CN219760161U - Two-core plastic straight connector - Google Patents
Two-core plastic straight connector Download PDFInfo
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- CN219760161U CN219760161U CN202322355158.8U CN202322355158U CN219760161U CN 219760161 U CN219760161 U CN 219760161U CN 202322355158 U CN202322355158 U CN 202322355158U CN 219760161 U CN219760161 U CN 219760161U
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Abstract
Description
技术领域Technical field
本申请涉及新能源车连接器领域,尤其是涉及两芯塑胶直头连接器。This application relates to the field of new energy vehicle connectors, especially to two-core plastic straight connectors.
背景技术Background technique
随着新能源车发展,新能源车所需要的电连接器需求也日益增加,连接器包括插头模块和插座模块,插座模块一般固定在新能源车上,插头模块一般外接电缆与电源连通,当需要进行充电时,将插头模块与插座模块连接即可。With the development of new energy vehicles, the demand for electrical connectors required by new energy vehicles is also increasing. Connectors include plug modules and socket modules. Socket modules are generally fixed on new energy vehicles. Plug modules are generally connected to external cables and power supplies. When When charging is required, just connect the plug module and the socket module.
但新能源车在充电的过程中,插头模块和插座模块直接插接,一旦受到外力碰撞,插头模块容易与插座模块发生松动,导致充电过程暂停,但由于插头模块可能未完全从插座模块上脱出仅发生了松动,因此使用者难以立即发现,导致浪费了较多时间,故有待改善。However, during the charging process of new energy vehicles, the plug module and the socket module are directly connected. Once impacted by an external force, the plug module is easy to loosen from the socket module, causing the charging process to be suspended. However, the plug module may not be completely detached from the socket module. It is only loose, so it is difficult for users to detect it immediately, resulting in a waste of time, so it needs to be improved.
实用新型内容Utility model content
为了提高新能源车在充电过程中的效率,本申请提供两芯塑胶直头连接器。In order to improve the efficiency of new energy vehicles during the charging process, this application provides a two-core plastic straight connector.
本申请提供的两芯塑胶直头连接器采用如下的技术方案:The two-core plastic straight connector provided by this application adopts the following technical solution:
两芯塑胶直头连接器,包括插座模块和插头模块,所述插座模块包括插座壳体,所述插头模块包括插头壳体,所述插座壳体与插头壳体插接设置;所述插座壳体和插头壳体之间设置有多重锁止组件,所述多重锁止组件包括锁止条、第一插座锁止块、第一插头锁止块和第一插头连杆;所述第一插座锁止块连接在插座壳体上,所述第一插头连杆摆动安装在插头壳体上,所述第一插头连杆靠近插座壳体的一端与第一插头锁止块相连,所述第一插头锁止块与第一插座锁止块相贴以能够相互限制所述第一插头锁止块与第一插座锁止块移动;所述锁止条的一端滑移设置在插头壳体上,所述锁止条的另一端连接有锁止钩,所述锁止钩可钩设在相贴的第一插头锁止块和第一插座锁止块上。A two-core plastic straight connector includes a socket module and a plug module. The socket module includes a socket shell. The plug module includes a plug shell. The socket shell and the plug shell are plugged into each other; the socket shell A multiple locking assembly is provided between the body and the plug housing. The multiple locking assembly includes a locking bar, a first socket locking block, a first plug locking block and a first plug connecting rod; the first socket The locking block is connected to the socket housing, the first plug connecting rod is swingably mounted on the plug housing, and one end of the first plug connecting rod close to the socket housing is connected to the first plug locking block. A plug locking block is in contact with the first socket locking block to mutually restrict the movement of the first plug locking block and the first socket locking block; one end of the locking bar is slidably provided on the plug housing , the other end of the locking bar is connected with a locking hook, and the locking hook can be hooked on the adjacent first plug locking block and the first socket locking block.
通过采用上述技术方案,使用者在为新能源车充电时,插头壳体与插座壳体插接的过程中,第一插座锁止块朝向第一插头锁止块移动,第一插头锁止块带动第一插头连杆向远离插头壳体的方向抬起,第一插头连杆远离第一插头锁止块的另一端向靠近插头壳体的方向移动;当第一插头锁止块完全越过第一插座锁止块时,第一插头锁止块失去第一插座锁止块的限制,第一插头连杆弹性复位令第一插头锁止块复位至原高度,此时第一插头锁止块与第一插座锁止块相贴,第一插头锁止块限制第一插座锁止块向远离插头壳体的方向移动;By adopting the above technical solution, when the user charges the new energy vehicle, during the process of plugging the plug housing and the socket housing, the first socket locking block moves toward the first plug locking block, and the first plug locking block The first plug connecting rod is driven to lift in the direction away from the plug housing, and the other end of the first plug connecting rod away from the first plug locking block moves in the direction close to the plug housing; when the first plug locking block completely crosses the When a socket locking block is used, the first plug locking block loses the restriction of the first socket locking block, and the first plug connecting rod elastically resets the first plug locking block to its original height. At this time, the first plug locking block Being in contact with the first socket locking block, the first plug locking block restricts the movement of the first socket locking block in a direction away from the plug housing;
再移动锁止条,锁止钩向上抬起;当锁止钩失去第一插头锁止块和第一插座锁止块的限制,锁止钩复位至原始高度,此时第一插头锁止块位于锁止钩和第一插座锁止块之间,锁止钩限制第一插头锁止块和第一插座锁止块的相对移动;Move the locking bar again, and the locking hook lifts upward; when the locking hook loses the restrictions of the first plug locking block and the first socket locking block, the locking hook returns to the original height, and at this time the first plug locking block Located between the locking hook and the first socket locking block, the locking hook limits the relative movement of the first plug locking block and the first socket locking block;
利用多重锁止组件稳定了插头模块和插座模块的连接,从而减少了插头模块和插座模块松动的情况,提高了新能源车在充电过程中的效率;同时保护了汽车高压电路。Multiple locking components are used to stabilize the connection between the plug module and the socket module, thereby reducing the loosening of the plug module and the socket module, improving the efficiency of the new energy vehicle during the charging process; and at the same time protecting the vehicle's high-voltage circuit.
