CN219768637U - Pipe outer wall wire winding equipment - Google Patents
Pipe outer wall wire winding equipment Download PDFInfo
- Publication number
- CN219768637U CN219768637U CN202321375242.XU CN202321375242U CN219768637U CN 219768637 U CN219768637 U CN 219768637U CN 202321375242 U CN202321375242 U CN 202321375242U CN 219768637 U CN219768637 U CN 219768637U
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- China
- Prior art keywords
- motor
- hollow
- gear
- plate
- steel wire
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- 238000004804 winding Methods 0.000 title claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 43
- 239000010959 steel Substances 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000003044 adaptive effect Effects 0.000 claims description 5
- 230000009194 climbing Effects 0.000 claims description 5
- 238000010618 wire wrap Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000009730 filament winding Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000004873 anchoring Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The utility model relates to pipe outer wall wire winding equipment, which belongs to the technical field of pipeline production and comprises a bottom plate, wherein a base is arranged on the upper surface of the bottom plate, a rotary worktable is rotatably arranged on the upper surface of the base, a hollow carrying table is arranged on the outer side of the rotary worktable, the rotary worktable is positioned at the hollow part of the hollow carrying table, a driving mechanism for driving the rotary worktable to rotate is hung on the lower surface of the hollow carrying table, a fixing frame is fixedly arranged on the upper surface of the bottom plate, the fixing frame is positioned on the left side of the hollow carrying table, a lifting device is arranged in the fixing frame, a fixing plate is fixedly arranged on the right surface of the lifting device, a guide pulley is hung on the lower surface of the fixing plate, a stress generating device for pressing down a steel wire is arranged in the fixing plate, and a steel wire paying-off machine main body is fixedly arranged on the upper surface of the bottom plate.
Description
Technical Field
The utility model belongs to the technical field of pipeline production, and particularly relates to pipe outer wall winding equipment.
Background
The stress steel cylinder concrete pipe (PCCP pipe for short) is a water pipe which is made by winding a circumferential prestress steel wire on a high-strength concrete pipe core with a steel cylinder and spraying a compact cement mortar protection layer on the steel wire. The process of pre-stressing the pipe core by the pre-stressing steel wire is to apply pre-stressing to the PCCP pipe, and the stress of the wound steel wire directly influences the capacity of the finished pipeline to bear the internal pressure, so that the pre-stressing steel wire is an important process for determining the service life and the structure of the PCCP pipe.
Through searching, china in the related field grants patents, the patent publication number is: CN216590345U, patent name: the utility model provides a small-bore PCCP tube core wire winding device that prevents skidding, including the support of vertical setting, install the pressure disk on the support, install the support of vertical setting on the subaerial below the pressure disk, the support top is connected with the carousel through drive arrangement rotation, a plurality of supporting seats are installed at the carousel top, each supporting seat is circumference equipartition, the steel ring of supporting seat top fixedly connected with annular setting, at least one standing groove has been seted up along its circumference on the lateral wall of steel ring, the interference is connected with the rubber ring that O type set up in the standing groove, the rubber ring protrusion standing groove sets up and its lateral wall contradicts the inner wall setting of PCCP pipe. According to the utility model, the steel ring is arranged at the top of the supporting seat, and the rubber ring is excessively hard filled on the outer wall of the steel ring, so that the outer wall of the rubber ring is abutted against the inner wall of the PCCP pipe core, thereby increasing the friction force between the PCCP pipe core and the supporting seat, and reducing the slipping of the PCCP pipe core due to the action of winding external force in the winding process to a certain extent.
The PCCP tube core wire winding device in the prior art is inconvenient to adjust the wire winding pitch in time when a pipeline is wound, the upper and lower wire winding steel wires in the middle layer are inconvenient to cling in the wire winding process, and the compressive strength of the processed pipeline is easy to influence, so that the technical problem is solved by the special pipe outer wall wire winding device.
Disclosure of Invention
Aiming at the problems that when a pipeline is wound, the PCCP pipe core winding device in the prior art is inconvenient to adjust the winding screw pitch in time, the upper and lower winding wires in the middle layer are inconvenient to attach to each other in the winding process, and the compressive strength of the pipeline after the processing is affected. The specific technical scheme is as follows:
the utility model provides a tubular product outer wall wire wrapping equipment, includes the bottom plate, the upper surface fixed mounting of bottom plate has the base, the upper surface rotation of base installs the rotary table, the outside of rotary table is provided with hollow carrier, the rotary table is located the hollow department of hollow carrier, the lower surface of hollow carrier hangs and is equipped with and is used for driving rotary table pivoted actuating mechanism.
