117347499A (en) * | 2023-12-06 | 2024-01-05 | 苏州好捷生智能机电设备有限公司 | Ultrasonic flaw detection equipment for pipe flaw detection |
-
2023
- 2023-02-10 CN CN202320173939.2U patent/CN219777573U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117347499A (en) * | 2023-12-06 | 2024-01-05 | 苏州好捷生智能机电设备有限公司 | Ultrasonic flaw detection equipment for pipe flaw detection |
| CN117347499B (en) * | 2023-12-06 | 2024-02-09 | 苏州好捷生智能机电设备有限公司 | Ultrasonic flaw detection equipment for pipe flaw detection |
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