CN219756013U - Oil circuit integrated module and on-line oil monitoring equipment - Google Patents
Oil circuit integrated module and on-line oil monitoring equipment Download PDFInfo
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- CN219756013U CN219756013U CN202321097151.4U CN202321097151U CN219756013U CN 219756013 U CN219756013 U CN 219756013U CN 202321097151 U CN202321097151 U CN 202321097151U CN 219756013 U CN219756013 U CN 219756013U
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 23
- 239000002245 particle Substances 0.000 claims abstract description 15
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 31
- 230000010354 integration Effects 0.000 claims description 29
- 238000012806 monitoring device Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 230000035939 shock Effects 0.000 claims 1
- 238000013016 damping Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000010802 sludge Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides an oil way integrated module, which is provided with an oil inlet and an oil outlet, wherein an oil way passage is arranged in the oil way integrated module and is used for connecting the oil inlet, the oil outlet and other modules; the utility model also provides on-line oil monitoring equipment, which comprises a shell body, wherein the shell body adopts the oil circuit integrated module as a bottom plate, and further comprises a control board, a filtering module, a power module, a damping module, a particle counting sensor, a multi-parameter sensor and a multifunctional module; according to the utility model, the oil way integrated module is adopted as the bottom plate, so that a complex pipeline structure is omitted, and the installation and combination of equipment are simplified.
Description
Technical Field
The utility model relates to the technical field of oil monitoring systems, in particular to an oil way integrated module and on-line oil monitoring equipment.
Background
The online oil monitoring equipment can monitor the condition of the on-line lubricant or performance change and carried wear particles of the monitored machine in real time and continuously to obtain the lubrication condition of the monitored machine, and becomes necessary equipment for the lubrication management work of modern mechanical equipment, but the current online oil monitoring equipment also has a plurality of problems, the internal pipeline is complex, and the installation and the maintenance are inconvenient.
Disclosure of Invention
Aiming at the technical problems, the main purpose of the utility model is to provide an oil way integrated module and on-line oil monitoring equipment, wherein the oil way integrated module is formed by one-step molding or machining, is connected with an oil inlet and an oil outlet through an internal oil way passage to form an integrated position of each sensor module and each power module, is used for omitting a complex pipeline structure when in on-line oil monitoring equipment, and simplifies equipment combination installation; the on-line oil monitoring equipment adopts the oil circuit integrated module as a bottom plate, so that complex pipelines inside the equipment are omitted, and the equipment is convenient to overhaul and assemble.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the oil way integrated module is provided with an oil inlet and an oil outlet, a plurality of oil way passages are arranged in the oil way integrated module, the oil inlet is connected with the liquid inlet end of the first sensor integrated position through the first oil way passage, one side of the liquid inlet end of the first sensor integrated position is provided with the liquid outlet end of the first sensor integrated position, the liquid outlet end of the first sensor integrated position is connected with the liquid inlet end of the second sensor integrated position through the second oil way passage, one side of the liquid inlet end of the second sensor integrated position is provided with the liquid outlet end of the second sensor integrated position, the liquid inlet end of the second sensor integrated position is connected with the liquid inlet end of the power module integrated position through the third oil way passage, one side of the liquid inlet end of the power module integrated position is provided with the liquid outlet end of the power module integrated position, the liquid outlet end of the power module integrated position is connected with the oil outlet through the fourth oil way passage, and one side of each oil way passage deviating from the oil liquid circulation direction is provided with a plug.
Further, the oil circuit integrated module is also provided with fixing holes for fixing the sensor modules or the power modules.
In order to achieve the above purpose, the present utility model further provides the following technical solutions: the on-line oil monitoring equipment comprises a shell body, wherein the shell body adopts the oil circuit integrated module as a bottom plate, and further comprises a control board, a power module, a particle counting sensor, a multi-parameter sensor and a multifunctional module; the shell body is provided with a shell body oil inlet and a shell body oil outlet, the outer end of the shell body oil inlet is connected with an oil outlet port of equipment to be monitored, the inner end of the shell body oil inlet is connected with an oil inlet of an oil way integration module through a pipeline, and a particle counting sensor is fixed on a first sensor integration position; the second sensor integration position is fixedly provided with a multi-parameter sensor which is connected with a multifunctional module, and the multifunctional module is a miniature ultrasonic instrument and has defoaming, heating and cleaning functions; a power module is fixed on the power module integration position, and the power module comprises a power pump; the controller is electrically connected with the particle counting sensor, the multi-parameter sensor, the multifunctional module and the power module.
