CN219746392U

CN219746392U - Valve production tapping equipment

Info

Publication number: CN219746392U
Application number: CN202320775859.4U
Authority: CN
Inventors: 傅涛
Original assignee: Tianjin Shengkaida Valve Co ltd
Current assignee: Tianjin Shengkaida Valve Co ltd
Priority date: 2023-04-10
Filing date: 2023-04-10
Publication date: 2023-09-26
Anticipated expiration: 2033-04-10

Abstract

The utility model relates to valve production tapping equipment, and relates to the technical field of processing equipment, which comprises a supporting frame, wherein a first supporting platform is arranged in the supporting frame, a second supporting platform is connected to the first supporting platform, a plurality of clamping blocks which are arranged at intervals and used for placing valve bodies are arranged on the second supporting platform, clamping grooves are formed in the clamping blocks, a plurality of clamping plates are arranged in the clamping blocks, a plurality of clamping hydraulic cylinders used for pushing the clamping plates to move towards directions close to each other are arranged on the clamping blocks, a transverse moving part used for driving the clamping blocks to move is arranged between the clamping blocks and the second supporting platform, a drilling machine used for drilling the valve bodies above the clamping blocks is arranged on one side, close to the clamping blocks, of the supporting frame, and a lifting hydraulic cylinder used for connecting the drilling machine and the inner top wall of the supporting frame is arranged between the drilling machine. The utility model has the effect of improving the drilling efficiency.

Description

Valve production tapping equipment

Technical Field

The utility model relates to the technical field of processing equipment, in particular to valve production tapping equipment.

Background

The valve is a control component in the fluid conveying system and has the functions of stopping, adjusting, guiding, preventing backflow, stabilizing and distributing or overflow and pressure relief. Valves for fluid control systems range from the simplest shut-off valves to the various valves used in extremely complex automatic control systems, which are quite diverse in variety and specification. The valve can be used for controlling the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like. The valves are also classified into cast iron valves, cast steel valves, stainless steel valves, chrome molybdenum vanadium steel valves, dual phase steel valves, plastic valves, non-standard custom valves, etc. according to the materials.

At present, punching operation is often carried out above a valve body according to actual needs in the valve production process, at present, a handheld drilling machine or a large drilling machine is generally adopted for carrying out operation, and a worker carries out drilling operation on a designated position of the valve body according to actual needs.

With respect to the related art as described above, the inventors consider that the drilling efficiency is low in the actual production process because the hand-held drilling machine and the drilling machine require a single installation and drilling operation for the valve body.

Disclosure of Invention

The utility model aims to provide valve production perforating equipment capable of improving drilling efficiency.

The utility model provides valve production tapping equipment which adopts the following technical scheme:

the utility model provides a valve production trompil equipment, includes the carriage, the inside of carriage is equipped with first supporting platform, be connected with the second supporting platform on the first supporting platform, be equipped with a plurality of intervals on the second supporting platform and set up and be used for placing the grip block of valve body, the grip slot has been seted up on the grip block, the inside of grip block is equipped with a plurality of grip blocks, be equipped with a plurality of grip blocks that are used for promoting a plurality of grip blocks to the centre gripping pneumatic cylinder that the direction that is close to each other removed on the grip block, the grip block with be equipped with the lateral shifting spare that is used for driving the grip block and remove between the second supporting platform, the inside one side that is close to the grip block of carriage is equipped with the rig that is used for carrying out drilling to the grip block top valve body, the rig with be equipped with the lift pneumatic cylinder that is used for connecting both between the interior roof of carriage.

Through adopting above-mentioned technical scheme, when needs carry out the trompil operation to the valve body, place the valve body in one of them grip block top earlier, afterwards start the centre gripping pneumatic cylinder, the centre gripping pneumatic cylinder drives the grip block and moves to the side that is close to the valve body, thereby with the inside of the grip groove of valve body centre gripping in grip block top, afterwards start the lateral shifting piece, the lateral shifting piece drives the valve body of grip block and grip block top and moves to the rig below, afterwards open lift pneumatic cylinder and rig, lift pneumatic cylinder drives the rig and descends and realize the drilling to the valve body, put into other grip blocks on the valve body that will not be drilled and carry out the centre gripping when drilling, later will place the grip block that will not be drilled the valve body and move to the rig below, when another valve body is drilling, take off the valve body that will be drilled and change the valve body that does not bore from the grip block, thereby realize the continuous operation of drilling, and then accelerated the whole efficiency to the valve body drilling.

