CN219746762U - Balanced pressing device for coupler seat of aluminum alloy subway car - Google Patents
Balanced pressing device for coupler seat of aluminum alloy subway car Download PDFInfo
- Publication number
- CN219746762U CN219746762U CN202320162738.2U CN202320162738U CN219746762U CN 219746762 U CN219746762 U CN 219746762U CN 202320162738 U CN202320162738 U CN 202320162738U CN 219746762 U CN219746762 U CN 219746762U
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- seat
- supporting seat
- arm
- pressing
- bolt
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- 238000003825 pressing Methods 0.000 title claims abstract description 38
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 17
- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007906 compression Methods 0.000 claims abstract description 22
- 238000003466 welding Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003756 stirring Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 3
- 238000010168 coupling process Methods 0.000 abstract 3
- 238000005859 coupling reaction Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013386 optimize process Methods 0.000 description 1
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- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The utility model provides an aluminum alloy subway car coupling seat is with balanced closing device relates to subway car coupling seat welding auxiliary device technical field, and it includes supporting seat, hold-down bolt, hold-down arm, side direction tight mechanism and force balance mechanism that pushes up, and the height of supporting seat is less than the height of coupling seat; the lower part of the compression bolt passes through the compression arm and is in threaded connection with the top end of the supporting seat, and the upper part of the compression bolt is pressed at the middle part of the compression arm; the lateral jacking mechanism is fixedly connected to one side wall of the supporting seat and is used for laterally limiting the coupler seat; the force balance mechanism is arranged in parallel with the supporting seat, the bottom of the force balance mechanism and the bottom of the supporting seat are fixedly connected to the same base, the force balance mechanism is positioned below the pressing arm, and the force balance mechanism is used for pushing upwards to press the rear end of the pressing arm. The balance pressing device provided by the utility model realizes the balance pressing effect on the car coupler seat, ensures that the friction stir welding equipment welds the car coupler seat for one-step forming, improves the positioning precision and welding quality, ensures that the product qualification rate is more than 99%, and saves the production cost.
Description
Technical Field
The utility model relates to the technical field of auxiliary welding devices for subway car coupler seats, in particular to a balance pressing device for an aluminum alloy subway car coupler seat.
Background
In the production of aluminum alloy subway projects, as shown in fig. 1, the car coupler seats 6 of Chongqing subway No. 5 and No. 8 projects are welded in friction stir welding equipment, and as the positioning and clamping mechanism of the original car coupler seat assembly welding jig is in a mode of pressing by adopting the positioning blocks 7, the phenomenon of loosening easily occurs when the car coupler seat is fixed, the car coupler seat is unstable, and the welding quality of the car coupler seat cannot be guaranteed, so that the car coupler seat is a great difficulty in production.
Disclosure of Invention
The utility model provides a balance pressing device for an aluminum alloy subway car coupler seat, which aims to solve the technical problems that in the prior art, a positioning and clamping mechanism for an original car coupler seat assembly welding jig bit adopts a positioning block pressing mode, so that a loosening phenomenon is easy to occur when a car coupler seat is fixed, the instability is caused, and the welding quality of the car coupler seat cannot be ensured.
The technical scheme adopted for solving the technical problems is as follows:
balance pressing device for aluminum alloy subway car coupler seat, which comprises: the device comprises a supporting seat, a compression bolt, a compression arm, a lateral jacking mechanism and a force balancing mechanism, wherein the height of the supporting seat is smaller than that of a car coupler seat; the lower part of the compression bolt passes through the compression arm and is in threaded connection with the top end of the supporting seat, and the upper part of the compression bolt is pressed at the middle part of the compression arm; the lateral jacking mechanism is fixedly connected to one side wall of the supporting seat and is used for laterally limiting the coupler seat; the force balance mechanism is arranged in parallel with the supporting seat, the bottom of the force balance mechanism and the bottom of the supporting seat are fixedly connected to the same base, the force balance mechanism is positioned below the pressing arm, and the force balance mechanism is used for pushing upwards to press the rear end of the pressing arm.
The force balancing mechanism includes: base sleeve, bolt and spanner, base sleeve and supporting seat parallel arrangement, base telescopic bottom link firmly on above-mentioned base, and base telescopic inner wall is equipped with the screw thread, and in the lower part of bolt inserted base sleeve and rather than threaded connection, the spanner links firmly on bolt upper portion lateral wall.
The lateral tightening mechanism is a screw rod structure formed by a screw nut and a screw rod which are in threaded connection, wherein the screw nut is fixedly connected to the side wall of the supporting seat, and the screw rod is used for tightening the side wall of the coupler seat.
The front end of the upper part of the supporting seat is fixedly connected with a limiting block, and the limiting block is used for limiting the side wall of the coupler seat.
The beneficial effects of the utility model are as follows: according to the balance pressing device, through the cooperation of the pressing bolt, the pressing arm and the force balance mechanism, the balance pressing effect on the coupler seat is realized, so that the phenomenon of loosening and instability can not occur when the coupler seat is fixed, the one-step welding forming of the friction stir welding equipment on the coupler seat is ensured, the positioning precision and the welding quality are greatly improved, and the product qualification rate is more than 99%; by utilizing the balance pressing device, repeated adjustment of the tool is avoided, and the welding production of each coupler seat is saved by 4 hours. The utility model saves the production cost: the improved design is carried out on the assembly welding jig position of the original coupler seat, the assembly welding of the coupler seat is satisfied, the common jig position of various vehicle types is realized, the optimized process layout is achieved, and the tooling manufacturing cost is saved by 4 ten thousand yuan.
Drawings
Fig. 1 is a schematic structural diagram of a conventional aluminum alloy railcar coupler seat.
Fig. 2 is a schematic structural view of a balance pressing device for an aluminum alloy metro car coupler seat.
Fig. 3 is a schematic structural view of the balance pressing device for the coupler seat of the aluminum alloy metro car of the present utility model at another view angle.
Fig. 4 is a schematic diagram of an application structure of the balance pressing device for the coupler seat of the aluminum alloy subway car.
Fig. 5 is a schematic diagram of the front view structure of fig. 4.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
As shown in fig. 2 to 5, the balance pressing device for an aluminum alloy metro car coupler seat of the present utility model comprises: the device comprises a supporting seat 1, a compression bolt 2, a compression arm 3, a lateral jacking mechanism 4 and a force balancing mechanism 5, wherein a limiting block 1-1 is fixedly connected to the front end of the upper portion of the supporting seat 1, the limiting block 1-1 is used for limiting the side wall of a car coupler seat 6, and the height of the supporting seat 1 is smaller than that of the car coupler seat 6. The lower part of the compression bolt 2 passes through the compression arm 3 and is in threaded connection with the top end of the supporting seat 1, and the upper part of the compression bolt 2 is pressed at the middle part of the compression arm 3; the lateral tightening mechanism 4 is a screw rod structure formed by a screw nut and a screw rod which are in threaded connection, the screw nut is fixedly connected to the side wall of the supporting seat 1, and the screw rod is used for tightening the side wall of the coupler seat 6. The force balancing mechanism 5 includes: the base sleeve 5-1, the bolt 5-2 and the spanner 5-3, base sleeve 5-1 and supporting seat 1 parallel arrangement, the bottom of base sleeve 5-1 and the bottom of supporting seat 1 all link firmly on same base, and force balance mechanism 5 is located the below of compressing tightly arm 3, and the inner wall of base sleeve 5-1 is equipped with the screw thread, and the lower part of bolt 5-2 inserts in the base sleeve 5-1 and with its threaded connection, and spanner 5-3 links firmly on bolt 5-2 upper portion lateral wall, and bolt 5-2 is used for upwards pushing up the rear end of compressing tightly arm 3.
When the balance pressing device for the aluminum alloy metro car coupler seat is used, two sets of balance pressing devices are respectively placed on two sides of the coupler seat 6 on a welding platform, so that opposite surfaces of two limiting blocks 1-1 respectively lean against two sides of the coupler seat 6, and meanwhile, the lateral tightening mechanism 4 is adjusted to enable a screw rod of the lateral tightening mechanism to tightly press two sides of the coupler seat 6; then, the two pressing bolts 2 are adjusted so that the two pressing arms 3 press against the end portions of the coupler housing 6 and against the two positioning blocks 7 placed on the coupler housing 6, and at the same time, the spanner 5-3 is rotated so that the top ends of the bolts 5-2 press up against the rear ends of the pressing arms 3. At this time, under the action of the upward pushing force F of the bolt 5-2, the front end of the pressing arm 3 generates an acting force F' for pressing the positioning block 7 downwards through the supporting point action of the top end of the pressing bolt 2, namely, the force for pressing the coupler seat 6 downwards, so that the aim of stably pressing the coupler seat 6 without looseness is fulfilled, and the welding quality of the coupler seat 6 is ensured.
Claims (4)
1. Balance pressing device for aluminum alloy subway car coupler seat, which is characterized in that the device comprises: the device comprises a supporting seat (1), a compression bolt (2), a compression arm (3), a lateral jacking mechanism (4) and a force balancing mechanism (5), wherein the height of the supporting seat (1) is smaller than that of a car coupler seat (6);
the lower part of the compression bolt (2) passes through the compression arm (3) and is connected with the top end of the supporting seat (1) through threads, and the upper part of the compression bolt (2) is pressed at the middle part of the compression arm (3);
the lateral jacking mechanism (4) is fixedly connected to one side wall of the supporting seat (1) and is used for laterally limiting the coupler seat (6);
the force balance mechanism (5) is arranged in parallel with the supporting seat (1), the bottom of the force balance mechanism (5) and the bottom of the supporting seat (1) are fixedly connected to the same base, the force balance mechanism (5) is located below the pressing arm (3), and the force balance mechanism (5) is used for pressing the rear end of the pressing arm (3) upwards.
2. The balance hold-down device for an aluminum alloy railcar coupler seat according to claim 1, characterized in that said force balance mechanism (5) comprises: base sleeve (5-1), bolt (5-2) and spanner (5-3), base sleeve (5-1) and supporting seat (1) parallel arrangement, the bottom of base sleeve (5-1) links firmly on above-mentioned base, and the inner wall of base sleeve (5-1) is equipped with the screw thread, and in the lower part of bolt (5-2) inserted base sleeve (5-1) and with its threaded connection, spanner (5-3) link firmly on bolt (5-2) upper portion lateral wall.
3. The balance pressing device for the aluminum alloy metro car coupler seat according to claim 1, wherein the lateral tightening mechanism (4) is a screw rod structure formed by a screw nut and a screw rod which are in threaded connection, the screw nut is fixedly connected to the side wall of the supporting seat (1), and the screw rod is used for tightening the side wall of the car coupler seat (6).
4. The balance pressing device for the aluminum alloy metro car coupler seat according to claim 1, wherein a limiting block (1-1) is fixedly connected to the front end of the upper portion of the supporting seat (1), and the limiting block (1-1) is used for limiting the side wall of the car coupler seat (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320162738.2U CN219746762U (en) | 2023-02-06 | 2023-02-06 | Balanced pressing device for coupler seat of aluminum alloy subway car |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320162738.2U CN219746762U (en) | 2023-02-06 | 2023-02-06 | Balanced pressing device for coupler seat of aluminum alloy subway car |
Publications (1)
Publication Number | Publication Date |
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CN219746762U true CN219746762U (en) | 2023-09-26 |
Family
ID=88084675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202320162738.2U Active CN219746762U (en) | 2023-02-06 | 2023-02-06 | Balanced pressing device for coupler seat of aluminum alloy subway car |
Country Status (1)
Country | Link |
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CN (1) | CN219746762U (en) |
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2023
- 2023-02-06 CN CN202320162738.2U patent/CN219746762U/en active Active
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