CN219746929U - Auxiliary device for installing compression roller ring - Google Patents
Auxiliary device for installing compression roller ring Download PDFInfo
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- CN219746929U CN219746929U CN202321282614.4U CN202321282614U CN219746929U CN 219746929 U CN219746929 U CN 219746929U CN 202321282614 U CN202321282614 U CN 202321282614U CN 219746929 U CN219746929 U CN 219746929U
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- cylinder
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- push
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- 230000006835 compression Effects 0.000 title claims abstract description 27
- 238000007906 compression Methods 0.000 title claims abstract description 27
- 229920001971 elastomer Polymers 0.000 claims abstract description 45
- 238000009434 installation Methods 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 230000001050 lubricating effect Effects 0.000 claims description 7
- 239000004519 grease Substances 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Press Drives And Press Lines (AREA)
Abstract
The utility model discloses an auxiliary device for installing a compression roller ring, which comprises a support, wherein a double-cylinder installation square pipe and a single-cylinder installation square pipe are fixedly arranged between the supports, a push ring cylinder fixing frame is fixedly arranged on the outer side of the support, a push pipe connection cover is fixedly arranged at the front end of the push ring cylinder, a push ring steel pipe is fixedly arranged at the front end of the push pipe connection cover, a push ring is fixedly arranged at the front end of the push ring steel pipe, a compression roller is put into the middle of the support when in use, a second clamping cylinder is manually adjusted to a small clamping half ring to grip the compression roller, a PLC control box switch is started, the push ring cylinder pushes the first two pairs of rubber rings to the middle of the compression roller through the push ring steel pipe and the push ring, when pushing a third pair of rubber rings, the second clamping cylinder rod is retracted, the first three pairs of rubber rings are abutted against and the large clamping half rings are tightly held by the second and the third pairs of rubber rings, and then the push ring cylinder pushes the rest rubber rings to the compression roller completely and compresses.
Description
Technical Field
The utility model relates to the technical field of mechanical manufacturing, in particular to an auxiliary device for installing a compression roller ring.
Background
The press roller is a common machine tool equipment accessory, is generally composed of an inner cylindrical mandrel, an outer annular rubber sleeve, two end supporting shafts and the like, is often installed on machine equipment, rolls back and forth above an equipment platform, can play roles in pressing and the like at any position on a working table, is widely applied to various industries such as cutting of a carving machine, advertisement decoration, plane printing and the like, has the advantages of accurate positioning, low running efficiency, low cost and the like when being matched with a numerical control device of machine equipment for use, and is one of important basic parts in mechanical and automation industries. The outer annular rubber sleeve of the compression roller is generally made of high-elasticity wear-resistant polyurethane or rubber, the coating process comprises an integral coating process and a split ferrule process, the thickness of the rubber ring of the split ferrule is large, the elasticity, the strength and the wear resistance are better, the size of the rubber ring is flexible and changeable, and the split ferrule is suitable for various application scenes.
At present, the sectional ferrule is generally assembled manually by manpower, time and labor are wasted, the efficiency is low, the rubber ring soaked by hot water is easy to sleeve, key parts such as a compression roller mandrel and a bearing are easy to rust, more heat energy and soaking time are still consumed, operators are easy to scald, manual operation is inaccurate in positioning, the precision is low, and the integral deviation of the ferrule is easily caused by accumulated errors, so that the normal use of the compression roller is influenced, automatic ferrule equipment is urgently needed, and the method is significant for compression roller manufacturers using the sectional ferrule in a large number.