Optionally, each clamping plate is fixedly connected with a clamping backing plate on one side close to each other.

By adopting the technical scheme, due to the existence of the clamping base plate, when the clamping hydraulic cylinder drives the clamping plate to clamp the valve body, the damage phenomenon of the clamping plate to the outer wall of the valve body can be reduced.

Optionally, a pressure pad is fixedly connected to the inside of the clamping groove.

Through adopting above-mentioned technical scheme, when placing the grip box inside of grip block top with the valve body, because the existence of pressure pad, can reduce the emergence of valve body collision grip box's interior bottom wall and take place the wearing and tearing phenomenon.

Optionally, the lateral movement groove has been seted up on the second supporting platform, the lateral movement piece includes every the grip block is close to lateral movement groove's one side fixed connection place the sideslip slider in the inside lateral movement groove, the lateral wall fixedly connected with of second supporting platform is used for driving a plurality of sideslip sliders and follows the sideslip pneumatic cylinder that the lateral movement groove removed.

Through adopting above-mentioned technical scheme, when the clamping block that needs lateral shifting piece to drive second supporting platform top moves, start the sideslip pneumatic cylinder, the sideslip pneumatic cylinder drives the sideslip slider and removes, and the sideslip slider removes and drives the clamping block and remove to realize the removal of clamping block, and drive the clamping block through the sideslip pneumatic cylinder and remove the possibility that can reduce the staff and remove the clamping block and take place danger.

Optionally, a longitudinal moving member for driving the second support platform to move is arranged between the first support platform and the second support platform.

Through adopting above-mentioned technical scheme, when the punching position of valve body changes, start the longitudinal movement piece, the longitudinal movement piece drives the second supporting platform and removes to realize the adjustment to second supporting platform top valve body position, and then can make the device adapt to more kinds of punching demands.

Optionally, a plurality of vertical moving grooves have been seted up to first supporting platform top, vertical moving piece includes that second supporting platform is close to a plurality of vertical moving sliders that are used for placing in vertical moving inslot that move groove one side fixed connection, one side of first supporting platform is equipped with a plurality of vertical moving motors, a plurality of the output shaft of vertical moving motor all runs through the lateral wall of vertical moving groove and all fixedly connected with is used for driving the vertical moving lead screw that moves of the vertical moving slider that is located vertical moving inslot.

Through adopting above-mentioned technical scheme, thereby when needs remove the drilling demand in the actual production process of second supporting platform adaptation, start a plurality of motor that move indulges simultaneously, every is indulged and is moved the motor and all drive its one end fixed connection's the screw that moves indulges, indulges the screw and moves the slider that moves at the in-process of moving, indulges and moves the slider and drive the second supporting platform and remove to the adjustment to valve body punching position is realized.

Optionally, a plurality of slag leakage holes penetrating through the side wall of the clamping block and communicated with the clamping groove are formed in the side wall of the clamping block.

Through adopting above-mentioned technical scheme, after punching, the grip tank inside can have the broken string that is difficult to the clearance, and the staff can sweep broken string to leaking the sediment hole this moment, and the piece drops to the outside of grip tank from leaking the sediment hole department to the process of cleaning device after punching has been accelerated.

Optionally, a plurality of slag collecting plates for receiving the falling chips inside the slag leakage holes are fixedly connected to the side wall of the second supporting platform.

Through adopting above-mentioned technical scheme, when the piece drops from leaking the slag hole, the piece can fall to receipts slag plate on, later the staff can concentrate the clearance to the broken bits of a certain amount of that will accumulate on receipts slag plate to the broken bits that have reduced the in-process of punching production need clear up the emergence of extravagant time phenomenon many times.

In summary, the present utility model includes at least one of the following beneficial technical effects:

1. continuous operation in the drilling process can be realized through the cooperation of the clamping blocks and the longitudinal moving parts, so that the time cost required in the drilling process is saved;

2. the position of the clamping block can be adjusted according to actual needs by the transverse moving part, so that the trouble of manufacturing a plurality of devices for punching is reduced;

3. through the existence of the clamping base plate and the pressure pad, the occurrence of the abrasion phenomenon of the valve body caused by the contact of the valve body and the clamping block or the clamping plate in the process of clamping and placing the valve body can be reduced.

Drawings

FIG. 1 is a schematic overall structure of an embodiment of the present utility model;

FIG. 2 is a schematic diagram showing the connection relationship between the clamping block and the second support platform according to an embodiment of the present utility model;

FIG. 3 is a schematic view showing the connection relationship between the first support platform and the second support platform according to the embodiment of the present utility model;

in the figure, 1, a supporting frame; 11. a drilling machine; 12. a lifting hydraulic cylinder; 2. a first support platform; 21. a connecting block; 22. a longitudinal moving groove; 3. a second support platform; 31. a transverse moving groove; 32. a slag collecting plate; 4. a clamping block; 41. a clamping groove; 42. a clamping plate; 421. clamping a backing plate; 43. clamping a hydraulic cylinder; 44. a pressure pad; 45. slag leakage holes; 5. a lateral moving member; 51. a traversing slide block; 52. a traversing hydraulic cylinder; 521. an extension rod; 6. a longitudinal moving member; 61. longitudinally moving the sliding block; 62. a longitudinally moving motor; 63. longitudinally moving a screw rod; 64. and a roller.

Detailed Description

The present utility model will be described in further detail with reference to fig. 1 to 3.

Examples: the utility model provides a valve production trompil equipment, references fig. 1 and 2, includes braced frame 1, and braced frame 1 is inside to be equipped with first supporting platform 2, and the bottom fixedly connected with connecting block 21 of first supporting platform 2, the one end that first supporting platform 2 was kept away from to connecting block 21 all with braced frame 1's interior bottom wall fixed connection.

The first supporting platform 2 top is equipped with the second supporting platform 3, and one side that the first supporting platform 2 was kept away from to the second supporting platform 3 is equipped with a plurality of grip blocks 4, and the quantity of grip blocks 4 sets up to two in this embodiment, and two grip blocks 4 interval certain distance setting are equipped with the lateral shifting spare 5 that is used for driving two grip blocks 4 and removes along the length direction of second supporting platform 3 between the upper surface of grip block 4 and second supporting platform 3.

Clamping groove 41 has been seted up to grip block 4 top, the inside a plurality of grip blocks 42 that are equipped with of clamping groove 41, the quantity of grip blocks 42 sets up to two in this embodiment, and two grip blocks 42 set up relatively, equal fixedly connected with two clamping hydraulic cylinders 43 on two opposite lateral walls of grip block 4, two clamping hydraulic cylinders 43 and two grip blocks 42 one-to-one, the lateral wall fixed connection of another grip block 42 is kept away from to the grip block 42 that the piston rod of every clamping hydraulic cylinder 43 all runs through the lateral wall of grip block 4 and with its corresponding grip block 42.

Be equipped with rig 11 on the roof in the carriage 1, rig 11 vertical setting and rig 11's drill bit set up towards grip block 4, and one side that grip block 4 was kept away from to rig 11 is equipped with lift pneumatic cylinder 12, and lift pneumatic cylinder 12 vertical setting, and lift pneumatic cylinder 12's piston rod is kept away from one side fixed connection of drill bit towards being close to rig 11 and rig 11, and lift pneumatic cylinder 12 is kept away from one side of piston rod and the interior roof fixed connection of carriage 1.