可选的,所述多重锁止组件还包括锁止壳、第二插座锁止块、第二插头锁止块和第二插头连杆;所述锁止壳安装在插头壳体上;所述第二插头连杆摆动安装在锁止壳上,所述第二插头连杆靠近插座壳体的一端与第二插头锁止块相连;所述第二插座锁止块与插座壳体相连,所述第二插头锁止块与所述第二插座锁止块相贴以能够限制所述第二插头锁止块与所述第二插座锁止块相互移动。Optionally, the multiple locking assembly also includes a locking shell, a second socket locking block, a second plug locking block and a second plug connecting rod; the locking shell is installed on the plug housing; the The second plug connecting rod is swingably mounted on the locking shell, and one end of the second plug connecting rod close to the socket housing is connected to the second plug locking block; the second socket locking block is connected to the socket housing, so The second plug locking block and the second socket locking block are in contact with each other so as to limit the mutual movement of the second plug locking block and the second socket locking block.
可选的,所述第一插头连杆远离插头壳体的顶壁与所述锁止条远离插头壳体的顶壁相贴,所述锁止条远离插头壳体的顶壁上开设有第一凹陷缺口,所述第一插头连杆可按压至第一凹陷缺口内,以令第一插头锁止块向远离第一凹陷缺口的方向抬起。Optionally, the top wall of the first plug connecting rod away from the plug housing is in contact with the top wall of the locking bar away from the plug housing, and a third hole is provided on the top wall of the locking bar away from the plug housing. A recessed notch, the first plug connecting rod can be pressed into the first recessed notch to lift the first plug locking block in a direction away from the first recessed notch.
可选的,所述锁止条远离锁止钩的一端设置有锁止按压板,所述锁止按压板的顶壁高度高于锁止条的顶壁高度,所述第一插头连杆远离第一插头锁止块的一端可抵触在锁止按压板的侧壁上。Optionally, the end of the locking bar away from the locking hook is provided with a locking pressing plate. The height of the top wall of the locking pressing plate is higher than the height of the top wall of the locking bar. The first plug connecting rod is further away from the locking hook. One end of the first plug locking block can abut against the side wall of the locking pressing plate.
可选的,所述锁止条与插头壳体之间存在间隙,所述插头壳体上设置有插头定位块,所述锁止条靠近插头壳体的顶壁上设置有锁止定位块,所述插头定位块可与锁止定位块相贴,以限制锁止条的移动。Optionally, there is a gap between the locking bar and the plug housing, a plug positioning block is provided on the plug housing, and a locking positioning block is provided on the top wall of the locking bar close to the plug housing, The plug positioning block can be in contact with the locking positioning block to limit the movement of the locking bar.
通过采用上述技术方案,在插头壳体和插座壳体在插接前,先令第一插头连杆的位于锁止区域外的端部位于第一凹陷缺口的上方,插头定位块与锁止定位块相贴;此时进行插头壳体和插座壳体的插接,第二插头锁止块和第二插座锁止块相互限制、同时第一插头锁止块和第一插头锁止块也相互限制;此时移动锁止条令锁止钩对第一插头锁止块和第一插座锁止块的限制;By adopting the above technical solution, before the plug housing and the socket housing are plugged together, the end of the first plug connecting rod located outside the locking area is located above the first concave notch, and the plug positioning block and the locking positioning block are The blocks are in contact with each other; at this time, the plug housing and the socket housing are connected, the second plug locking block and the second socket locking block restrict each other, and at the same time, the first plug locking block and the first plug locking block also mutually restrict each other. Restriction; at this time, the moving locking regulation locking hook restricts the first plug locking block and the first socket locking block;
当需要分离插头壳体和插座壳体时,操作人员按压锁止条位于锁止区域外的一端令锁止钩抬起,并沿第一插头锁止块和第二插座锁止块的顶壁移动;当锁止条上的第一凹陷缺口位于第一插头连杆远离锁止壳一端的正下方时,锁止钩已移过第一插头锁止块和第二插座锁止块,且锁止条恢复至初始状态;此时同时按压第一插头连杆和第二插头连杆的端部并将插头壳体向远离插座壳体的方向拉动,第一插头锁止块和第二插头锁止块同时抬起,以便对应的第一插座锁止块和第二插座锁止块向远离插头壳体的方向移动,从而完成插座壳体和插头壳体的解锁分离;When it is necessary to separate the plug housing and the socket housing, the operator presses the end of the locking bar located outside the locking area to lift the locking hook and move it along the top walls of the first plug locking block and the second socket locking block. Move; when the first concave notch on the locking bar is located directly below the end of the first plug connecting rod away from the locking shell, the locking hook has moved past the first plug locking block and the second socket locking block, and the lock The stop bar returns to its initial state; at this time, simultaneously press the ends of the first plug connecting rod and the second plug connecting rod and pull the plug housing away from the socket housing. The first plug locking block and the second plug locking block The stop blocks are lifted simultaneously so that the corresponding first socket locking block and the second socket locking block move in a direction away from the plug housing, thereby completing the unlocking and separation of the socket housing and the plug housing;
利用第一插头锁止块、第一插座锁止块和锁止钩的配合,且利用第二插头锁止块和第二插座锁止块的配合,进一步提高了插座模块和插头模块连接的稳定性,进一步减少了插头模块和插座模块松动的情况。Utilizing the cooperation of the first plug locking block, the first socket locking block and the locking hook, and utilizing the cooperation of the second plug locking block and the second socket locking block, the stability of the connection between the socket module and the plug module is further improved. It further reduces the loosening of plug modules and socket modules.
可选的,所述插座模块还包括插座屏蔽壳,所述插座屏蔽壳安装在插座壳体内;所述插头模块还包括插头屏蔽壳、插头屏蔽环和插头屏蔽垫片,所述插头屏蔽壳安装在插头壳体内,所述插头屏蔽环和插头屏蔽垫片均套设在电缆上,所述插头屏蔽垫片抵紧在插头屏蔽壳的端壁;所述插座屏蔽壳可插设至插头屏蔽壳内。Optionally, the socket module also includes a socket shielding shell, which is installed in the socket shell; the plug module also includes a plug shielding shell, a plug shielding ring and a plug shielding gasket, and the plug shielding shell is installed In the plug housing, the plug shielding ring and plug shielding gasket are set on the cable, and the plug shielding gasket is pressed against the end wall of the plug shielding shell; the socket shielding shell can be inserted into the plug shielding shell Inside.
可选的,所述插座屏蔽壳的两端均设置有若干屏蔽弯片,若干屏蔽弯片在插座屏蔽壳端部呈相对应设置,所述屏蔽弯片勾连在插座壳体的端壁上。Optionally, a plurality of shielding bends are provided at both ends of the socket shielding shell. Several shielding bends are arranged correspondingly at the ends of the socket shielding shell. The shielding bends are hooked on the end wall of the socket shell.
可选的,所述插头屏蔽壳和插座屏蔽壳上均设置有若干弹性抵接片,位于所述插座屏蔽壳上的弹性抵接片与插座壳体的侧壁相抵,位于所述插头屏蔽壳上的弹性抵接片与与插头后胶芯壳的外壁相抵。Optionally, the plug shielding shell and the socket shielding shell are each provided with a number of elastic abutting pieces, and the elastic abutting pieces located on the socket shielding shell abut against the side walls of the socket shell, and are located on the plug shielding shell. The elastic abutting piece on the plug abuts against the outer wall of the plug's rear plastic core shell.
可选的,所述插头屏蔽壳上设置有若干外接弹性片,若干所述外接弹性片与插头壳体内壁相抵。Optionally, the plug shielding shell is provided with a plurality of external elastic pieces, and the plurality of external elastic pieces are against the inner wall of the plug housing.
通过采用上述技术方案,在安装时,插头屏蔽壳插设至插头壳体内,此时将插头前胶芯壳和插头后胶芯壳插设至插头屏蔽壳内,插头母端和线缆安装在插头前胶芯壳和插头后胶芯壳内,最后将插头端盖和插头尾盖安装在插头壳体内,此时封线体、塑胶垫片和屏蔽环依次被压接在插头屏蔽壳和插头后胶芯壳上,插头后胶芯壳压接插头前胶芯壳,插头前胶芯壳和插头屏蔽壳被插头尾盖压紧;插头屏蔽壳套设在插座屏蔽壳内,此时插座屏蔽壳、插头屏蔽壳、插头屏蔽环和插头屏蔽垫片完成360°屏蔽;By adopting the above technical solution, during installation, the plug shielding shell is inserted into the plug shell. At this time, the plug front rubber core shell and the plug rear rubber core shell are inserted into the plug shielding shell, and the plug female end and the cable are installed in the plug shielding shell. In the plug front rubber core shell and the plug rear rubber core shell, finally install the plug end cover and plug tail cover in the plug shell. At this time, the sealing body, plastic gasket and shielding ring are sequentially crimped on the plug shield shell and plug. On the rear rubber core shell, the plug rear rubber core shell is crimped to the plug front rubber core shell. The plug front rubber core shell and plug shielding shell are pressed tightly by the plug tail cover; the plug shielding shell is set in the socket shielding shell. At this time, the socket shield Shell, plug shielding case, plug shielding ring and plug shielding gasket complete 360° shielding;
当插头模块和插座模块插接时,插头母端套设在插座端子上,信号头插设至信号插孔件连通以便于接收信号。When the plug module and the socket module are connected, the female end of the plug is placed on the socket terminal, and the signal head is inserted into the signal socket to communicate with the signal socket for receiving signals.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
利用多重锁止组件稳定了插头模块和插座模块的连接,从而减少了插头模块和插座模块松动的情况,提高了新能源车在充电过程中的效率,同时保护了汽车高压电路;The use of multiple locking components stabilizes the connection between the plug module and the socket module, thereby reducing the looseness of the plug module and the socket module, improving the efficiency of the new energy vehicle during the charging process, and protecting the vehicle's high-voltage circuit;
利用第一插头锁止块、第一插座锁止块和锁止钩的配合,且利用第二插头锁止块和第二插座锁止块的配合,进一步提高了插座模块和插头模块连接的稳定性,进一步减少了插头模块和插座模块松动的情况;Utilizing the cooperation of the first plug locking block, the first socket locking block and the locking hook, and utilizing the cooperation of the second plug locking block and the second socket locking block, the stability of the connection between the socket module and the plug module is further improved. It further reduces the loosening of plug modules and socket modules;
当插头模块和插座模块插接时,插头母端套设在插座端子上,信号头插设至信号插孔件内完成连通以便于接收信号。插头屏蔽壳套设在插座屏蔽壳内,此时插座屏蔽壳、插头屏蔽壳、插头屏蔽环和插头屏蔽垫片完成360°屏蔽。When the plug module and the socket module are connected, the female end of the plug is placed on the socket terminal, and the signal head is inserted into the signal jack to complete the connection so as to receive the signal. The plug shielding shell is set inside the socket shielding shell. At this time, the socket shielding shell, plug shielding shell, plug shielding ring and plug shielding gasket complete 360° shielding.
附图说明Description of the drawings
图1是本申请实施例中两芯塑胶直头连接器的结构示意图。Figure 1 is a schematic structural diagram of a two-core plastic straight connector in an embodiment of the present application.
图2是本申请实施例中插座壳体、插头壳体和多重锁止组件之间连接关系的剖视图。Figure 2 is a cross-sectional view of the connection relationship between the socket housing, the plug housing and the multiple locking components in the embodiment of the present application.
图3是图2中A的放大图。Figure 3 is an enlarged view of A in Figure 2.
图4是本申请实施例中插座模块的爆炸示图。Figure 4 is an exploded view of the socket module in the embodiment of the present application.
图5是本申请实施例中插头模块的爆炸示图。Figure 5 is an exploded view of the plug module in the embodiment of the present application.
图6是本申请实施例中插头模块和插座模块插接的部分结构剖视图。Figure 6 is a partial structural cross-sectional view of the plug module and the socket module in the embodiment of the present application.
图7是本申请实施例中插头模块和插座模块分离时的部分结构剖视图。Figure 7 is a partial structural cross-sectional view of the plug module and the socket module when they are separated in the embodiment of the present application.
附图标记说明:1、插座壳体;11、延伸圈板;12、插座密封圈;13、插座端子;14、插座卡爪;15、信号插孔件;2、插头壳体;21、插头定位块;22、滑道框;23、插头端盖;231、插头密封圈;24、插头母端;241、插头卡爪;25、信号头;26、塑胶垫片;27、封线体;28、插头尾盖;3、多重锁止组件;31、锁止条;311、锁止钩;312、第一凹陷缺口;313、锁止按压板;314、锁止定位块;32、第一插座锁止块;33、第一插头锁止块;34、第一插头连杆;35、锁止壳;36、第二插座锁止块;37、第二插头锁止块;38、第二插头连杆;4、插座屏蔽壳;41、屏蔽弯片;5、插头屏蔽壳;51、插头屏蔽环;52、插头屏蔽垫片;53、插头前胶芯壳;54、插头后胶芯壳;6、弹性抵接片;61、外接弹性片;7、电缆。Explanation of reference signs: 1. Socket shell; 11. Extension ring plate; 12. Socket sealing ring; 13. Socket terminal; 14. Socket claw; 15. Signal jack; 2. Plug shell; 21. Plug Positioning block; 22. Slide frame; 23. Plug end cover; 231. Plug sealing ring; 24. Plug female end; 241. Plug claw; 25. Signal head; 26. Plastic gasket; 27. Sealing body; 28. Plug tail cover; 3. Multiple locking components; 31. Locking bar; 311. Locking hook; 312. First concave notch; 313. Locking pressing plate; 314. Locking positioning block; 32. First Socket locking block; 33. First plug locking block; 34. First plug connecting rod; 35. Locking shell; 36. Second socket locking block; 37. Second plug locking block; 38. Second Plug connecting rod; 4. Socket shielding shell; 41. Shielding elbow; 5. Plug shielding shell; 51. Plug shielding ring; 52. Plug shielding gasket; 53. Plug front rubber core shell; 54. Plug rear rubber core shell ; 6. Elastic contact piece; 61. External elastic piece; 7. Cable.
具体实施方式Detailed ways
以下结合附图1-7对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-7.
本申请实施例公开一种两芯塑胶直头连接器。参照图1,两芯塑胶直头连接器包括插座模块和插头模块,插座模块通过螺栓安装在新能源车上,插头模块通过电缆7与电源连通,当需要对新能源车进行充电时,使用者将插头模块插接在插座模块上,实现信号的接收与电流的连通。The embodiment of the present application discloses a two-core plastic straight connector. Referring to Figure 1, the two-core plastic straight connector includes a socket module and a plug module. The socket module is installed on the new energy vehicle through bolts. The plug module is connected to the power supply through a cable 7. When the new energy vehicle needs to be charged, the user Plug the plug module into the socket module to realize signal reception and current connection.
插座模块包括插座壳体1,在本实施方案中插座壳体1为两端开口的直筒状;插头模块包括插头壳体2,在本实施方案中插头壳体2也为两端开口的直筒状;当插头模块插接在插座模块上时,插头壳体2套接在插座壳体1远离新能源车的一端。The socket module includes a socket housing 1. In this embodiment, the socket housing 1 is in the shape of a straight cylinder with both ends open. The plug module includes a plug housing 2. In this embodiment, the plug housing 2 is also in the shape of a straight cylinder with both ends open. ; When the plug module is plugged into the socket module, the plug housing 2 is sleeved on the end of the socket housing 1 away from the new energy vehicle.
参照图2和图3,插座壳体1和插头壳体2之间设置有多重锁止组件3,当插头壳体2套接在插座壳体1上,多重锁止组件3将插头壳体2和插座壳体1锁止,令插头壳体2和插座壳体1无法分离,需解开多重锁止后才能再次分离,从而减少了外力作用下插头模块和插座模块松动的情况发生。Referring to Figures 2 and 3, a multiple locking assembly 3 is provided between the socket housing 1 and the plug housing 2. When the plug housing 2 is sleeved on the socket housing 1, the multiple locking components 3 lock the plug housing 2 It is locked with the socket housing 1 so that the plug housing 2 and the socket housing 1 cannot be separated. They need to unlock multiple locks before they can be separated again, thereby reducing the occurrence of loosening of the plug module and the socket module under the action of external force.
多重锁止组件3包括锁止壳35,锁止壳35一体成型在插头壳体2上,且锁止壳35长度方向的两端开口,锁止壳35的开口方向与插头壳体2一致,锁止壳35与插头壳体2之间形成锁止区域。The multiple locking assembly 3 includes a locking shell 35, which is integrally formed on the plug housing 2, and both ends of the locking shell 35 in the length direction are open, and the opening direction of the locking shell 35 is consistent with the plug housing 2. A locking area is formed between the locking shell 35 and the plug housing 2 .
锁止壳35远离插头壳体2的侧壁开孔,锁止壳35位于开孔处设置有第二插头连杆38,第二插头连杆38的长度方向与锁止壳35的长度方向一致,第二插头连杆38宽度方向的两侧一体成型在锁止壳35上,第二插头连杆38长度方向的两端沿其与锁止壳35的连接点摆动。The locking shell 35 has an opening on the side wall away from the plug housing 2. The locking shell 35 is provided with a second plug connecting rod 38 at the opening. The length direction of the second plug connecting rod 38 is consistent with the length direction of the locking shell 35. , both sides of the second plug link 38 in the width direction are integrally formed on the locking shell 35 , and both ends of the second plug link 38 in the length direction swing along the connection point with the locking shell 35 .
第二插头连杆38靠近插座壳体1方向的一端一体成型有第二插头锁止块37,在本实施例中第二插头锁止块37设置有两个,两个第二插头锁止块37分别位于第二插头连杆38宽度方向的两端;第二插头锁止块37位于锁止区域内且第二插头锁止块37靠近插座壳体1方向的侧壁倾斜设置。插头壳体2上一体成型有第二插座锁止块36,在本实施例中,第二插座锁止块36也设置有两个,且设置位置与第一插头锁止块33对应,第二插座锁止块36靠近插头壳体2方向的侧壁倾斜设置。One end of the second plug connecting rod 38 close to the socket housing 1 direction is integrally formed with a second plug locking block 37. In this embodiment, there are two second plug locking blocks 37, and two second plug locking blocks are provided. 37 are respectively located at both ends of the second plug link 38 in the width direction; the second plug locking block 37 is located in the locking area and is inclined close to the side wall of the socket housing 1 . The plug housing 2 is integrally formed with a second socket locking block 36. In this embodiment, two second socket locking blocks 36 are also provided, and the position is corresponding to the first plug locking block 33. The socket locking block 36 is arranged obliquely close to the side wall in the direction of the plug housing 2 .
当插座壳体1插设至插头壳体2内时第二插座锁止块36朝向第二插头锁止块37移动,当第二插座锁止块36倾斜面与第二插头锁止块37的倾斜面相贴时,两个倾斜面互相起到导向作用,此时第二插头连杆38靠近第二插头锁止块37的一端抬起,第二插头锁止块37向第二插座锁止块36的顶壁移动,此时第二插头锁止块37带动第二插头连杆38向远离插头壳体2的方向抬起,第二插头连杆38远离第二插头锁止块37的一端向靠近插头壳体2的方向移动;当第二插头锁止块37完全越过第二插座锁止块36时,第二插头锁止块37失去第二插座锁止块36的限制,第二插头连杆38摆动复位令第二插头锁止块37复位至原高度,第二插头锁止块37限制第二插座锁止块36向远离插头壳体2的方向移动,此时插座壳体1无法与插头壳体2分离。When the socket housing 1 is inserted into the plug housing 2 , the second socket locking block 36 moves toward the second plug locking block 37 . When the inclined surface of the second socket locking block 36 is in contact with the second plug locking block 37 When the inclined surfaces are in contact with each other, the two inclined surfaces guide each other. At this time, one end of the second plug connecting rod 38 close to the second plug locking block 37 is lifted, and the second plug locking block 37 moves toward the second socket locking block. The top wall of 36 moves. At this time, the second plug locking block 37 drives the second plug connecting rod 38 to lift in the direction away from the plug housing 2. The end of the second plug connecting rod 38 away from the second plug locking block 37 moves toward Move closer to the plug housing 2; when the second plug locking block 37 completely crosses the second socket locking block 36, the second plug locking block 37 loses the restriction of the second socket locking block 36, and the second plug connection The rod 38 swings back to reset the second plug locking block 37 to its original height. The second plug locking block 37 restricts the second socket locking block 36 from moving away from the plug housing 2. At this time, the socket housing 1 cannot connect with the plug housing 2. The plug housing 2 is separated.
参照图2和图3,在两个第二插座锁止块36之间设置有第一插座锁止块32,第一插座锁止块32一体成型在插座壳体1外侧壁上;在本实施例中第一插座锁止块32设置有两个,且沿插座壳体1的宽度方向平行设置。Referring to Figures 2 and 3, a first socket locking block 32 is provided between the two second socket locking blocks 36. The first socket locking block 32 is integrally formed on the outer wall of the socket housing 1; in this embodiment In this example, there are two first socket locking blocks 32 , and they are arranged in parallel along the width direction of the socket housing 1 .
在锁止壳35与插头壳体2之间的锁止区域内还设置有第一插头连杆34,第一插头连杆34宽度方向的侧壁一体成型在插头壳体2上,且第一插头连杆34沿其与插头壳体2的连接点摆动。第一插头连杆34远离插座壳体1的一端位于锁止区域外部,第一插头连杆34靠近插座壳体1的一端位于锁止区域内;在本实施例中第一插头连杆34设置有两个,两个第一插头连杆34位于锁止区域外的一端相连,两个第一插头连杆34位于锁止区域内的一端一体成型有第一插头锁止块33。A first plug connecting rod 34 is also provided in the locking area between the locking shell 35 and the plug housing 2. The side walls of the first plug connecting rod 34 in the width direction are integrally formed on the plug housing 2, and the first plug connecting rod 34 is integrally formed on the plug housing 2. The plug link 34 pivots along its connection point with the plug housing 2 . The end of the first plug link 34 away from the socket housing 1 is located outside the locking area, and the end of the first plug link 34 close to the socket housing 1 is located within the locking area; in this embodiment, the first plug link 34 is provided There are two first plug connecting rods 34 connected at one end located outside the locking area, and a first plug locking block 33 is integrally formed at one end of the two first plug connecting rods 34 located within the locking area.
第一插座锁止块32靠近插头壳体2方向的侧壁倾斜设置,第一插头锁止块33靠近插座壳体1方向的侧壁倾斜设置。当插座壳体1插设至插头壳体2内时第一插座锁止块32朝向第一插头锁止块33移动,当第一插座锁止块32倾斜面与第一插头锁止块33的倾斜面相贴时,两个倾斜面相互起到导向作用,第一插头连杆34靠近第一插头锁止块33的一端抬起,第一插头锁止块33朝向第一插座锁止块32的顶壁移动,此时第一插头锁止块33带动第一插头连杆34向远离插头壳体2的方向抬起,第一插头连杆34远离第一插头锁止块33的另一端向靠近插头壳体2的方向移动;当第一插头锁止块33完全越过第一插座锁止块32时,第一插头锁止块33失去第一插座锁止块32的限制,第一插头连杆34摆动复位令第一插头锁止块33复位至原高度,此时第一插头锁止块33与第一插座锁止块32相贴,第一插头锁止块33限制第一插座锁止块32向远离插头壳体2的方向移动。The first socket locking block 32 is arranged obliquely close to the side wall of the plug housing 2 in the direction, and the first plug locking block 33 is arranged obliquely close to the side wall of the socket housing 1 in the direction. When the socket housing 1 is inserted into the plug housing 2 , the first socket locking block 32 moves toward the first plug locking block 33 . When the inclined surface of the first socket locking block 32 is in contact with the first plug locking block 33 When the inclined surfaces are in contact with each other, the two inclined surfaces guide each other. One end of the first plug connecting rod 34 close to the first plug locking block 33 is lifted, and the first plug locking block 33 faces the end of the first socket locking block 32 . The top wall moves. At this time, the first plug locking block 33 drives the first plug connecting rod 34 to lift in the direction away from the plug housing 2, and the other end of the first plug connecting rod 34 away from the first plug locking block 33 moves closer. The direction of the plug housing 2 moves; when the first plug locking block 33 completely crosses the first socket locking block 32, the first plug locking block 33 loses the restriction of the first socket locking block 32, and the first plug connecting rod 34 The swing reset causes the first plug locking block 33 to return to its original height. At this time, the first plug locking block 33 is in contact with the first socket locking block 32, and the first plug locking block 33 limits the first socket locking block. 32 moves away from the plug housing 2 .
两个第一插头连杆34之间滑移设置有锁止条31,锁止条31的一端位于锁止区域内,另一端突出在锁止区域外;锁止条31位于锁止区域外的一端向其宽度方向的两侧延伸并插设至插头壳体2上一体成型的滑道框22内,锁止条31在滑道框22的限制下沿插头壳体2的长度方向往复移动。A locking bar 31 is provided slidingly between the two first plug connecting rods 34. One end of the locking bar 31 is located in the locking area and the other end protrudes outside the locking area; the locking bar 31 is located outside the locking area. One end extends to both sides in the width direction and is inserted into the integrally formed slide frame 22 on the plug housing 2 . The locking bar 31 reciprocates along the length direction of the plug housing 2 under the restriction of the slide frame 22 .
锁止条31位于锁止区域内的一端一体成型有锁止钩311,且锁止条31位于锁止区域内的一部分靠近插头壳体2的底壁凹陷设置;锁止条31远离锁止钩311的一端一体成型有锁止按压板313,锁止按压板313的顶壁高度高于锁止条31的顶壁高度。One end of the locking bar 31 located in the locking area is integrally formed with a locking hook 311, and a part of the locking bar 31 located in the locking area is recessed close to the bottom wall of the plug housing 2; the locking bar 31 is away from the locking hook. One end of 311 is integrally formed with a locking pressing plate 313 , and the height of the top wall of the locking pressing plate 313 is higher than the height of the top wall of the locking bar 31 .
第一插头连杆34在初始状态时与锁止条31远离插头壳体2方向的顶壁相贴,且第一插头连杆34远离第一插头锁止块33的一端可抵触在锁止按压板313的侧壁上;锁止条31远离插头壳体2的顶壁上开设有第一凹陷缺口312;向远离插座壳体1的方向移动锁止条31,当第一插头连杆34远离插座壳体1的一端位于第一凹陷缺口312的正上方时,第一插头连杆34可按压至第一凹陷缺口312内,以令第一插头锁止块33向远离第一凹陷缺口312的方向抬起。In the initial state, the first plug connecting rod 34 is in contact with the top wall of the locking bar 31 in the direction away from the plug housing 2 , and the end of the first plug connecting rod 34 away from the first plug locking block 33 can resist the locking pressing force. On the side wall of the plate 313; a first recessed notch 312 is opened on the top wall of the locking bar 31 away from the plug housing 2; move the locking bar 31 in a direction away from the socket housing 1, when the first plug connecting rod 34 moves away When one end of the socket housing 1 is located directly above the first concave notch 312 , the first plug connecting rod 34 can be pressed into the first concave notch 312 to move the first plug locking block 33 away from the first concave notch 312 . direction raised.
锁止条31与插头壳体2之间存在间隙,插头壳体2上一体成型有插头定位块21,锁止条31靠近插头壳体2的端壁上一体成型有锁止定位块314;当锁止条31带着第一凹陷缺口312移动至第一插头连杆34的下方时,插头定位块21可与锁止定位块314相贴,以限制锁止条31继续移动。There is a gap between the locking bar 31 and the plug housing 2. The plug housing 2 is integrally formed with a plug positioning block 21. The locking bar 31 is integrally formed with a locking positioning block 314 on the end wall of the plug housing 2; when When the locking bar 31 moves below the first plug connecting rod 34 with the first concave notch 312 , the plug positioning block 21 can be in contact with the locking positioning block 314 to restrict the locking bar 31 from continuing to move.
在插头壳体2和插座壳体1在插接前,先令第一插头连杆34的位于锁止区域外的端部处于第一凹陷缺口312的上方,插头定位块21与锁止定位块314相贴;此时进行插头壳体2和插座壳体1的插接,当第一插头锁止块33与第一插座锁止块32相贴,向靠近锁止区域的方向移动锁止条31,此时锁止钩311沿第一插座锁止块32的倾斜面向上抬起;当第一插头连杆34远离第一插头锁止块33的一端抵触在锁止按压板313的侧壁上时,锁止钩311移动到位,此时锁止钩311失去第一插头锁止块33和第一插座锁止块32的限制,锁止钩311复位至原始高度,此时第一插头锁止块33位于锁止钩311和第一插座锁止块32之间。Before the plug housing 2 and the socket housing 1 are plugged together, the end of the first plug connecting rod 34 located outside the locking area is above the first concave notch 312 , and the plug positioning block 21 and the locking positioning block 314 are in contact with each other; at this time, the plug housing 2 and the socket housing 1 are connected. When the first plug locking block 33 and the first socket locking block 32 are in contact with each other, the locking bar is moved toward the locking area. 31, at this time the locking hook 311 is lifted upward along the inclined surface of the first socket locking block 32; when the end of the first plug link 34 away from the first plug locking block 33 contacts the side wall of the locking pressing plate 313 When upward, the locking hook 311 moves into position. At this time, the locking hook 311 loses the restrictions of the first plug locking block 33 and the first socket locking block 32. The locking hook 311 is reset to the original height. At this time, the first plug lock The stop block 33 is located between the locking hook 311 and the first socket locking block 32 .
当需要分离插头壳体2和插座壳体1时,操作人员按压锁止条31位于锁止区域外的一端令锁止钩311抬起,并沿第一插头锁止块33和第二插座锁止块36的顶壁移动;当锁止条31上的第一凹陷缺口312位于第一插头连杆34远离锁止壳35一端的正下方时,锁止钩311已移过第一插头锁止块33和第一插座锁止块32,且锁止条31恢复至初始状态;此时按压第一插头连杆34和第二插头连杆38的端部并将插头壳体2向远离插座壳体1的方向拉动,第一插头锁止块33和第二插头锁止块37同时抬起,以便对应的第一插座锁止块32和第二插座锁止块36移动向远离插头壳体2的方向移动,从而完成插座壳体1和插头壳体2的解锁分离。When it is necessary to separate the plug housing 2 and the socket housing 1, the operator presses the end of the locking bar 31 located outside the locking area to lift the locking hook 311 and lock it along the first plug locking block 33 and the second socket locking block 33. The top wall of the stop block 36 moves; when the first concave notch 312 on the locking bar 31 is located directly below the end of the first plug connecting rod 34 away from the locking shell 35, the locking hook 311 has moved past the first plug locking block 33 and the first socket locking block 32, and the locking bar 31 returns to the initial state; at this time, press the ends of the first plug link 34 and the second plug link 38 and move the plug housing 2 away from the socket housing. When the body 1 is pulled in the direction of the body 1, the first plug locking block 33 and the second plug locking block 37 are lifted simultaneously, so that the corresponding first socket locking block 32 and the second socket locking block 36 move away from the plug housing 2 direction, thereby completing the unlocking and separation of the socket housing 1 and the plug housing 2.
参照图1和图4,插座壳体1外壁一体成型有延伸圈板11,延伸圈板11内内嵌有插座密封圈12,当插座壳体1安装在新能源车上时,延伸圈板11通过螺栓固定在新能源车上,且插座密封圈12与新能源车相抵,以实现密封。Referring to Figures 1 and 4, the outer wall of the socket housing 1 is integrally formed with an extension ring plate 11, and a socket sealing ring 12 is embedded in the extension ring plate 11. When the socket housing 1 is installed on a new energy vehicle, the extension ring plate 11 It is fixed on the new energy vehicle through bolts, and the socket sealing ring 12 offsets the new energy vehicle to achieve sealing.
插座壳体1内还设置有插座屏蔽壳4,插座屏蔽壳4上一体成型有若干弹性抵接片6,弹性抵接片6与插座壳体1的内腔部分弹性抵接。插座屏蔽壳4的两端一体成型有若干屏蔽弯片41,若干屏蔽弯片41在插座屏蔽壳4端部呈相对应设置;当插座屏蔽壳4安装在插座壳体1内时,插座屏蔽壳4背离插座密封圈12一端的屏蔽弯片41勾连在插座壳体1的内腔体上。插座屏蔽壳4靠近插座密封圈12一端的屏蔽弯片41勾连在延伸圈板11上。当延伸圈板11安装在新能源车上时,屏蔽弯片41抵触在新能源车的安装端壁上。The socket housing 1 is also provided with a socket shielding shell 4. The socket shielding shell 4 is integrally formed with a plurality of elastic contact pieces 6, and the elastic contact pieces 6 are in elastic contact with the inner cavity of the socket shell 1. The two ends of the socket shield shell 4 are integrally formed with a plurality of shielding bends 41, and the plurality of shielding bends 41 are correspondingly arranged at the ends of the socket shield shell 4; when the socket shield shell 4 is installed in the socket shell 1, the socket shield shell 4 4. The shielding bend 41 at the end facing away from the socket sealing ring 12 is hooked to the inner cavity of the socket shell 1. The shielding bend 41 at one end of the socket shield shell 4 close to the socket sealing ring 12 is hooked on the extension ring plate 11 . When the extended ring plate 11 is installed on the new energy vehicle, the shielding bend 41 contacts the installation end wall of the new energy vehicle.
插座屏蔽壳4内还安装有两个插座端子13,插座端子13上套接有插座卡爪14,插座卡爪14的内壁与插座端子13周壁抵紧,插座卡爪14的外壁与屏插座屏蔽壳4内壁抵紧;两个插座端子13之间还安装有信号插孔件15。Two socket terminals 13 are also installed in the socket shield shell 4. The socket terminals 13 are connected with socket claws 14. The inner wall of the socket claws 14 is pressed against the surrounding wall of the socket terminal 13. The outer wall of the socket claws 14 is shielded from the screen socket. The inner wall of the shell 4 is pressed against each other; a signal jack piece 15 is also installed between the two socket terminals 13 .
参照图1和图5,插头壳体2的一端安装有插头端盖23,插座模块和插座模块插接时,插头端盖23插设至插座壳体1内;插头端盖23与插头壳体2之间设置有插头密封圈231,以对插头端盖23与插头壳体2之间的间隙进行密封。Referring to Figures 1 and 5, a plug end cover 23 is installed on one end of the plug housing 2. When the socket module and the socket module are connected, the plug end cover 23 is inserted into the socket housing 1; the plug end cover 23 and the plug housing 2 is provided with a plug sealing ring 231 to seal the gap between the plug end cover 23 and the plug housing 2 .
插头壳体2内还设置有插头屏蔽壳5,插头屏蔽壳5内还设置有插头前胶芯壳53和插头后胶芯壳54,插头前胶芯壳53和插头后胶芯壳54拼接成整胶芯壳,插头前胶芯壳53设置在插头屏蔽壳5靠近插头端盖23的一端;插头屏蔽壳5上一体成型有若干外接弹性片61,若干外接弹性片61与插头壳体2内壁相抵;插头屏蔽壳5上一体成型有若干弹性抵接片6,弹性抵接片6与插头后胶芯壳54的外壁相抵。The plug housing 2 is also provided with a plug shielding shell 5. The plug shielding shell 5 is also provided with a plug front rubber core shell 53 and a plug rear rubber core shell 54. The plug front rubber core shell 53 and the plug rear rubber core shell 54 are spliced together. The whole rubber core shell, the plug front rubber core shell 53 is arranged at one end of the plug shield shell 5 close to the plug end cover 23; the plug shield shell 5 is integrally formed with a number of external elastic pieces 61, and a number of external elastic pieces 61 are connected to the inner wall of the plug shell 2 The plug shielding shell 5 is integrally formed with a plurality of elastic contact pieces 6, and the elastic contact pieces 6 are in contact with the outer wall of the plug rear rubber core shell 54.
插头前胶芯壳53内安装有插头母端24和信号头25,插头母端24上套接有插头卡爪241,插头卡爪241的外侧抵接在插头前胶芯壳53内壁上;插头母端24靠近插头后胶芯壳54的一端与电缆7插接。The plug female end 24 and the signal head 25 are installed in the plug front rubber core shell 53. The plug female end 24 is connected with a plug claw 241, and the outside of the plug claw 241 abuts against the inner wall of the plug front rubber core shell 53; One end of the female end 24 close to the plug rear plastic core shell 54 is plugged into the cable 7 .
电缆7的一端位于插头后胶芯壳54内,电缆7上套接有插头屏蔽环51和插头屏蔽垫片52,插头屏蔽环51位于插头卡爪241和插头屏蔽垫片52之间;插头屏蔽垫片52将电缆7和插头屏蔽环51压接至插头后胶芯壳54内,此时插头后胶芯壳54和插头屏蔽壳5均抵紧在插头屏蔽垫片52上。One end of the cable 7 is located in the plug rear rubber core shell 54. The cable 7 is sleeved with a plug shielding ring 51 and a plug shielding gasket 52. The plug shielding ring 51 is located between the plug claw 241 and the plug shielding gasket 52; the plug shielding The gasket 52 presses the cable 7 and the plug shielding ring 51 into the plug rear rubber core shell 54. At this time, the plug rear rubber core shell 54 and the plug shielding shell 5 are both pressed against the plug shielding gasket 52.
插头屏蔽垫片52背离插头后胶芯壳54的一端设有套设在电缆7上的塑胶垫片26,塑胶垫片26背离插头后胶芯壳54的一端设有套设在电缆7上的封线体27;电缆7上还套设有插头尾盖28,插头尾盖28与插头壳体2卡接。The end of the plug shielding gasket 52 facing away from the plug rear rubber core shell 54 is provided with a plastic gasket 26 that is sleeved on the cable 7. The end of the plastic gasket 26 facing away from the plug rear rubber core shell 54 is provided with a plastic gasket 26 that is sleeved on the cable 7. Sealing body 27; the cable 7 is also provided with a plug tail cover 28, and the plug tail cover 28 is snap-connected with the plug housing 2.
在安装时,插头屏蔽壳5插设至插头壳体2内,此时将插头前胶芯壳53和插头后胶芯壳54插设至插头屏蔽壳5内,插头母端24和电缆7安装在插头前胶芯壳53和插头后胶芯壳54内,最后将插头端盖23和插头尾盖28安装在插头壳体2内,此时封线体27、塑胶垫片26和插头屏蔽环51依次被压接在插头屏蔽壳5的端壁和插头后胶芯壳54的端壁上,插头后胶芯壳54压接插头前胶芯壳53,插头前胶芯壳53和插头屏蔽壳5被插头尾盖28压紧。During installation, the plug shielding shell 5 is inserted into the plug housing 2. At this time, the plug front rubber core shell 53 and the plug rear rubber core shell 54 are inserted into the plug shielding shell 5. The plug female end 24 and the cable 7 are installed. In the plug front rubber core shell 53 and the plug rear rubber core shell 54, finally the plug end cover 23 and the plug tail cover 28 are installed in the plug housing 2. At this time, the sealing body 27, the plastic gasket 26 and the plug shielding ring 51 is sequentially crimped on the end wall of the plug shielding shell 5 and the end wall of the plug rear rubber core shell 54. The plug rear rubber core shell 54 is crimped to the plug front rubber core shell 53, the plug front rubber core shell 53 and the plug shielding shell. 5 is pressed tightly by the plug tail cover 28.
插头屏蔽壳5套设在插座屏蔽壳4内,此时插座屏蔽壳4、插头屏蔽壳5、插头屏蔽环51和插头屏蔽垫片52实现360°屏蔽。The plug shielding shell 5 is set inside the socket shielding shell 4. At this time, the socket shielding shell 4, the plug shielding shell 5, the plug shielding ring 51 and the plug shielding gasket 52 achieve 360° shielding.
参照图6和图7,当插头模块和插座模块插接时,插头母端24套设在插座端子13上,信号头25插设至信号插孔件15内。当插头模块和插座模块插接分离时,信号头25先与信号插孔件15分离,插头母端24再与插座端子13分离。Referring to FIGS. 6 and 7 , when the plug module and the socket module are connected, the plug female end 24 is sleeved on the socket terminal 13 , and the signal head 25 is inserted into the signal jack 15 . When the plug module and the socket module are plugged and separated, the signal head 25 is first separated from the signal socket 15 , and then the plug female end 24 is separated from the socket terminal 13 .
本申请实施例一种两芯塑胶直头连接器的实施原理为:使用者在为新能源车充电时,插头壳体2与插座壳体1插接,此时多重锁止组件3将插头壳体2与插座壳体1锁止,插头母端24和插座端子13电流连通,信号头25和信号插孔件15的连通以便于接收充电信号;当完成充电时,解开多重锁止组件3对插头壳体2和插座壳体1的限制,插头壳体2与插座壳体1分离;利用多重锁止组件3稳定了插头模块和插座模块的连接,从而减少了插头模块和插座模块松动的情况,提高了新能源车在充电过程中的效率。The implementation principle of a two-core plastic straight connector in the embodiment of the present application is as follows: when the user is charging a new energy vehicle, the plug housing 2 and the socket housing 1 are connected, and at this time, the multiple locking components 3 lock the plug housing The body 2 is locked with the socket shell 1, the plug female end 24 and the socket terminal 13 are electrically connected, and the signal head 25 and the signal jack piece 15 are connected to receive the charging signal; when charging is completed, the multiple locking assembly 3 is unlocked Restrictions on the plug housing 2 and the socket housing 1, the plug housing 2 and the socket housing 1 are separated; the multiple locking components 3 are used to stabilize the connection between the plug module and the socket module, thereby reducing the possibility of the plug module and the socket module becoming loose. situation, improving the efficiency of new energy vehicles during the charging process.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322355158.8U CN219760161U (en) | 2023-08-31 | 2023-08-31 | Two-core plastic straight connector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322355158.8U CN219760161U (en) | 2023-08-31 | 2023-08-31 | Two-core plastic straight connector |
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| CN219760161U true CN219760161U (en) | 2023-09-26 |
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| CN202322355158.8U Active CN219760161U (en) | 2023-08-31 | 2023-08-31 | Two-core plastic straight connector |
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| CN (1) | CN219760161U (en) |
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