The upper surface fixed mounting of bottom plate has the mount, the mount is located the left side of hollow microscope carrier, install elevating gear in the mount, elevating gear's right surface fixed mounting has the fixed plate, the lower surface hoist and mount of fixed plate are provided with the guide pulley, be provided with the stress generating device that is used for pushing down the steel wire in the fixed plate, the upper surface fixed mounting of bottom plate has the steel wire paying out machine main part, the cooperation is used between steel wire paying out machine main part, elevating gear, guide pulley and the stress generating device four.
In the technical scheme, the upper end of the rotary workbench is provided with the inverted T-shaped part, the upper surface of the inverted T-shaped part is provided with a plurality of fixed rods in a circumferential equidistant manner, and an adaptive circular plate is fixedly arranged between the upper surfaces of the fixed rods;
in the above technical scheme, the upper surface of the right end of the fixed plate is provided with a sliding groove in a penetrating manner, the stress generating device comprises a sliding frame and a first motor, the sliding frame is slidably arranged in the sliding groove, the lower end of the sliding frame is rotatably provided with a lower pressing roller, the left surface of the sliding frame is provided with a plurality of tooth grooves at equal intervals, the first motor is hung on the lower surface of the right end of the fixed plate, the outer surface of an output shaft of the first motor is sleeved with a first gear, and the first gear is meshed with the tooth grooves;
in the technical scheme, the driving mechanism comprises an outer fluted disc and a second motor, the outer fluted disc is sleeved on the outer surface of the rotary worktable, the second motor is hung on the lower surface of the hollow carrier, a second gear is sleeved on the outer surface of an output shaft of the second motor, and the second gear is meshed with the outer fluted disc;
in the technical scheme, the lifting device comprises a large screw and a third motor, the large screw is rotatably arranged in the fixing frame, the output end of the third motor is fixedly connected with the top end of the large screw, the outer surface of the large screw is sleeved with a screw sliding table, and the right surface of the screw sliding table is fixedly connected with the fixing plate;
in the technical scheme, the rear surface of the hollow carrying platform is provided with a landing port, and a landing ladder is arranged at the landing port.
In the technical scheme, a high platform climbing ladder is fixedly arranged in the hollow carrying platform.
Compared with the prior art, the pipe outer wall wire wrapping equipment has the beneficial effects that:
1. the utility model can utilize the driving mechanism of the rotary workbench, the stress generating device, the lifting device and the main body of the steel wire paying-off machine to be matched, wind the steel wires on the outer surface of the pipeline at a uniform speed at equal intervals, and can attach the steel wires which are wound up and down after winding, thereby ensuring the compressive strength of the pipeline after winding.
2. According to the utility model, the plurality of fixing rods are fixedly arranged on the upper surface of the inverted T-shaped part of the rotary table, and the adaptive circular plate is fixedly arranged between the upper surfaces of the plurality of fixing rods, so that when the pipeline is sleeved on the outer surface of the inverted T-shaped part of the rotary table, the inner supporting strength of the pipeline can be enhanced by utilizing the fixing rods and the adaptive circular plate, and the upper part of the pipeline is prevented from swinging to deviate from the position when the rotary table rotates, thereby ensuring the winding effect of the pipeline.
Drawings
Fig. 1 is a schematic diagram of a front view structure of the present utility model.
Fig. 2 is an enlarged view of a partial structure at a in fig. 1.
Fig. 3 is a state diagram of the present utility model in use.
In fig. 1-3, wherein: the device comprises a 1-bottom plate, a 11-base, a 2-rotary workbench, a 21-inverted T-shaped part, a 22-fixed rod, a 23-adaptive circular plate, a 3-driving mechanism, a 31-outer fluted disc, a 32-second motor, a 33-second gear, a 4-hollow carrying platform, a 41-landing port, a 42-high platform climbing ladder, a 5-fixed frame, a 51-lifting device, a 511-large screw, a 512-screw sliding table, a 513-third motor, a 6-fixed plate, a 61-guide pulley, a 62-sliding groove, a 7-stress generating device, a 71-sliding frame, a 711-tooth groove, a 72-first motor, a 73-first gear, a 74-lower pressing roller and an 8-steel wire paying-off machine main body.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution:
the utility model provides a tubular product outer wall wire winding equipment, including bottom plate 1, the upper surface fixed mounting of bottom plate 1 has base 11, the upper surface rotation of base 11 installs rotary table 2, the outside of rotary table 2 is provided with hollow carrier 4, rotary table 2 is located the hollow department of hollow carrier 4, the lower surface of hollow carrier 4 hangs and is equipped with the actuating mechanism 3 that is used for driving rotary table 2 pivoted, the upper surface fixed mounting of bottom plate 1 has mount 5, mount 5 is located the left side of hollow carrier 4, install elevating gear 51 in the mount 5, the right side fixed mounting of elevating gear 51 has fixed plate 6, the lower surface hoist and mount of fixed plate 6 are provided with guide pulley 61, be provided with the stress generator 7 that is used for pushing down the steel wire in the fixed plate 6, fixed mounting has steel wire paying out machine main part 8 in the upper surface of bottom plate 1, the cooperation is used between four of steel wire paying out machine main part 8, elevating gear 51, guide pulley 61 and stress generator 7.