When the valve body needs to be drilled, the valve body is firstly placed in the clamping groove 41 above the clamping blocks 4, then the clamping hydraulic cylinder 43 is started, the clamping hydraulic cylinder 43 drives the clamping plates 42 to move towards the directions close to each other, so that the two clamping plates 42 clamp the valve body, then the transverse moving part 5 is started, the transverse moving part 5 drives one of the clamping blocks 4 to move to the position below the drilling machine 11, then the drilling machine 11 is started to realize the drilling operation of the valve body, and in the process of the drilling operation of the drilling machine 11 on the valve body, the valve body which is not drilled is placed on the other clamping block 4 to clamp, so that the continuous drilling operation is realized, and the time waste caused by the fact that the other valve body is placed for drilling after the drilling of the single valve body is completed is reduced.

Through the cooperation of two grip blocks 4 and lateral shifting member 5, can realize the continuous operation of drilling process to the work efficiency in the drilling process has been promoted.

Referring to fig. 2 and 3, a clamping pad 421 is fixedly connected to a side of each clamping plate 42 adjacent to the other clamping plate 42, and the clamping pad 421 is made of a rubber material in this embodiment.

When the clamping plate 42 clamps the valve body, the existence of the clamping base plate 421 can be reduced, so that when the clamping plate 42 clamps the valve body, the clamping base plate 421 deforms, a larger contact area exists between the clamping base plate 421 and the valve body, and the clamping plate 42 clamps the valve body more firmly.

A pressure pad 44 is further disposed in the clamping groove 41, one side of the pressure pad 44 is fixedly connected with the inner bottom wall of the clamping groove 41, and the pressure pad 44 is made of rubber material in the embodiment.

When the valve body is placed inside the clamping groove 41, the possibility of damaging the clamping block 4 during drilling when the valve body needs to be drilled can be reduced due to the presence of the pressure pad 44 at the bottom of the clamping groove 41.

The traverse member 5 includes a traverse slider 51 fixedly connected to the lower surface of each of the holding blocks 4, and in this embodiment, the traverse slider 51 has a quadrangular prism shape, and the cross section of the quadrangular prism is arranged in a trapezoid shape. The lateral movement groove 31 is formed in one side, close to the clamping block 4, of the second supporting platform 3, the lateral movement groove 31 is formed in the length direction of the second supporting platform 3, and the two lateral movement sliding blocks 51 are located inside the lateral movement groove 31 and are in sliding connection with the inner side wall of the lateral movement groove 31.

The transverse moving member 5 further comprises a transverse moving hydraulic cylinder 52 fixedly arranged on one side of the second supporting platform 3, the center line of the transverse moving hydraulic cylinder 52 is identical to the length direction of the second supporting platform 3, a piston rod of the transverse moving hydraulic cylinder 52 penetrates through the side wall of the transverse moving hydraulic cylinder 52 and is in sliding connection with the side wall of the transverse moving hydraulic cylinder 52, one end, far away from the transverse moving hydraulic cylinder 52, of the piston rod of the transverse moving hydraulic cylinder 52 is fixedly connected with an extension rod 521, and the extension rod 521 penetrates through two transverse moving sliding blocks 51 located in the transverse moving groove 31 respectively and is fixedly connected with the two transverse moving sliding blocks 51 respectively.

When the clamping block 4 needs to be moved, the transverse moving hydraulic cylinder 52 is started, the transverse moving hydraulic cylinder 52 drives the extension rod 521 to move, the extension rod 521 drives the transverse moving sliding block 51 to move, and the transverse moving sliding block 51 drives the clamping block 4 and the valve body above the clamping block 4 to move, so that transverse moving operation of the valve body is realized.

Referring to fig. 1 and 3, a longitudinal moving member 6 for driving the second support platform 3 to move in a direction perpendicular to the clamping block 4 is further disposed between the first support platform 2 and the second support platform 3.

Due to the existence of the longitudinal moving member 6, when the drilling position of the valve body changes, the drilling machine 11 can still drill the valve body, so that the application range of the device is enlarged.

The longitudinal moving member 6 includes a plurality of longitudinal moving sliding blocks 61, in this embodiment, the number of longitudinal moving sliding blocks 61 is preferably two, and a certain distance is provided between the two longitudinal moving sliding blocks 61, and one side of each longitudinal moving sliding block 61, which is close to the second supporting platform 3, is fixedly connected with the lower surface of the second supporting platform 3. The upper surface of the first supporting platform 2 is provided with two longitudinal moving grooves 22, a certain distance is reserved between the two longitudinal moving grooves 22, the two longitudinal moving grooves 22 are all vertically arranged with the transverse moving groove 31, the two longitudinal moving grooves 22 are in one-to-one correspondence with the two longitudinal moving sliding blocks 61, and each longitudinal moving sliding block 61 is located in the corresponding longitudinal moving groove 22 and is in sliding connection with the inner side wall of the longitudinal moving groove 22.

Two longitudinal moving motors 62 are fixedly connected to the side wall of the first supporting platform 2, the two longitudinal moving motors 62 are in one-to-one correspondence with the two longitudinal moving grooves 22, one ends of output shafts of the two longitudinal moving motors 62 penetrate through the side wall of the first supporting platform 2 corresponding to the two longitudinal moving motors and are fixedly connected with longitudinal moving lead screws 63, and each longitudinal moving lead screw 63 penetrates through a longitudinal moving sliding block 61 which is located in the same longitudinal moving groove 22 together with the longitudinal moving lead screw and is in threaded connection with the longitudinal moving sliding block 61.

When the second support platform 3 needs to be moved, two longitudinal movement motors 62 are turned on simultaneously, the two longitudinal movement motors 62 drive longitudinal movement lead screws 63 to rotate, the two longitudinal movement lead screws 63 drive longitudinal movement sliding blocks 61 to move along the longitudinal movement grooves 22, and the two longitudinal movement sliding blocks 61 drive the second support platform 3 to move in the moving process, so that the valve body above the second support platform 3 is driven to move.

A plurality of rollers 64 are mounted on the lower surface of each longitudinally moving slider 61, and the center line of each roller 64 is arranged perpendicularly to the longitudinally moving screw 63.

When the longitudinal moving screw 63 drives the longitudinal moving slide block 61 to move, the possibility that the valve body falls down due to the shaking of the second supporting platform 3 in the moving process can be reduced due to the existence of the roller 64.

The two side walls of the clamping block 4, on which the clamping hydraulic cylinder 43 is arranged, are provided with slag leakage holes 45 penetrating through the side wall of the clamping block 4, the slag leakage holes 45 gradually incline towards one side close to the first supporting platform 2 along one side close to the inside of the clamping block 4 towards one side far away from the inside of the clamping block 4, and one side of the clamping block 4, which is positioned in the slag leakage holes 45, is communicated with the bottom of the clamping groove 41.

When the drilling machine 11 drills holes in the valve body, small scraps are generated, the scraps fall into the clamping groove 41, and when a worker cleans the scraps in the clamping groove 41, the scraps only need to be scanned into the slag leakage holes 45, so that the scraps in the clamping groove 41 fall along the slag leakage holes 45, and the scraps in the clamping groove 41 are cleaned.

The two opposite side walls of the second supporting platform 3 are fixedly provided with slag collecting plates 32 for receiving drilling scraps at the slag leakage holes 45, the cross section of each slag collecting plate 32 is L-shaped, and grooves are formed between the slag collecting plates 32 and the side walls of the second supporting platform 3 in a surrounding mode and used for bearing drilling scraps.

When the operator cleans the slag drilled out of the clamping groove 41 from the slag leakage holes 45 on both sides of the clamping groove 41, the slag falls onto the slag collecting plate 32 along the slag leakage holes 45, thereby facilitating the process of cleaning the slag by the operator.

The implementation principle of the embodiment of the utility model is as follows: when a plurality of valve bodies need to be drilled, one valve body is firstly placed on one clamping block 4 close to one side of the drilling machine 11, then two clamping hydraulic cylinders 43 are started to clamp the valve body, two longitudinal moving hydraulic cylinders are started to drive the second supporting platform 3 and the valve body to move to a position suitable for drilling, then a transverse moving hydraulic cylinder 52 is started, and the transverse moving hydraulic cylinder 52 drives the clamping block 4 to move to the position below the drilling machine 11 to drill.

One of the remaining non-drilled valve bodies is placed on the other clamping block 4 and clamped by the clamping plate 42 in the drilling process, and then the traversing hydraulic cylinder 52 is started to move the just-installed non-drilled valve body to the position below the drilling machine 11 to perform the drilling operation after the last valve body is drilled, and the valve body with the drilled hole on the other clamping block 4 is removed and replaced by the non-drilled valve body in the drilling process, so that the continuous operation of the drilling process is realized.

After the whole drilling of the valve body is completed, the staff sweeps out the broken slag inside the two clamping grooves 41 from the clamping grooves 41 along the slag leakage holes 45, the broken slag falls to the upper part of the slag collecting plate 32 along the slag leakage holes 45, and then the staff can uniformly clean the broken slag.

The embodiments of the present utility model are all preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model, wherein like reference numerals are used to refer to like elements throughout. Therefore: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. The utility model provides a valve production trompil equipment, its characterized in that, including braced frame (1), the inside of braced frame (1) is equipped with first supporting platform (2), be connected with second supporting platform (3) on first supporting platform (2), be equipped with a plurality of intervals setting and be used for placing grip block (4) of valve body on second supporting platform (3), grip slot (41) have been seted up on grip block (4), the inside of grip block (4) is equipped with a plurality of grip blocks (42), be equipped with a plurality of grip blocks (42) that are used for promoting on grip block (4) and to the centre gripping pneumatic cylinder (43) that the direction moved that are close to each other, grip block (4) with be equipped with between second supporting platform (3) and be used for driving lateral shifting piece (5) that grip block (4) removed, one side that is close to grip block (4) inside braced frame (1) is equipped with rig (11) that are used for carrying out drilling to the valve body above grip block, rig (11) with be equipped with between the interior roof of braced frame (1) and be used for connecting pneumatic cylinder (12).

2. A valve manufacturing and tapping device according to claim 1, characterized in that each clamping plate (42) is fixedly connected with a clamping pad (421) on the side thereof that is adjacent to each other.

3. Valve production tapping device according to claim 2, characterized in that the clamping groove (41) is fixedly connected with a pressure pad (44) inside.

4. The valve production tapping device according to claim 1, wherein the second supporting platform (3) is provided with a transverse moving groove (31), the transverse moving member (5) comprises transverse moving sliding blocks (51) fixedly connected to one side, close to the transverse moving groove (31), of each clamping block (4) and placed in the transverse moving groove (31), and lateral walls of the second supporting platform (3) are fixedly connected with transverse moving hydraulic cylinders (52) for driving the transverse moving sliding blocks (51) to move along the transverse moving groove (31).

5. A valve production tapping device according to any one of claims 1-4, characterized in that a longitudinal displacement member (6) for displacing the second support platform (3) is arranged between the first support platform (2) and the second support platform (3).

6. The valve production tapping device according to claim 5, wherein a plurality of longitudinal moving grooves (22) are formed above the first supporting platform (2), the longitudinal moving piece (6) comprises a plurality of longitudinal moving sliding blocks (61) which are fixedly connected on one side of the second supporting platform (3) close to the longitudinal moving grooves (22) and are used for being placed in the longitudinal moving grooves (22), a plurality of longitudinal moving motors (62) are arranged on one side of the first supporting platform (2), and output shafts of the plurality of longitudinal moving motors (62) penetrate through the side walls of the longitudinal moving grooves (22) and are fixedly connected with longitudinal moving screws (63) used for driving the longitudinal moving sliding blocks (61) located in the longitudinal moving grooves (22) to move.

7. The valve production tapping device according to claim 6, wherein the side wall of the clamping block (4) is provided with a plurality of slag leakage holes (45) penetrating through the side wall of the clamping block (4) and communicating with the clamping groove (41).

8. A valve production tapping device according to claim 7, characterized in that the side wall of the second supporting platform (3) is fixedly connected with a plurality of slag collecting plates (32) for receiving the falling chips inside the slag leaking holes (45).