CN219777473U - Oil purifying and analyzing device - Google Patents
Oil purifying and analyzing device Download PDFInfo
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- CN219777473U CN219777473U CN202320963622.9U CN202320963622U CN219777473U CN 219777473 U CN219777473 U CN 219777473U CN 202320963622 U CN202320963622 U CN 202320963622U CN 219777473 U CN219777473 U CN 219777473U
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- purifying
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- 239000003921 oil Substances 0.000 claims abstract description 175
- 239000010687 lubricating oil Substances 0.000 claims abstract description 45
- 239000006096 absorbing agent Substances 0.000 claims abstract description 17
- 238000000746 purification Methods 0.000 claims description 25
- 238000005202 decontamination Methods 0.000 claims description 3
- 230000003588 decontaminative effect Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model discloses an oil purifying and analyzing device, wherein a collecting pipe is arranged at the bottom of an oil tank of a unit, and the measuring of the purity of oil is related to the flow rate of oil and the impurity content in the oil, a photoelectric sensor is fixedly connected to the inner wall of the collecting pipe, the collecting pipe is connected with the flow sensor, and the measured value is compared with a standard value which is set by a controller on the basis of pure oil in advance so as to judge whether the oil is polluted. If the controller comprehensively judges that the lubricating oil is not polluted, the controller controls the first valve to be opened and controls the second valve, the oil absorber and the oil purifying device to be closed, so that the oil which is not polluted directly flows to the running machine; if the controller comprehensively judges that the oil quality does not reach the standard, the controller controls the first valve to be closed, and starts the second valve, the oil absorber and the oil purifying device to realize timely purifying the lubricating oil with the quality which does not reach the standard.
Description
Technical Field
The utility model relates to the technical field of oil purification, in particular to an oil purification analysis device.
Background
The good quality state of the lubricating oil is a necessary condition for normal operation of the machine, and the quality of the lubricating oil is detected randomly so as to purify the lubricating oil in time.
At present, firstly, lubricating oil in an oil groove of a unit is sampled at random manually, then an oil quality comparator or other devices are used for judging whether the quality of the lubricating oil meets the standard, and if the quality of the lubricating oil does not meet the standard, an oil purifying device is used for purifying the oil.
However, the method utilizes manual random sampling to cause that the problem of oil quality cannot be found in time, and after the problem of oil quality is found, lubricating oil is led out to an oil purifying device for oil quality purification, so that manpower is consumed, and additional time loss is generated.
Disclosure of Invention
The utility model aims to solve the technical problem of how to find out the problem of oil quality in time and purify lubricating oil in time. Aim at provides an oil purification analytical equipment, in time discovers oily problem through photoelectric sensor and flow sensor to in time derive lubricating oil to oil purification device through the oil extractor of controller control, carry out oily purification. The lubricating oil sampling and analysis device can realize the real-time sampling and analysis of the lubricating oil, the timely discovery of oil quality problems and the timely purification of the lubricating oil.
The utility model is realized by the following technical scheme:
an oil purification analysis device comprising:
the collecting pipe is arranged at the bottom of the unit oil groove;
the photoelectric sensor is arranged on the inner wall of the collecting pipe and used for detecting oil quality;
the flow sensor is connected with the acquisition tube and is used for detecting oil quality;
the bottom of the collecting pipe is provided with a first through hole, and the first valve matched with the first through hole is arranged on the first through hole;
the bottom of the collecting pipe is provided with a second through hole, and the second valve matched with the second through hole is arranged on the second through hole;
the first pipeline is connected with the first valve;
the second pipeline is connected with the second valve;
the oil absorber is arranged in the second pipeline;
the oil purifying device is arranged in the second pipeline;
and the controller is respectively connected with the first valve, the second valve, the photoelectric sensor, the flow sensor, the oil absorber and the oil purifying device and is used for controlling the first valve to start and stop or controlling the second valve, the oil absorber and the oil purifying device to start and stop according to the detected oil quality.
In the scheme, a collecting pipe is arranged at the bottom of an oil groove of the unit, the collecting pipe is hollow cylinder, the collecting pipe is communicated with the oil groove of the unit, and lubricating oil in the oil groove of the unit flows to the collecting pipe under the action of gravity; the system can classify and count the sizes of the particles according to the measurement signals of the photoelectric sensors by the controller and compare the sizes with the standard values which are set by the controller in advance on the basis of pure oil so as to judge whether the oil is polluted or not; and the collecting pipe is connected with a flow sensor, the purity of the oil is related to the flow speed of the oil, and the purity is compared with a standard value which is set by the controller on the basis of the pure oil in advance, so that whether the oil is polluted or not is further judged.
If the controller comprehensively judges that the lubricating oil is not polluted, the controller controls the first valve to be opened and controls the second valve, the oil absorber and the oil purifying device to be closed, so that the oil which is not polluted directly flows to the running machine; if the controller comprehensively judges that the oil quality does not reach the standard, the controller controls the first valve to be closed, and starts the second valve, the oil absorber and the oil purifying device to realize timely purifying the lubricating oil with the quality which does not reach the standard.
In some embodiments, an oil purification analysis device, the first valve has a level that is lower than the level of the photoelectric sensor and the flow sensor.
In this scheme, the level of first valve is less than photoelectric sensor and flow sensor's level, guarantees that the lubricating oil in the unit oil groove passes through photoelectric sensor and flow sensor earlier, realizes carrying out quality testing to lubricating oil in real time, if oil quality is qualified guarantees that the first valve of controller first time opening, discharges the lubricating oil that reaches standard and flows to the running machine.
In some embodiments, an oil decontamination analysis device is characterized in that the second valve has a level that is lower than the level of the photoelectric sensor and the flow sensor.
In this scheme, the level of second valve is less than photoelectric sensor and flow sensor's level, guarantees that the lubricating oil in the unit oil groove passes through photoelectric sensor and flow sensor earlier, realizes carrying out quality testing to lubricating oil in real time, if oily unqualified assurance controller opens the second valve in the very first time, will not reach standard lubricating oil flow direction oil purifier.
In some embodiments, an oil purification analysis device further comprises a screen having a diameter that is sized to correspond to a diameter of an inner wall of the first conduit;
the filter screen joint is in first pipeline inner wall.
In this scheme, the filter screen is installed in first pipeline inner wall, realizes filtering the lubricating oil that reaches standard, plays other conditions such as device faults such as prevention controller have error.
In some embodiments, an oil decontamination analysis device further comprises an alarm coupled to the controller.
In this scheme, the alarm is connected with the controller, realizes timely notification staff when the oil quality is up to standard.
In some embodiments, an oil purification analysis device is characterized in that a first motor is disposed in the oil purification device, and the first motor is connected to a controller.
In this aspect, the controller controls the start or stop of the oil cleaning apparatus by the first motor.
In some embodiments, an oil purifying and analyzing device is characterized in that a second motor is arranged in the oil absorber, and the second motor is connected with a controller.
In the scheme, the controller controls the starting or stopping of the oil absorber through the second motor.
In some embodiments, an oil purifying and analyzing device is characterized in that a first oil outlet is arranged on the first pipeline of the oil absorber.
In this scheme, the lubricating oil of oil quality standard is direct to flow from the first oil export on the first pipeline, further improves efficiency.
In some embodiments, an oil purifying and analyzing device is characterized in that a second oil outlet is provided on the second pipe, so that the lubricating oil with impurities sequentially passes through the oil extractor and the oil purifying device to the second oil outlet.
In this scheme, the lubricating oil after purifying directly flows from the second oil outlet on the second pipeline, further improves efficiency.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
utilize photoelectric sensor and flow sensor timely and comprehensive quality to the lubricating oil to detect, realize in time finding oily problem to utilize the controller to close first valve and open second valve, oil extractor and oil purifier, utilize oil extractor in time derives lubricating oil to oil purifier, and reuse oil purifier purifies the lubricating oil that does not reach standard very first time, realizes in time finding oily problem and in time purifying lubricating oil at the condition of practicing thrift the manpower.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model. In the drawings:
fig. 1 is a block diagram showing an oil purifying and analyzing apparatus according to embodiment 1;
FIG. 2 is a schematic diagram of an oil purifying and analyzing apparatus according to embodiment 1;
fig. 3 is a structural view showing the installation of a filter screen and an alarm in the oil purifying and analyzing apparatus of embodiment 1.
In the drawings, the reference numerals and corresponding part names:
1-a photosensor; 2-a flow sensor; 3-a controller; 4-a first valve; 5-a second valve; 6-an oil absorber; 7-an oil purification device; 8-an alarm; 9, filtering the mixture by a filter screen; 10-collection tube.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present utility model, the present utility model will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present utility model and the descriptions thereof are for illustrating the present utility model only and are not to be construed as limiting the present utility model.