When the device is used, firstly, a pipeline is placed on the upper surface of a rotary workbench 2, then a lifting device 51 drives a fixing plate 6 to move downwards, the fixing plate 6 drives a guide pulley 61 and a stress generating device 7 to move downwards to a position which is horizontal to the winding position at the bottom of the pipeline, a steel wire wound and stored in a steel wire paying-off machine main body 8 passes through the guide pulley 61, the steel wire is guided to the winding direction of the pipeline, the end part of the steel wire is inserted into a preset anchoring block below the outer surface of the pipeline to be fixed, then the steel wire is pressed downwards by the stress generating device 7 to enable the steel wire to be flush with the winding position, then a driving mechanism 3 is used for slowly driving the rotary workbench 2 to rotate forwards, meanwhile, the lifting device 51 is used for driving the fixing plate 6 and the stress generating device 7 to slowly move upwards, the winding position is adjusted until the steel wire is wound on the outer surface of the whole pipeline, the lifting speed of the lifting device 51 is reduced, the rotating speed of the rotary workbench 2 is reduced, the last circle of steel wire is pressed downwards to be parallel to the socket ring end of the pipeline by the stress generating device 7, and finally the steel wire shearing end is manually inserted into the socket ring of the pipeline to be fixed;
it should be noted that during the winding process, the first ring of steel wires should be parallel to the end face of the bell mouth ring of the pipeline, and the average tension is about half of the rated tension, and more than one ring of post-tensioning force must reach the rated tension. The steel wire must not press against the anchor block. The normal fluctuation of the tension force generated by the pressing down of the wire by the stress generating means 7 is not more than 10% from the average value (design tension).
It is worth noting that, when the rotary table 2 rotates, in order to enhance the stability of the pipeline placed above the rotary table 2, the inverted-T-shaped portion 21 needs to be arranged at the upper end of the rotary table 2, a plurality of fixing rods 22 are fixedly mounted on the upper surface of the inverted-T-shaped portion 21 at equal intervals in the circumferential direction, and an adaptive circular plate 23 is fixedly mounted between the upper surfaces of the plurality of fixing rods 22, so that the inverted-T-shaped portion 21 can be clamped into the bottom end of the pipeline to lift the pipeline, and the circular plate 23 can be clamped into the top end of the pipeline, so that the shaking of the top of the pipeline during the rotation of the rotary table 2 is avoided, and the stability and the winding effect of the pipeline winding operation are effectively ensured.
Specifically, the spout 62 has been run through to the right-hand member upper surface of fixed plate 6, stress generator 7 includes balladeur train 71 and first motor 72, balladeur train 71 slidable mounting is in spout 62, and lower compression roller 74 is installed in the lower extreme rotation of balladeur train 71, a plurality of tooth grooves 711 have been seted up to the left surface equidistance of balladeur train 71, first motor 72 hoist and mount at the right-hand member lower surface of fixed plate 6, and first gear 73 has been cup jointed to the output shaft surface of first motor 72, the meshing is connected between first gear 73 and the tooth groove 711, first motor 72 can drive balladeur train 71 with the help of first gear 73 and slide from top to bottom, thereby adjust the tensile force size that lower compression roller 74 pushed down to the steel wire.
Specifically, the driving mechanism 3 includes an external fluted disc 31 and a second motor 32, the external fluted disc 31 is sleeved on the outer surface of the rotary table 2, the second motor 32 is hoisted on the lower surface of the hollow carrier 4, a second gear 33 is sleeved on the outer surface of an output shaft of the second motor 32, the second gear 33 is meshed with the external fluted disc 31, and the second motor 32 can drive the rotary table 2 to rotate through the linkage cooperation of the second gear 33 and the external fluted disc 31.
Specifically, the lifting device 51 includes a large screw 511 and a third motor 513, the large screw 511 is rotatably installed in the fixing frame 5, an output end of the third motor 513 is fixedly connected with a top end of the large screw 511, a screw sliding table 512 is sleeved on an outer surface of the large screw 511, a right surface of the screw sliding table 512 is fixedly connected with the fixing plate 6, the large screw 511 can be driven to rotate by the third motor 513 by means of linkage cooperation of the large screw 511 and the screw sliding table 512, and the screw sliding block 512 can slide up and down, so that the fixing plate 6, the guide pulley 61 and the stress generating device 7 are driven by the screw sliding block 512 to move up and down to change positions.