Preferably, the multi-parameter sensor is a four-in-one sensor, a six-in-one sensor, a seven-in-one sensor, or an eight-in-one sensor.
Further, a filtering module is arranged on the upper side of the multi-parameter sensor.
Furthermore, the front and the back of the power pump are respectively provided with an oil storage device.
Further, a base fixing device is arranged at the bottom of the shell body.
Further, wall hanging fixed blocks are arranged at four corners of the rear side of the shell body, and wall hanging fixed holes are formed in the wall hanging fixed blocks.
Further, a damping module is arranged at the bottom of the oil circuit integrated module.
Further, a display screen is arranged on the front side of the shell body.
Compared with the prior art, the utility model has the following advantages:
1. the oil way integrated module provided by the utility model is formed by one-step molding or machining, is connected with the oil inlet and the oil outlet through the internal oil way passage to form the integrated position of each sensor module and the power module, and is used for omitting a complex pipeline structure when in online oil monitoring equipment, so that the equipment combination installation is simplified;
2. the on-line oil monitoring equipment provided by the utility model adopts the oil circuit integrated module as the bottom plate, so that a complex pipeline structure is omitted, and the equipment is simple to assemble and install.
3. According to the online oil monitoring equipment provided by the utility model, the filtering device is arranged in front of the power pump and is used for collecting the oil sludge and the abrasive particles, and the oil storage devices are arranged in front of and behind the power pump, so that the clamping stagnation and the idle running of the power pump can be prevented, the damage of the power pump caused by the clamping stagnation and the idle running is avoided, and the service life of the power pump is prolonged.
4. The on-line oil monitoring equipment provided by the utility model can eliminate the influence of the on-site working condition on the sensor and improve the accuracy of the sensor measurement by arranging the damping and defoaming device.
4. According to the online oil monitoring equipment provided by the utility model, a small ultrasonic instrument is adopted, so that a large number of bubbles generated in the transmission process of oil are eliminated before a plurality of parameters are measured, a good testing environment is provided for a multi-parameter sensor, and the detection precision of a sensor assembly is effectively improved; meanwhile, the oil sludge on the sensor and the heated oil can be cleaned, the oil temperature of the oil in the detection process is ensured to be basically consistent with that of the monitored equipment, and the measurement error is reduced.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model, as well as the preferred embodiments thereof, together with the following detailed description of the utility model given in conjunction with the accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of an oil circuit integrated module according to the present utility model.
FIG. 2 is a schematic diagram of the internal structure of an on-line oil monitoring device according to the present utility model.
In the figure: 1. oil inlet 2, oil outlet 3, first sensor integration position
4. The second sensor integration position 5, the power module integration position 6, the control board 7, the wall hanging fixing block 8, the wall hanging fixing block 9, the shell body oil inlet 10, the shell body oil outlet 11 and the filter module
12. Power pump 13, damping module 14, oil circuit integration module 15, multi-parameter sensor
16. Particle count sensor 17. Multifunctional sensor
Detailed Description
In order to further describe the technical means and effects adopted by the utility model to achieve the preset purpose, the following is a detailed description of specific embodiments, structures, features and effects of an on-line oil monitoring device according to the utility model with reference to the accompanying drawings and preferred embodiments.
In the description of the present utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
As shown in figure 1, an oil way integration module is provided with an oil inlet 1 and an oil outlet 2 on the top surface of the front side of the oil way integration module, a plurality of oil way passages are arranged in the oil way integration module, the oil inlet 1 is connected with a liquid inlet end of a first sensor integration position 3 through a first oil way passage, the upper side of the first sensor integration position 3 far away from the oil inlet 1 is provided with a liquid outlet end of the first sensor integration position 3, the liquid outlet end of the first sensor integration position 3 is connected with a liquid inlet end of a second sensor integration position 4 through a second oil way passage, the right side of the liquid inlet end of the second sensor integration position 4 is provided with a liquid outlet end of the second sensor integration position 4, the liquid outlet end of the second sensor integration position 4 is connected with the liquid inlet end of the power module integration position 5 through a third oil path, the liquid outlet end of the power module integration position 5 is arranged on the lower side of the liquid inlet end of the power module integration position 5, the liquid outlet end of the power module integration position 5 is connected with the oil outlet 2 through a fourth oil path, plugs are arranged at one ends of the first oil path, the second oil path, the third oil path and the fourth oil path, which deviate from the oil flowing direction, and fixing holes for fixing each sensor module and the power module are further formed in the oil path integration module.
The oil circuit integrated module can be formed at one time or can be further machined.
According to the online oil monitoring equipment provided by the embodiment of the utility model, part of oil in the main oil way of the equipment to be monitored is pumped out, and the oil sequentially passes through the oil inlet of the shell body, the oil way integrated module oil inlet, the particle counting sensor, the multi-parameter sensor and the filtering module, and the power module flows back to the main oil way of the equipment to be monitored, so that the online monitoring of the oil is realized, and the normal operation of the equipment is not influenced.
As shown in fig. 1-2, the online oil monitoring device adopting the oil circuit integrated module shown in fig. 1 comprises a shell body, wherein a control board 6, a filtering module 11, a power module, a damping module 13, an oil circuit integrated module 14, a multi-parameter sensor 15, a particle counting sensor 16 and a multifunctional module 17 are arranged in the shell body; the right side of the shell body is provided with a shell body oil inlet 9 and a shell body oil outlet 10, the outer end of the shell body oil inlet 9 is connected with an oil outlet port of equipment to be monitored, the inner end of the shell body oil inlet 9 is connected with an oil inlet 1 of an oil circuit integrated module through a pipeline, a particle counting sensor 16 is fixed above a first sensor integrated position 3 through the cooperation of a bolt, a nut and a fixing hole, and is used for measuring ferromagnetic abrasion particles in oil liquid, and the abrasion condition of the monitored equipment is judged through abrasive particle detection; a multi-parameter sensor 15 is fixed above the second sensor integration position 4 through the matching of bolts, nuts and fixing holes, and the multi-parameter sensor 15 is a six-in-one sensor and is used for detecting indexes such as density, viscosity, dielectric constant, water activity and the like of oil; the multi-parameter sensor 15 is connected with a multi-functional module 17, the multi-functional module 17 is a miniature ultrasonic instrument, and a large number of bubbles generated in the transmission process of oil can be eliminated before the measurement of multiple parameters is carried out, so that a good test environment is provided for the multi-parameter sensor 15, the detection precision of a sensor assembly is effectively improved, the miniature ultrasonic instrument can also clean oil sludge on the sensor and heat the oil, the oil temperature of the oil in the detection process is ensured to be basically consistent with that of monitored equipment, and the measurement error is reduced; the upper part of the power module integration position 5 is fixedly provided with a power module through the matching of bolts, nuts and fixing holes, the power module comprises a power pump 12, and the front and the rear of the power pump 12 are respectively provided with an oil storage device for preventing the power pump from idling; the controller 6 is electrically connected with each sensor module, the miniature ultrasonic instrument and the power module and is used for controlling the power module and the miniature ultrasonic instrument and receiving oil data.
The upside of the multi-parameter sensor 15 is provided with a filtering module for filtering and collecting impurities in the oil liquid, so as to prevent the problem of jamming of the power pump.
The bottom of shell body is equipped with base fixing device, can with online fluid monitoring facilities carries out the bottom fixedly.
The front side of the shell body is provided with a display screen electrically connected with the control panel and used for displaying oil data and the running state of the on-line oil monitoring equipment.
The rear side four corners of shell body are equipped with hanging fixed block 7 respectively, all be equipped with hanging fixed orifices 8 on the hanging fixed block 7 for be fixed in on the vertical face with online fluid monitoring facilities.
The bottom of the oil circuit integrated module is provided with a damping module 13 for eliminating the influence of the on-site working condition on the sensor, and after the vibration frequency is measured by the vibration frequency measuring instrument, the damping module 13 is selected according to the on-site working condition, for example, when the vibration frequency is 4000Hz, 8kg of damping module is selected.