Disclosure of Invention
The utility model mainly aims to provide an auxiliary device for installing a compression roller ring, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides an auxiliary device for installing compression roller lasso, includes the support, support symmetric distribution stands in subaerial, fixed being equipped with two cylinder installation side pipes and the single cylinder installation side pipe between the support, the fixed first chucking cylinder that is equipped with in two cylinder installation side pipe middle part, first chucking cylinder front end is fixed to be equipped with big chucking semi-ring, single cylinder installation side pipe middle part is fixed to be equipped with the second chucking cylinder, second chucking cylinder front end is fixed to be equipped with little chucking semi-ring, the middle part is equipped with the compression roller between the support, the fixed pushing ring cylinder mount that is equipped with in outside middle part between the support, the fixed pushing ring cylinder mount that is equipped with in pushing ring one side of keeping away from the support, the fixed pushing tube connecting cover that is equipped with in one side that pushing ring cylinder is close to the support, the fixed pushing ring steel pipe one side that is close to the support is equipped with pushing ring, the fixed lubrication support that is equipped with in one side that pushing ring steel pipe is close to pushing ring below, one side that the support is kept away from two cylinder installation side of side pipe is fixed to be equipped with the packing ring groove, the inside rubber ring that is equipped with of pushing ring, tip step department is equipped with the compression roller fixed, the fixed guide ring side that is equipped with the fixed side of keeping away from the fixed PLC of side of fixing the support that is kept away from the support.
Preferably, the compression roller, the pushing ring steel pipe, the pushing pipe connecting cover and the pushing ring cylinder are concentric, the clamping cambered surface diameter of the front end of the large clamping semi-ring is consistent with the outer diameter of the rubber ring, the clamping cambered surface diameter of the front end of the small clamping semi-ring is consistent with the outer diameter of the middle section of the compression roller, and the first clamping cylinder and the second clamping cylinder are perpendicular and are distributed at crossed intervals.
Preferably, the upper part of the lubricating support is provided with a shallow groove, lubricating grease is filled in the groove, and the diameter of the arc surface of the upper part of the lubricating support is consistent with the outer diameter of the push ring steel pipe.
Compared with the prior art, the utility model has the following beneficial effects: before use, the guide rings are fastened at the step surfaces at the two ends of the press roller, the rubber rings are filled in the feed ring grooves at the two sides, when the press roller is put into the corresponding position in the middle of the support, the second clamping cylinder is manually adjusted, the air pressure of the second clamping cylinder is gradually increased until the small clamping semi-rings are tightly held by the press roller, the PLC control box switch is started, the rubber rings are pushed to the two sides of the small clamping semi-rings from the two sides to the middle by the push ring cylinder through the push ring steel pipe and the push ring, then the piston rods of the push ring cylinder are retracted, the second pair of rubber rings fall down, the piston rods of the push ring cylinder are extended again, the second pair of rubber rings are pushed to the middle of the press roller, the first pair of rubber rings are clung, then the piston rods of the push ring cylinder are retracted again, the third pair of rubber rings fall down, the pushing ring cylinder piston rod stretches out for the third time, the pushing ring cylinder piston rod pushes the third pair of rubber rings to be close to the second pair of rubber rings, at the moment, the second clamping cylinder rod retreats to leave a space, the pushing ring cylinder pushes the three pairs of rubber rings tightly from two sides to the middle part without leaving a gap, at the moment, the first clamping cylinder pushes the large clamping half ring, the second pair of rubber rings and the third pair of rubber rings are tightly held, then the pushing ring cylinder repeatedly acts, the rest rubber rings are all pushed onto the press roller and pressed, the press roller sleeved with the rubber rings is taken down from the device after the completion, the guide rings at two ends of the press roller are detached, the rubber rings are installed for the next press roller, the device can rapidly complete the operation of the ring, the ring is not deflected, the device is particularly suitable for mass production, and great help is provided for people.
Drawings
FIG. 1 is a schematic view of an auxiliary device for installing a platen roller ring according to the present utility model;
FIG. 2 is a schematic view of the configuration of the feed slot of an auxiliary device for installing a roll collar according to the present utility model;
FIG. 3 is a schematic view showing the outline structure of a push ring of an auxiliary device for installing a press roller ring according to the present utility model;
fig. 4 is a schematic view showing the outline structure of an auxiliary device lubrication support for mounting a roll collar according to the present utility model.
In the figure: 1. the support, 2, two cylinder installation square pipes, 3, compression roller, 4, single cylinder installation square pipe, 5, the rubber ring, 6, big chucking semi-ring, 7, little chucking semi-ring, 8, first chucking cylinder, 9, second chucking cylinder, 10, advance the round groove, 11, the guide ring, 12, push away round cylinder mount, 13, lubricated support, 14, push away round ring, 15, push away round steel pipe, 16, push away the union coupling lid, 17, push away round cylinder, 18, PLC control box.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
As shown in fig. 1-4, an auxiliary device for installing a press roller ring comprises a support 1, the support 1 is symmetrically distributed and stands on the ground, a double-cylinder installation square tube 2 and a single-cylinder installation square tube 4 are fixedly arranged between the supports 1, a first clamping cylinder 8 is fixedly arranged in the middle of the double-cylinder installation square tube 2, a large clamping semi-ring 6 is fixedly arranged at the front end of the first clamping cylinder 8, a second clamping cylinder 9 is fixedly arranged in the middle of the single-cylinder installation square tube 4, a small clamping semi-ring 7 is fixedly arranged at the front end of the second clamping cylinder 9, a press roller 3 is arranged in the middle of the supports 1, a pushing ring cylinder fixing frame 12 is fixedly arranged in the middle of the outer side between the supports 1, a pushing ring cylinder fixing frame 12 is fixedly arranged on one side of the pushing ring cylinder fixing frame 12, which is far away from the support 1, a pushing ring cylinder 17 is fixedly arranged on one side of the pushing ring cylinder 17, which is close to the support 1, a pushing ring connecting cover 16 is fixedly arranged on one side of the pushing ring steel tube 15, a pushing ring 14 is fixedly arranged on one side of the pushing ring steel tube 15, a lubrication support 13 is fixedly arranged below one side, which is close to the pushing ring steel tube 15, a side, which is far away from the double-cylinder installation square tube 2, of the support 1 is fixedly provided with a pushing ring groove 10, a pushing ring 5 is fixedly arranged on one side, which is far away from the pushing ring 2, of the pushing ring 2, and a guide groove 5 is fixedly arranged on one side of the side, which is far away from the guide cylinder end of the support 2, and 18, is fixedly arranged at the side of the guide roller ring 2.
The compression roller 3, the push ring 14, the push ring steel pipe 15, the push pipe connecting cover 16 and the push ring air cylinder 17 are concentric, the front end clamping cambered surface diameter of the large clamping semi-ring 6 is consistent with the outer diameter of the rubber ring 5, the front end clamping cambered surface diameter of the small clamping semi-ring 7 is consistent with the outer diameter of the middle section of the compression roller 3, and the first clamping air cylinder 8 and the second clamping air cylinder 9 are perpendicular and are distributed at crossed intervals.
The upper part of the lubrication support 13 is provided with a shallow groove, lubricating grease is filled in the groove, and the diameter of the arc surface of the upper part of the lubrication support 13 is consistent with the outer diameter of the push ring steel pipe 15.
Before use, the guide rings 11 are fastened at the step surfaces at two ends of the press roller 3, the rubber rings 5 are filled in the ring feeding grooves 10 at two sides, when in use, the press roller 3 is put into the corresponding position in the middle of the support 1, the second clamping cylinder 9 is manually adjusted, the air pressure of the second clamping cylinder 9 is gradually increased until the small clamping semi-ring 7 grips the press roller 3, the PLC control box 18 is started to switch, the rubber rings 5 are pushed to the two sides of the small clamping semi-ring 7 from two sides to the middle through the push ring steel pipe 15 and the push ring 14 and then stopped, then the piston rods of the push ring cylinder 17 are retracted, the second pair of rubber rings 5 fall down, the piston rods of the push ring cylinder 17 extend again, the second pair of rubber rings 5 are pushed to the middle of the press roller 3 and are clung to the first pair of rubber rings 5, then the piston rod of the pushing ring cylinder 17 retreats again, the third pair of rubber rings 5 falls down, the piston rod of the pushing ring cylinder 17 stretches out for the third time to push the third pair of rubber rings 5 to be close to the second pair of rubber rings 5, at the moment, the cylinder rod of the second clamping cylinder 9 retreats to leave a space, the pushing ring cylinder 17 pushes the three pairs of rubber rings 5 tightly from two sides to the middle part without leaving a gap, at the moment, the first clamping cylinder 8 pushes the large clamping half ring 6 to grip the second pair of rubber rings 5 and the third pair of rubber rings 5, then the pushing ring cylinder 17 repeatedly acts to push the rest rubber rings 5 onto the press roller 3 and compress the press roller, after the completion, the press roller 3 with the rubber rings 5 sleeved on is taken down from the device, the guide rings 11 at two ends of the press roller 3 are detached, and the rubber rings 5 are installed for the next press roller 3.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (3)
1. An auxiliary device for installing a compression roller ring comprises a support (1), and is characterized in that the support (1) is symmetrically distributed and is erected on the ground, a double-cylinder installation square tube (2) and a single-cylinder installation square tube (4) are fixedly arranged between the support (1), a first clamping cylinder (8) is fixedly arranged in the middle of the double-cylinder installation square tube (2), a large clamping semi-ring (6) is fixedly arranged at the front end of the first clamping cylinder (8), a second clamping cylinder (9) is fixedly arranged in the middle of the single-cylinder installation square tube (4), a small clamping semi-ring (7) is fixedly arranged at the front end of the second clamping cylinder (9), a compression roller (3) is arranged in the middle of the support (1), a push ring cylinder fixing frame (12) is fixedly arranged on one side, far away from the support (1), of the push ring cylinder (17) is fixedly provided with a push tube connecting cover (16), one side, close to the support (1), of the push tube connecting cover (16) is fixedly provided with a push ring (15), one side, close to the support (1), of the push ring (14) is fixedly provided with a push ring (14), one side, close to the push ring (14) is provided with a steel tube (14), the utility model discloses a double cylinder installation side pipe, including support (1), compression roller (3), support (1), double cylinder installation side pipe (2), the support (1) is kept away from one side of side pipe (2) and is fixedly equipped with into circle groove (10), advance circle groove (10) inside to be equipped with rubber ring (5), compression roller (3) tip step department is fixed to be equipped with guide ring (11), support (1) is kept away from one side below of double cylinder installation side pipe (2) and is fixedly equipped with PLC control box (18).
2. An auxiliary device for mounting a press roll collar according to claim 1, characterized in that: the compression roller (3), the pushing ring (14), the pushing ring steel pipe (15), the pushing pipe connecting cover (16) and the pushing ring air cylinder (17) are concentric, the front end clamping cambered surface diameter of the large clamping semi-ring (6) is consistent with the outer diameter of the rubber ring (5), the front end clamping cambered surface diameter of the small clamping semi-ring (7) is consistent with the outer diameter of the middle section of the compression roller (3), and the first clamping air cylinder (8) and the second clamping air cylinder (9) are perpendicular and are distributed at crossed intervals.
3. An auxiliary device for mounting a press roll collar according to claim 1, characterized in that: the upper part of the lubricating support (13) is provided with a shallow groove, lubricating grease is filled in the groove, and the diameter of the arc surface of the upper part of the lubricating support (13) is consistent with the outer diameter of the push ring steel tube (15).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321282614.4U CN219746929U (en) | 2023-05-22 | 2023-05-22 | Auxiliary device for installing compression roller ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321282614.4U CN219746929U (en) | 2023-05-22 | 2023-05-22 | Auxiliary device for installing compression roller ring |
Publications (1)
Publication Number | Publication Date |
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CN219746929U true CN219746929U (en) | 2023-09-26 |
Family
ID=88082785
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321282614.4U Active CN219746929U (en) | 2023-05-22 | 2023-05-22 | Auxiliary device for installing compression roller ring |
Country Status (1)
Country | Link |
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CN (1) | CN219746929U (en) |
-
2023
- 2023-05-22 CN CN202321282614.4U patent/CN219746929U/en active Active
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