Example 1
As shown in fig. 1 to 3, embodiment 1 provides an oil purifying and analyzing apparatus including:
a collecting pipe 10, wherein the collecting pipe 10 is arranged at the bottom of the unit oil groove;
a photoelectric sensor 1, wherein the photoelectric sensor 1 is arranged on the inner wall of the collecting tube 10 and is used for detecting oil quality;
a flow sensor 2, wherein the flow sensor 2 is connected with the collecting pipe 10 and is used for detecting oil quality;
the bottom of the collecting pipe 10 is provided with a first through hole, and the first valve 4 matched with the first through hole is arranged on the first through hole;
a second valve 5, a second through hole is arranged at the bottom of the collecting pipe 10, and the second valve 5 matched with the second through hole is arranged on the second through hole;
a first pipe connected to the first valve 4;
a second pipe connected to the second valve 5;
the oil absorber 6 is arranged in the second pipeline;
an oil purifying device 7, wherein the oil purifying device 7 is arranged in the second pipeline;
and the controller 3 is respectively connected with the first valve 4, the second valve 5, the photoelectric sensor 1, the flow sensor 2, the oil absorber 6 and the oil purifying device 7, and is used for controlling the first valve 4 to start and stop or controlling the second valve 5, the oil absorber 6 and the oil purifying device 7 to start and stop according to the detected oil quality.
In a specific embodiment, a collecting pipe 10 is installed at the bottom of the unit oil groove, the collecting pipe 10 is hollow cylinder, the collecting pipe 10 is communicated with the unit oil groove, and lubricating oil in the unit oil groove flows to the collecting pipe 10 under the action of gravity; the inner wall of the collecting tube 10 is fixedly connected with a photoelectric sensor 1, the photoelectric sensor 1 comprises an infrared semiconductor LED and a diode receiver, pollutant particles immersed in oil and generated by the running friction of components attenuate light in a pulse mode, so that the system classifies and counts the sizes of the particles according to the measurement signals of the photoelectric sensor 1 through a controller 3, and finally the controller 3 compares the standard values set on the basis of pure oil in advance to judge whether the oil is polluted or not, and the controller 3 is preferably a PLC; because the purity of the oil is related to the flow rate of the oil, and the collecting pipe 10 is connected with the flow sensor 2, the flow sensor 2 is connected to the middle section of the collecting pipe 10, and the measured oil flow rate is compared with the standard value set by the controller 3 based on the pure oil in advance, so as to further judge whether the oil is polluted.
If the controller 3 comprehensively judges that the lubricating oil is not polluted, the controller 3 controls the first valve 4 to be opened, the first valve 4 is an electric valve, and controls the second valve 5, the oil absorber 6 and the oil purifying device 7 to be closed, so that the oil which is not polluted directly flows to the running machine; if the controller 3 comprehensively judges that the oil quality does not reach the standard, the controller 3 controls the first valve 4 to be closed, and starts the second valve 5, the oil absorber 6 and the oil purifying device 7, and the second valve 5 is an electric valve so as to realize timely purifying the lubricating oil with the quality which does not reach the standard. The oil purifying apparatus 7 is composed of a strainer, a fine filter, a heater, a temperature control switch for turning on and off the heater, a condenser, a vacuum pump, and the like.
In a specific embodiment, in the oil purifying and analyzing device, the level of the first valve 4 is lower than the level of the photoelectric sensor 1 and the flow sensor 2.
The level of the first valve 4 is lower than that of the photoelectric sensor 1 and the flow sensor 2, so that the lubricating oil in the oil groove of the unit is guaranteed to pass through the photoelectric sensor 1 and the flow sensor 2 first, the quality detection of the lubricating oil is realized in real time, and if the oil quality is qualified, the first valve 4 is opened at the first time by the controller 3, and the up-to-standard lubricating oil is discharged to the running machine.
In a specific embodiment, in the oil purifying and analyzing device, the level of the second valve 5 is lower than the level of the photoelectric sensor 1 and the flow sensor 2.
The level of the second valve 5 is lower than that of the photoelectric sensor 1 and the flow sensor 2, so that the lubricating oil in the unit oil groove is guaranteed to pass through the photoelectric sensor 1 and the flow sensor 2 first, the quality detection of the lubricating oil is realized in real time, and if the oil quality is unqualified, the second valve 5 is opened at the first time by the guarantee controller 3, and the substandard lubricating oil flows to the oil purifying device 7.
In a specific embodiment, the oil purifying and analyzing device further comprises a filter screen 9, wherein the diameter of the filter screen 9 is consistent with the diameter of the inner wall of the first pipeline;
the filter screen 9 is clamped on the inner wall of the first pipeline, so that the filter screen can filter the up-to-standard lubricating oil, and other conditions such as errors of the device such as the prevention controller 3 are avoided.