In order to facilitate connection of the steel wire with the inside of the connecting anchoring block of the pipeline, a landing port 41 is formed in the rear surface of the hollow carrying platform 4, a landing ladder is arranged at the landing port 41, and the steel wire and the pipeline can be initially connected by utilizing the landing ladder to enter the hollow carrying platform 4 from the landing port 41.
In order to facilitate the connection of the steel wire wound on the last circle of the pipeline with the socket ring of the pipeline, a high-rise climbing ladder 42 is fixedly arranged in the hollow carrying platform 4, and the connection operation of the steel wire and the socket ring of the pipeline can be performed by logging on the top of the high-rise climbing ladder 42.
Claims (7)
1. The utility model provides a tubular product outer wall wire wrapping equipment, includes bottom plate (1), the last fixed surface of bottom plate (1) installs base (11), its characterized in that, rotary table (2) are installed in the upper surface rotation of base (11), the outside of rotary table (2) is provided with hollow carrier (4), rotary table (2) are located the hollow department of hollow carrier (4), the lower surface of hollow carrier (4) hangs and is equipped with and is used for driving rotary table (2) pivoted actuating mechanism (3):
the utility model discloses a wire paying-off machine, including bottom plate (1), fixed mounting, elevating gear (51), fixed plate (6) lower surface hoist and mount, fixed plate (6) upper surface fixed mounting has mount (5), fixed mounting (5) are located the left side of hollow microscope carrier (4), install elevating gear (51) in fixed mounting (5), fixed plate (6) lower surface hoist and mount are provided with guide pulley (61), be provided with in fixed plate (6) and be used for pushing down stress generating device (7) of steel wire, the upper surface fixed mounting of bottom plate (1) has steel wire paying-off machine main part (8), cooperation use between steel wire paying-off machine main part (8), elevating gear (51), guide pulley (61) and stress generating device (7).
2. The pipe outer wall wire wrapping equipment according to claim 1, wherein an inverted-T-shaped portion (21) is arranged at the upper end of the rotary table (2), a plurality of fixing rods (22) are fixedly arranged on the upper surface of the inverted-T-shaped portion (21) at equal intervals in the circumferential direction, and an adaptive circular plate (23) is fixedly arranged between the upper surfaces of the fixing rods (22).
3. The pipe outer wall wire winding equipment according to claim 1, wherein the sliding groove (62) is formed in the upper surface of the right end of the fixing plate (6) in a penetrating mode, the stress generating device (7) comprises a sliding frame (71) and a first motor (72), the sliding frame (71) is slidably mounted in the sliding groove (62), the lower end of the sliding frame (71) is rotatably provided with a lower pressing roller (74), a plurality of tooth grooves (711) are formed in the left surface of the sliding frame (71) at equal intervals, the first motor (72) is hoisted on the lower surface of the right end of the fixing plate (6), a first gear (73) is mounted on the outer surface of an output shaft of the first motor (72) in a sleeved mode, and the first gear (73) is connected with the tooth grooves (711) in a meshed mode.
4. A pipe outer wall wire wrapping device according to claim 3, characterized in that the driving mechanism (3) comprises an outer fluted disc (31) and a second motor (32), the outer fluted disc (31) is sleeved on the outer surface of the rotary worktable (2), the second motor (32) is hoisted on the lower surface of the hollow carrying platform (4), a second gear (33) is sleeved on the outer surface of an output shaft of the second motor (32), and the second gear (33) is meshed with the outer fluted disc (31).
5. The pipe outer wall wire winding equipment according to claim 4, wherein the lifting device (51) comprises a large screw (511) and a third motor (513), the large screw (511) is rotatably installed in the fixing frame (5), the output end of the third motor (513) is fixedly connected with the top end of the large screw (511), a screw sliding table (512) is sleeved on the outer surface of the large screw (511), and the right surface of the screw sliding table (512) is fixedly connected with the fixing plate (6).
6. The pipe outer wall filament winding device according to claim 1, wherein a landing port (41) is formed in the rear surface of the hollow carrying platform (4), and a landing ladder is installed at the landing port (41).
7. A pipe outer wall filament winding apparatus according to claim 6, characterized in that a high-rise climbing ladder (42) is fixedly installed in the hollow carrier (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321375242.XU CN219768637U (en) | 2023-05-31 | 2023-05-31 | Pipe outer wall wire winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321375242.XU CN219768637U (en) | 2023-05-31 | 2023-05-31 | Pipe outer wall wire winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219768637U true CN219768637U (en) | 2023-09-29 |
Family
ID=88132549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321375242.XU Active CN219768637U (en) | 2023-05-31 | 2023-05-31 | Pipe outer wall wire winding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219768637U (en) |
-
2023
- 2023-05-31 CN CN202321375242.XU patent/CN219768637U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |