CN219746297U - Circulating water system of disc casting machine - Google Patents
Circulating water system of disc casting machine Download PDFInfo
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- CN219746297U CN219746297U CN202321002849.3U CN202321002849U CN219746297U CN 219746297 U CN219746297 U CN 219746297U CN 202321002849 U CN202321002849 U CN 202321002849U CN 219746297 U CN219746297 U CN 219746297U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 361
- 238000005266 casting Methods 0.000 title claims abstract description 94
- 238000005192 partition Methods 0.000 claims description 20
- 239000000498 cooling water Substances 0.000 abstract description 27
- 239000002351 wastewater Substances 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
The utility model discloses a circular water circulating system of a circular casting machine, which comprises: the casting machine comprises a cold water device, a casting machine circulating water tank unit and a casting disc unit, wherein the cold water device is provided with a first hot water inlet and a first cold water outlet; the casting machine circulating water tank unit is provided with a second cold water inlet and a second hot water outlet, the second cold water inlet is connected with the first cold water outlet, and the second hot water outlet is connected with the first hot water inlet; the casting disc unit is provided with a third cold water inlet and a third hot water outlet, the third cold water inlet is connected with the first cold water outlet, and the third hot water outlet is connected with the first hot water inlet. The circulating water system of the disc casting machine can recycle cooling water and realize zero discharge of wastewater.
Description
Technical Field
The utility model relates to the technical field of casting mechanical equipment, in particular to a circulating water system of a disc casting machine.
Background
The disc casting machine is a device for continuous quantitative casting in a smelting plant. In the whole casting process, the disc is in alternating of running and stopping, when the disc is static, the quantitative casting device pours liquid metal into the casting mould, and after casting, the disc rotates two mould positions to cast the next anode plate; in order to enable the anode plate to be quickly solidified, cooling water is often adopted to cool the anode plate, after the anode plate is cooled, the qualified anode plate which is loosened is taken away by an extractor, is placed into a water tank to be cooled again and is automatically arranged into an anode stack, and finally is transported away by a forklift. The existing disc casting machine consumes a large amount of cooling water and generates a large amount of waste water which is used for carrying metal-containing materials.
Disclosure of Invention
The present utility model aims to solve at least one of the technical problems in the related art to some extent. Therefore, an object of the present utility model is to provide a circulating water system of a disc casting machine, which can recycle cooling water to realize zero discharge of wastewater.
In one aspect of the utility model, the utility model provides a circular water system of a disc casting machine. According to an embodiment of the present utility model, the circular water system of a disc casting machine includes: a cold water device having a first hot water inlet and a first cold water outlet; the casting machine circulating water tank unit is provided with a second cold water inlet and a second hot water outlet, the second cold water inlet is connected with the first cold water outlet, and the second hot water outlet is connected with the first hot water inlet; and the casting disc unit is provided with a third cold water inlet and a third hot water outlet, the third cold water inlet is connected with the first cold water outlet, and the third hot water outlet is connected with the first hot water inlet.
According to the circulating water system of the disc casting machine, in the casting process of the disc casting machine, cooling water in the cold water device flows out of the first cold water outlet, part of the cooling water flowing out of the first cold water outlet flows into the casting disc unit from the third cold water inlet to cool the casting mould and the anode plate, hot water generated by the casting disc unit flows out of the third hot water outlet and returns to the cold water device from the first hot water inlet to be cooled, and cooling water is generated; the other part of cooling water flowing out from the first cold water outlet flows into the casting machine circulating water pool unit from the second cold water inlet to cool the anode plate, hot water generated by the casting machine circulating water pool unit flows out from the second hot water outlet and returns to the cold water device from the first hot water inlet to be cooled, cooling water is generated, and therefore, the recycling of the cooling water is completed, the utilization rate of the cooling water is improved, production wastewater is not generated, and zero wastewater discharge is realized.
In addition, the circulating water system of the disc casting machine according to the above embodiment of the present utility model may have the following additional technical features:
according to an embodiment of the present utility model, the circular casting machine circulating water system further includes: the hot water tank is provided with a fourth water inlet and a fourth water outlet, the fourth water inlet is respectively connected with the second hot water outlet and the third hot water outlet, and the fourth water outlet is connected with the first hot water inlet.
According to one embodiment of the utility model, a first partition wall is arranged in the hot water tank, the first partition wall divides the hot water tank into a first hot water area and a second hot water area, the upper part of the first hot water area is communicated with the second hot water area, the fourth water inlet is arranged in the first hot water area, and the fourth water outlet is arranged in the second hot water area.
According to one embodiment of the utility model, the first partition wall is provided with a first notch, the position of the first notch is higher than the bottom of the first hot water area, and the first hot water area is communicated with the second hot water area through the first notch.
According to one embodiment of the utility model, the cold water device is further provided with a fourth hot water outlet, which is connected to the hot water tank.
According to an embodiment of the present utility model, the circular casting machine circulating water system further includes: the rain water tank is provided with a fifth water outlet, and the fifth water outlet is connected with the hot water tank.
According to one embodiment of the utility model, a second partition wall is arranged in the rainwater tank, the second partition wall divides the rainwater tank into a first rainwater area and a second rainwater area, the upper part of the first rainwater area is communicated with the second rainwater area, and the fifth water outlet is arranged in the second rainwater area.
According to one embodiment of the utility model, the second partition wall is provided with a second notch, the position of the second notch is higher than the bottom of the first rainwater area, and the first rainwater area is communicated with the second rainwater area through the second notch.
According to one embodiment of the utility model, the fourth water inlet is provided with an overflow channel, and the fourth water inlet is respectively communicated with the second hot water outlet and the third hot water outlet through the overflow channel.
According to one embodiment of the present utility model, the casting machine circulating water tank unit includes a plurality of casting machine circulating water tanks connected in parallel, and the casting disk unit includes a plurality of casting disks connected in parallel.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is one of schematic structural views of a circulating water system of a disc casting machine according to an embodiment of the present utility model;
FIG. 2 is a second schematic view of a circular water system of a disc casting machine according to an embodiment of the present utility model;
reference numerals:
10. the device comprises a cold water device, 11, a first hot water inlet, 12, a first cold water outlet, 13, a cooling tower, 14, a cold water tank, 15, a fourth hot water outlet, 20, a casting machine circulating water tank unit, 21, a second cold water inlet, 22, a second hot water outlet, 23, a casting machine circulating water tank, 30, a casting disc unit, 31, a third cold water inlet, 32, a third hot water outlet, 33, a casting disc, 40, a hot water tank, 41, a fourth water inlet, 42, a fourth water outlet, 43, a first partition wall, 44, a first hot water area, 45, a second hot water area, 46, a fifth water inlet, 47, an overflow channel, 50, a rain water tank, 51, a fifth water outlet, 52, a second partition wall, 53, a first rain water area, 54 and a second rain water area.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present utility model and should not be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In one aspect of the utility model, the utility model provides a circular water system of a disc casting machine. Referring to fig. 1, the circular water system of the disc casting machine according to the embodiment of the present utility model includes a cold water device 10, a circular water tank unit 20 of the casting machine, and a casting disc unit 30. The cold water device 10 has a first hot water inlet 11 and a first cold water outlet 12; the casting machine circulation tank unit 20 has a second cold water inlet 21 and a second hot water outlet 22, the second cold water inlet 21 is connected with the first cold water outlet 12, and the second hot water outlet 22 is connected with the first hot water inlet 11; the casting disc unit 30 has a third cold water inlet 31 and a third hot water outlet 32, the third cold water inlet 31 being connected to the first cold water outlet 12, and the third hot water outlet 32 being connected to the first hot water inlet 11.
According to the circulating water system of the disc casting machine of the above embodiment of the present utility model, during casting of the disc casting machine, the cooling water in the cold water device 10 flows out from the first cold water outlet 12, a part of the cooling water flowing out from the first cold water outlet 12 flows into the casting disc unit 30 from the third cold water inlet 31 to cool the casting mould and the anode plate, the hot water generated by the casting disc unit 30 flows out from the third hot water outlet 32 and returns to the cold water device 10 from the first hot water inlet 11 to cool, and cooling water is generated; the other part of cooling water flowing out of the first cold water outlet 12 flows into the casting machine circulating water pool unit 20 from the second cold water inlet 21 to cool the anode plate, hot water generated by the casting machine circulating water pool unit 20 flows out of the second hot water outlet 22 and returns to the cold water device 10 from the first hot water inlet 11 to be cooled, and cooling water is generated, so that the recycling of the cooling water is finished, the utilization rate of the cooling water is improved, production wastewater is not generated, and zero wastewater discharge is realized.
The circular water system of the disc casting machine according to the embodiment of the present utility model will be described in further detail.
According to an embodiment of the present utility model, referring to fig. 1, the specific structure of the cold water device 10 of the present utility model is not particularly limited as long as the purpose of cooling hot water can be achieved, and for example, a cold water tank 14 having a cooling tower 13 disposed therein may be included, and the first hot water inlet 11 may be connected to the cooling tower 13, and the first cold water outlet 12 may be disposed on the cold water tank 14. Thereby, the generated hot water enters the cooling tower 13 from the first hot water inlet 11 to be cooled to generate cooling water, the cooling water generated by the cooling tower 13 enters the cooling water tank 14, and the cooling water in the cooling water tank 14 flows out from the first cold water outlet 12 and is conveyed to the casting machine circulating water tank unit 20 and the casting disc unit 30 to cool the casting mould and the anode plate. The first cold water outlet 12 may be connected to the second cold water inlet 21 and the third cold water inlet 31 through pipes, respectively, and a control valve may be provided at the first cold water outlet 12, whereby the flow rate of the cooling water may be controlled through the control valve.
Further, a water pump may be provided on a pipe connecting the first cold water outlet 12 with the second cold water inlet 21 and the third cold water inlet 31, whereby the cooling water in the cold water tank 14 may be transferred to the casting machine circulation water tank unit 20 and the casting disc unit 30 by the water pump, thereby improving the production efficiency.
According to an embodiment of the present utility model, referring to fig. 1 and 2, the casting machine circulation water tank unit 20 may include a plurality of casting machine circulation water tanks 23 connected in parallel, each of the water inlets of the casting machine circulation water tanks 23 being connected to the second cold water inlet 21, and each of the water outlets of the casting machine circulation water tanks 23 being connected to the second hot water outlet 22. Further, control valves may be provided at the water inlet and the water outlet of the casting machine circulation tank 23, respectively, whereby the flow rate of the cooling water flowing into the casting machine circulation tank 23 and the flow rate of the hot water flowing out of the casting machine circulation tank 23 can be controlled by the control valves.
According to an embodiment of the present utility model, the casting disc unit 30 may include a plurality of casting discs 33 connected in parallel, the water inlets of the casting discs 33 being connected to the third cold water inlet 31, and the water outlets of the casting discs 33 being connected to the third hot water outlet 32. Further, control valves may be provided at the water inlet and the water outlet of the casting disk 33, respectively, whereby the flow rate of the cooling water flowing into the casting disk 33 and the flow rate of the hot water flowing out of the casting disk 33 may be controlled by the control valves.
According to an embodiment of the present utility model, referring to fig. 2, the circular water system of the disc casting machine further includes: the hot water tank 40, the hot water tank 40 has a fourth water inlet 41 and a fourth water outlet 42, the fourth water inlet 41 is connected with the second hot water outlet 22 and the third hot water outlet 32, respectively, and the fourth water outlet 42 is connected with the first hot water inlet 11. The hot water generated from the casting machine circulation water tank unit 20 and the casting disc unit 30 may flow into the hot water tank 40 from the fourth water inlet 41, and the hot water in the hot water tank 40 flows out from the fourth water outlet 42 and flows into the cold water device 10 from the first hot water inlet 11. Thus, the hot water tank 40 can temporarily store hot water. Specifically, the fourth water outlet 42 may be connected to the first hot water inlet 11 through a pipe, and a control valve may be provided at the fourth water outlet 42, whereby the flow rate of hot water may be controlled through the control valve.
Further, a water pump may be provided on a pipe connecting the fourth water outlet 42 and the first hot water inlet 11, whereby hot water in the hot water tank 40 may be pumped to the cold water device 10 for cooling by the water pump, thereby improving the production efficiency.
According to an embodiment of the present utility model, the cold water device 10 may further be provided with a fourth hot water outlet 15, the fourth hot water outlet 15 being connected to the hot water tank 40. Thus, when the amount of hot water entering the cold water device 10 exceeds the upper treatment limit of the cold water device 10, the excessive hot water can be returned to the hot water tank 40 through the fourth hot water outlet 15, thereby ensuring that the cold water device 10 can normally operate, and the hot water entering the cold water device 10 can be effectively cooled.
According to an embodiment of the present utility model, a first partition wall 43 may be disposed in the hot water tank 40, the first partition wall 43 dividing the hot water tank 40 into a first hot water area 44 and a second hot water area 45, the upper portion of the first hot water area 44 being communicated with the second hot water area 45, a fourth water inlet 41 being disposed in the first hot water area 44, and a fourth water outlet 42 being disposed in the second hot water area 45. Hot water generated by the casting machine circulating water tank unit 20 and the casting disc unit 30 can flow into the first hot water area 44 from the fourth water inlet 41, metal-containing materials entrained in the hot water can be deposited at the bottom of the first hot water area 44, hot water at the upper part of the first hot water area 44 flows into the second hot water area 45 and flows out from the fourth water outlet 42, and therefore the metal-containing materials entrained in the hot water can be uniformly collected in the first hot water area 44, and after the production is stopped, the metal-containing materials are periodically cleaned and uniformly returned, the metal direct yield is improved, and the production benefit is increased. The specific manner in which the upper portion of the first hot water region 44 communicates with the second hot water region 45 is not particularly limited, and may be selected by those skilled in the art according to actual needs. As a specific example, the first partition wall 43 may have a first notch thereon, the first notch being located higher than the bottom of the first hot water region 44, and the first hot water region 44 communicates with the second hot water region 45 through the first notch.
Further, the hot water tank 40 may further have a fifth water inlet 46, and when the water level is insufficient, new water may be supplied to the hot water tank 40 through the fifth water inlet 46.
Further, an overflow passage 47 may be provided at the fourth water inlet 41, and the fourth water inlet 41 communicates with the second hot water outlet 22 and the third hot water outlet 32 through the overflow passage 47, respectively. Therefore, the hot water slow cooling area can be increased, the circulating water cooling effect is improved, and the stable and efficient casting production process is ensured. The specific structure of the overflow path 47 is not particularly limited as long as it can pass hot water, and may be selected according to actual needs by those skilled in the art, for example, a pipe or a culvert.
According to an embodiment of the present utility model, the circular water system of the disc casting machine may further include: the rain water tank 50, the rain water tank 50 has a fifth water outlet 51, and the fifth water outlet 51 is connected to the hot water tank 40. Thus, the rainwater tank 50 can collect rainwater and ditch water on the surface of the site in a converging manner and uniformly convey the collected rainwater and ditch water to the hot water tank, so that the consumption of production water is reduced.
According to the embodiment of the utility model, a second partition wall 52 is arranged in the rainwater tank 50, the second partition wall 52 divides the rainwater tank into a first rainwater area 53 and a second rainwater area 54, the upper part of the first rainwater area 53 is communicated with the second rainwater area 54, and a fifth water outlet 51 is arranged in the second rainwater area 54. Specifically, the first rainwater area 53 is open at an upper end so as to collect rainwater and ditch water on the surface of the site. After rainwater and trench water on the surface of the site enter the first rainwater area 53, entrained impurities can be deposited at the bottom of the first rainwater area 53, and rainwater and trench water on the upper portion of the first rainwater area 53 flow into the second rainwater area 54, so that collected rainwater and impurities in the trench water on the surface of the site can be reduced. Further, the second partition wall 52 may have a second notch thereon, where the second notch is located higher than the bottom of the first rainwater area 53, and the first rainwater area 53 communicates with the second rainwater area 54 through the second notch.
In addition, the relevant materials, the diameter of the pipeline, the types of the control valves and the like of the circulating water system of the disc casting machine can be reasonably selected according to the volume and other factors of the cold water device.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.
Claims (10)
1. A circular water system for a disc casting machine, comprising:
a cold water device having a first hot water inlet and a first cold water outlet;
the casting machine circulating water tank unit is provided with a second cold water inlet and a second hot water outlet, the second cold water inlet is connected with the first cold water outlet, and the second hot water outlet is connected with the first hot water inlet;
and the casting disc unit is provided with a third cold water inlet and a third hot water outlet, the third cold water inlet is connected with the first cold water outlet, and the third hot water outlet is connected with the first hot water inlet.
2. The disc caster circulating water system of claim 1, further comprising:
the hot water tank is provided with a fourth water inlet and a fourth water outlet, the fourth water inlet is respectively connected with the second hot water outlet and the third hot water outlet, and the fourth water outlet is connected with the first hot water inlet.
3. The circular water circulating system of the disc casting machine according to claim 2, wherein a first partition wall is arranged in the hot water tank, the first partition wall divides the hot water tank into a first hot water area and a second hot water area, the upper part of the first hot water area is communicated with the second hot water area, the fourth water inlet is arranged in the first hot water area, and the fourth water outlet is arranged in the second hot water area.
4. The disc casting machine circulating water system according to claim 3, wherein the first partition wall is provided with a first notch, the position of the first notch is higher than the bottom of the first hot water area, and the first hot water area is communicated with the second hot water area through the first notch.
5. The disc casting machine circulating water system of claim 2 wherein the cold water apparatus is further provided with a fourth hot water outlet, the fourth hot water outlet being connected to the hot water tank.
6. The disc caster circulating water system of claim 2, further comprising:
the rain water tank is provided with a fifth water outlet, and the fifth water outlet is connected with the hot water tank.
7. The circular water circulating system of the disc casting machine according to claim 6, wherein a second partition wall is arranged in the rainwater tank, the second partition wall divides the rainwater tank into a first rainwater area and a second rainwater area, the upper portion of the first rainwater area is communicated with the second rainwater area, and the fifth water outlet is formed in the second rainwater area.
8. The disc casting machine circulating water system of claim 7, wherein the second partition wall is provided with a second notch, the position of the second notch is higher than the bottom of the first rainwater area, and the first rainwater area is communicated with the second rainwater area through the second notch.
9. The circular water system of claim 2, wherein the fourth water inlet is provided with an overflow channel, and the fourth water inlet is respectively communicated with the second hot water outlet and the third hot water outlet through the overflow channel.
10. The disc caster circulating water system of claim 1, wherein said caster circulating water pond unit comprises a plurality of caster circulating water ponds connected in parallel, and wherein said caster disc unit comprises a plurality of caster discs connected in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321002849.3U CN219746297U (en) | 2023-04-27 | 2023-04-27 | Circulating water system of disc casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321002849.3U CN219746297U (en) | 2023-04-27 | 2023-04-27 | Circulating water system of disc casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219746297U true CN219746297U (en) | 2023-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321002849.3U Active CN219746297U (en) | 2023-04-27 | 2023-04-27 | Circulating water system of disc casting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN219746297U (en) |
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2023
- 2023-04-27 CN CN202321002849.3U patent/CN219746297U/en active Active
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