In a specific embodiment, the oil purifying and analyzing device further comprises an alarm 8, and the alarm 8 is connected with the controller 3.
The alarm 8 is connected with the controller 3, so that workers can be informed in time when the oil quality does not reach the standard, and if the alarm 8 always gives a warning, the oil quality can not reach the standard even though the oil quality is possibly purified, and machine cleaning and other operations are needed.
In a specific embodiment, in the oil purifying and analyzing device, a first motor is disposed in the oil purifying device 7, and the first motor is connected to the controller 3.
The controller 3 controls the start or stop of the oil cleaning apparatus 7 by the first motor.
In a specific embodiment, in an oil purifying and analyzing device, a second motor is disposed in the oil extractor 6, and the second motor is connected to the controller 3.
The controller 3 controls the start or stop of the oil extractor 6 through the second motor.
In a specific embodiment, in an oil purifying and analyzing device, a first oil outlet is disposed on a first pipeline of the oil extractor 6.
The lubricating oil with the oil quality reaching the standard directly flows out from a first oil outlet on the first pipeline, so that the efficiency is further improved.
In a specific embodiment, a second oil outlet is disposed on the second pipeline, so that the lubricating oil with impurities sequentially passes through the oil extractor 6 and the oil purifying device 7 to the second oil outlet.
The purified lubricating oil directly flows out from a second oil outlet on the second pipeline, so that the efficiency is further improved. While the foregoing embodiments have been described in some detail for purposes of clarity of understanding, it will be appreciated that the utility model is not limited to the details of construction and the embodiments described above, but is intended to cover various modifications, equivalents, alternatives, and improvements within the spirit and scope of the utility model.
Claims (9)
1. An oil purification analysis device, comprising:
the collecting pipe (10) is used for being arranged at the bottom of the unit oil groove;
the photoelectric sensor (1) is arranged on the inner wall of the collecting tube (10) and used for detecting oil quality;
the flow sensor (2) is connected with the acquisition tube (10) and is used for detecting oil quality;
the bottom of the collecting pipe (10) is provided with a first through hole, and the first valve (4) matched with the first through hole is arranged on the first through hole;
the bottom of the collecting pipe (10) is provided with a second through hole, and the second valve (5) matched with the second through hole is arranged on the second through hole;
a first conduit connected to a first valve (4);
the second pipeline is connected with a second valve (5);
the oil absorber (6) is arranged in the second pipeline;
an oil purification device (7), the oil purification device (7) being arranged in the second pipeline;
the controller (3), the controller (3) is connected with first valve (4), second valve (5), photoelectric sensor (1), flow sensor (2), oil extractor (6) and oil purifier (7) respectively for open and stop or control second valve (5), oil extractor (6) and oil purifier (7) start and stop according to oily control first valve (4) that detects.
2. An oil purification analysis device according to claim 1, characterized in that the level of the first valve (4) is lower than the level of the photoelectric sensor (1) and the flow sensor (2).
3. An oil purification analysis device according to claim 2, characterized in that the level of the second valve (5) is lower than the level of the photoelectric sensor (1) and the flow sensor (2).
4. An oil purification analysis device according to claim 3, further comprising a screen (9), the screen (9) having a diameter corresponding to the diameter of the inner wall of the first pipe;
the filter screen (9) is clamped on the inner wall of the first pipeline.
5. An oil decontamination analysis device according to claim 3, further comprising an alarm (8), wherein the alarm (8) is connected to the controller (3).
6. An oil purification analysis device according to claim 3, characterized in that a first motor is arranged in the oil purification device (7), which first motor is connected to the controller (3).
7. An oil purification analysis device according to claim 3, characterized in that a second motor is arranged in the oil extractor (6), which second motor is connected to the controller (3).
8. An oil purification analysis device according to claim 3, characterized in that the first conduit of the extractor (6) is provided with a first oil outlet.
9. An oil purification analysis apparatus according to claim 3, wherein a second oil outlet is provided in the second pipe for allowing the contaminated lubricating oil to pass through the oil extractor (6) and the oil purification apparatus (7) in this order to the second oil outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320963622.9U CN219777473U (en) | 2023-04-25 | 2023-04-25 | Oil purifying and analyzing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320963622.9U CN219777473U (en) | 2023-04-25 | 2023-04-25 | Oil purifying and analyzing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219777473U true CN219777473U (en) | 2023-09-29 |
Family
ID=88105938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320963622.9U Active CN219777473U (en) | 2023-04-25 | 2023-04-25 | Oil purifying and analyzing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219777473U (en) |
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2023
- 2023-04-25 CN CN202320963622.9U patent/CN219777473U/en active Active
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