The online oil monitoring equipment is powered by a built-in power supply device or a plug-in mode.
In other embodiments of the present utility model, the multi-parameter sensor may be a four-in-one sensor, a seven-in-one sensor, or an eight-in-one sensor.
The foregoing is merely an embodiment of the present utility model, and the present utility model is not limited in any way, and may have other embodiments according to the above structures and functions, which are not listed. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model without departing from the scope of the technical solution of the present utility model will still fall within the scope of the technical solution of the present utility model.
Claims (10)
1. The utility model provides an oil circuit integrated module, its characterized in that is equipped with oil inlet and oil-out on the oil circuit integrated module, the inside many oil circuit passageways that are equipped with of oil circuit integrated module, the inlet is through the feed liquor end of first sensor integrated position of first oil circuit passageway connection, one side of the feed liquor end of first sensor integrated position is equipped with the play liquid end of first sensor integrated position, the feed liquor end of second sensor integrated position is connected through the second oil circuit passageway to the play liquid end of first sensor integrated position, one side of the feed liquor end of second sensor integrated position is equipped with the play liquid end of second sensor integrated position, the feed liquor end of second sensor integrated position is through the feed liquor end of third oil circuit passageway connection power module integrated position, one side of the feed liquor end of power module integrated position is equipped with the play liquid end of power module integrated position, the play liquid end of power module integrated position is through the fourth oil circuit passageway connection oil-out, one side that each oil circuit passageway deviates from the fluid circulation direction all is equipped with the end cap.
2. The oil circuit integrated module according to claim 1, wherein the oil circuit integrated module is further provided with a fixing hole for fixing each sensor module or power module.
3. An online oil monitoring device comprises a shell body, and is characterized in that the oil circuit integrated module as claimed in claim 1 or 2 is adopted as a bottom plate in the shell body, and the online oil monitoring device further comprises a control board, a power module, a particle counting sensor, a multi-parameter sensor and a multifunctional module; the shell body is provided with a shell body oil inlet and a shell body oil outlet, the outer end of the shell body oil inlet is connected with an oil outlet port of equipment to be monitored, the inner end of the shell body oil inlet is connected with an oil inlet of the oil circuit integrated module through a pipeline, and a particle counting sensor is fixed on the first sensor integrated position; the second sensor integration position is fixedly provided with a multi-parameter sensor which is connected with a multifunctional module, and the multifunctional module is a miniature ultrasonic instrument; a power module is fixed on the power module integration position, and the power module comprises a power pump; the controller is electrically connected with the particle counting sensor, the multi-parameter sensor, the multifunctional module and the power module.
4. An on-line oil monitoring apparatus as claimed in claim 3 wherein the multi-parameter sensor is a four-in-one sensor, a six-in-one sensor, a seven-in-one sensor or an eight-in-one sensor.
5. An on-line oil monitoring device as claimed in claim 3 wherein a filtration module is connected to the upper side of the multiparameter sensor.
6. An on-line oil monitoring device as claimed in claim 3 wherein said power pump is provided with oil storage means both before and after said power pump.
7. An on-line oil monitoring device as claimed in claim 3 wherein the bottom of the housing body is provided with a base fixture.
8. An on-line oil monitoring device as claimed in claim 3, wherein wall-hanging fixing blocks are arranged at four corners of the rear side of the housing body, and wall-hanging fixing holes are formed in the wall-hanging fixing blocks.
9. An on-line oil monitoring device as claimed in claim 3 wherein a shock absorbing module is provided at the bottom of the oil circuit integration module.
10. An on-line oil monitoring device as claimed in claim 3 wherein the front side of the housing body is provided with a display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321097151.4U CN219756013U (en) | 2023-05-09 | 2023-05-09 | Oil circuit integrated module and on-line oil monitoring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321097151.4U CN219756013U (en) | 2023-05-09 | 2023-05-09 | Oil circuit integrated module and on-line oil monitoring equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219756013U true CN219756013U (en) | 2023-09-26 |
Family
ID=88086271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321097151.4U Active CN219756013U (en) | 2023-05-09 | 2023-05-09 | Oil circuit integrated module and on-line oil monitoring equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219756013U (en) |
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2023
- 2023-05-09 CN CN202321097151.4U patent/CN219756013U/en active Active
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