CN219746044U - Photovoltaic Z support stamping die and photovoltaic support production facility - Google Patents
Photovoltaic Z support stamping die and photovoltaic support production facility Download PDFInfo
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- CN219746044U CN219746044U CN202320837015.8U CN202320837015U CN219746044U CN 219746044 U CN219746044 U CN 219746044U CN 202320837015 U CN202320837015 U CN 202320837015U CN 219746044 U CN219746044 U CN 219746044U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 238000004080 punching Methods 0.000 claims abstract description 12
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 15
- 238000005520 cutting process Methods 0.000 abstract description 9
- 238000005452 bending Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of stamping, and relates to a bracket stamping die, in particular to a photovoltaic Z bracket stamping die and photovoltaic bracket production equipment. The photovoltaic bracket solves the problems that the existing photovoltaic bracket needs to realize a series of actions such as bending and cutting of sheet metal parts by combining a bending tool, a cutting device and the like. The photovoltaic Z support stamping die comprises a stamping frame, an upper die and a lower die are arranged in the stamping frame in a vertically pressing mode, a lower die cavity is formed in the top side of the lower die, a position structure is convexly arranged in the lower die cavity, a cutter is arranged on the upper die, the side portion of the cutter is integrally and fixedly connected with the upper die cavity, a position avoiding structure is correspondingly concavely arranged in the upper die cavity, the upper die and the lower die are matched, a stamping accommodating area is formed between the upper die cavity and the lower die, and the positioning structure and the position avoiding structure form embedded matching. The utility model has the advantages that: realize pressing and cutting good Z word form with the sheet metal component, guarantee stability such as cut, avoid having punching press burr, fold, protruding scheduling problem, improve production efficiency, satisfy the production demand greatly through photovoltaic Z support stamping die.
Description
Technical Field
The utility model belongs to the technical field of stamping, and relates to a bracket stamping die, in particular to a photovoltaic Z bracket stamping die and photovoltaic bracket production equipment.
Background
Along with the development of the times, the production demands of the support are gradually improved, the photovoltaic support is generally Z-shaped, a bending tool, a cutting device and the like are required to be combined, a series of actions such as bending and cutting of the sheet metal part are realized, for example, the sheet metal part is subjected to one-time stamping forming through a stamping die, but the stamping stability of the sheet metal part cannot be guaranteed in the stamping process, the problems of stamping burrs, folds, bulges and the like occur, and the cutting size of the sheet metal part cannot be guaranteed in the stamping process.
For example, chinese patent discloses a photovoltaic diode support stamping die chinese patent No. (CN 202222718717.2), a photovoltaic diode support stamping die, including die holder, upper die base, buffer module and blocking assembly, the top edge of die holder is provided with the stand near, set up a plurality of mounting hole on the upper die base, buffer module is including running through the screw rod of mounting hole, setting up punch head, bonding in punch head top first blotter, cup joint on the screw rod, bonding in second blotter of upper die base bottom, bonding in the third blotter of upper die base top and with screw threaded connection's fastening knob, blocking assembly is including setting up the round bar on upper die base top and setting up baffle on the round bar. This scheme sets up the rotatable screw rod that breaks away from of fastening knob to change the spring, when using simultaneously, the wearing and tearing of dashing between the upper die base of subassembly can be slowed down to first blotter, second blotter and the third blotter that sets up, has prolonged buffer structure's life, and when installing a plurality of buffer unit, can be with the top and the baffle butt of all screw rods, so that keep all buffer units to be in same height.
Although the above solution has the advantages, the above solution does not solve the above mentioned technical problems well, realizes the zigzag stamping forming of the photovoltaic bracket, ensures the stability of cutting and the like, and avoids the problems of stamping burrs, wrinkles, bulges and the like.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides a photovoltaic Z support stamping die and photovoltaic support production equipment for solving the technical problems.
The aim of the utility model can be achieved by the following technical scheme:
the photovoltaic Z support stamping die comprises a stamping frame, wherein an upper die and a lower die are arranged in the stamping frame in an upper pressing manner and a lower pressing manner, a lower die cavity is formed in the top side of the lower die, a position structure is convexly arranged in the lower die cavity, a cutter is arranged on the upper die, an upper die cavity is integrally fixedly connected with the side part of the cutter, a position avoiding structure is concavely arranged in the upper die cavity correspondingly, the upper die is matched with the lower die, a stamping accommodating area is formed between the upper die cavity and the lower die cavity, and the position locating structure is matched with the position avoiding structure in a jogging manner.
In the photovoltaic Z support stamping die, the lower die cavity is an inner notch formed by intersecting a plurality of lower die inclined planes, the upper die cavity is an outer convex opening formed by intersecting a plurality of upper die inclined planes, and the inner notch is in concave-convex fit with the outer convex opening.
In the above photovoltaic Z support stamping die, the positioning structure is a pressing lug, the pressing lug is arranged on at least one lower die inclined plane, the avoidance structure is a groove opening, the groove opening is correspondingly formed in the upper die inclined plane, and the pressing lug is in alignment matching with the groove opening.
In the photovoltaic Z support stamping die, the thickness of the pressing protruding block is larger than the depth of the groove opening.
In the photovoltaic Z support stamping die, the cutter is a sheet-shaped body, the outer side face of the cutter is an inclined cutting edge face, the inner side face of the cutter is a contact face adjacent to the upper die cavity, and the upper die cavity is pressed with the lower die cavity, so that the side wall of the lower die is in close contact sliding connection with the contact face.
In the photovoltaic Z support stamping die, the stamping frame comprises a lower die holder, the top surface of the lower die holder is fixed with the lower die through a supporting block, an upper die holder is hung above the lower die holder, and the bottom surface of the upper die holder is fixedly provided with the upper die.
In the photovoltaic Z support stamping die, the top surface of the supporting block is provided with a groove, the bottom of the lower die is embedded into the groove to form a solid assembly, and at least two sides of the groove are provided with discharge ports.
In the above photovoltaic Z support stamping die, the bottom surface of the upper die base is provided with a plurality of guide posts in a sliding and penetrating way, the bottom ends of the guide posts are fixedly connected with a buffer pressing plate, the periphery of the guide posts is sleeved with a buffer spring, and the buffer spring is clamped between the upper die base and the buffer pressing plate.
In the photovoltaic Z support stamping die, a plurality of guide sliding columns are erected on the top surface of the lower die holder, a plurality of guide sliding cylinders are correspondingly arranged on the upper die holder, and a plurality of guide sliding cylinders are correspondingly sleeved with a plurality of guide sliding columns one by one to be connected in a sliding manner.
Photovoltaic support production facility includes the photovoltaic Z support stamping die of arbitrary one of the above-mentioned.
Compared with the prior art, the stamping die for the photovoltaic Z bracket has the following beneficial effects:
through photovoltaic Z support stamping die, carry out good Z word pressfitting and cut apart the sheet metal component, guarantee the stability of process and avoid having punching burr, fold, protruding scheduling problem, can improve product production efficiency, satisfy the production demand greatly through photovoltaic Z support stamping die.
Drawings
Fig. 1 is a schematic structural diagram of a state of a stamping die for a photovoltaic Z bracket according to an embodiment of the present utility model.
Fig. 2 is a schematic structural diagram of another state of a stamping die for a photovoltaic Z-bracket according to an embodiment of the present utility model.
Fig. 3 is a schematic view of a partial structure of fig. 1.
Fig. 4 is another partial schematic structure of fig. 1.
Fig. 5 is a partial schematic view of fig. 4.
Fig. 6 is another partial structure diagram of fig. 4.
Fig. 7 is a schematic view of another state structure of fig. 6.
In the drawing, a punching frame 1, a lower die cavity 2, a positioning structure 21, a lower die inclined surface 22, an upper pressing convex block 211, a cutter 3, a blade surface 31, a contact surface 32, an upper die cavity 4, a avoidance structure 41, a groove opening 411, a die inclined surface 42, a punching accommodating area 5, a reserved accommodating position 51, a lower die holder 6, a guide slide column 61, a supporting block 7, a groove 71, a discharge opening 711, an upper die holder 8, a guide column 81, a buffer pressing plate 82, a buffer spring 83 and a guide slide cylinder 84.
Detailed Description
The following are specific embodiments of the utility model and the technical solutions of the utility model will be further described with reference to the accompanying drawings, but the utility model is not limited to these embodiments.
Example 1
As shown in fig. 1 to 7, the stamping die for the photovoltaic Z support comprises a stamping frame 1, wherein an upper die and a lower die are arranged in the stamping frame 1 in a vertically pressing manner, a lower die cavity 2 is arranged on the top side of the lower die, a positioning structure 21 is convexly arranged in the lower die cavity 2, a cutter 3 is arranged on the upper die, an upper die cavity 4 is integrally fixedly connected with the side part of the cutter 3, a avoidance structure 41 is correspondingly concavely arranged in the upper die cavity 4, the upper die and the lower die are clamped, a stamping accommodating area 5 is formed between the upper die cavity 4 and the lower die cavity 2, and the positioning structure 21 and the avoidance structure 41 are in embedded matching. When the upper die and the lower die are assembled, the cutter 3 of the upper die cuts one side of the sheet metal part placed on the lower die cavity 2 at the moment so as to facilitate good stamping forming, meanwhile, the lower die cavity 2 and the upper die cavity 4 are gradually pressed to finally form the Z-shaped stamping accommodating area 5, the positioning structure 21 is synchronously penetrated into the corresponding through hole on the sheet metal part and matched with the avoidance structure 41 in the pressing process, the positioning effect on the sheet metal part is realized, and the setting requirement of the groove inside the photovoltaic Z-shaped bracket is realized.
As shown in fig. 1, 4, 5, 6 and 7, the lower die cavity 2 is an inner recess formed by intersecting a plurality of lower die inclined surfaces 22, the upper die cavity 4 is an outer recess formed by intersecting a plurality of upper die inclined surfaces 42, and the inner recess is in concave-convex fit with the outer recess. When the upper die and the lower die are in die pressing, a reserved placement position 51 is arranged between the inner notch and the outer notch, the reserved placement position 51 is a final product placement space, and the reserved placement position 51 is a part of the stamping containing area 5.
In order to realize the stamping of the groove inside the photovoltaic Z bracket, specifically, in this embodiment, the positioning structure 21 is a press-fit protrusion 211, the press-fit protrusion 211 is disposed on at least one lower die inclined plane 22, the avoidance structure 41 is a groove opening 411, the groove opening 411 is correspondingly formed on the upper die inclined plane 42, and the press-fit protrusion 211 is aligned with the groove opening 411. The press-fit protrusion 211 is square, the recess opening 411 is a square recess, and for press-fit, the press-fit protrusion 211 has a certain draft angle so as to form a good press-molding.
In order to ensure that the recess inside the photovoltaic Z-bracket is stamped and formed, as shown in fig. 5 and 6, specifically, the thickness of the press-fit protrusion 211 in this embodiment is greater than the depth of the recess opening 411.
In order to achieve good cutting of the sheet metal part, as shown in fig. 4, 6 and 7, specifically, in this embodiment, the cutter 3 is a sheet-shaped body, the outer side surface of the cutter 3 is an inclined blade surface 31, the inner side surface of the cutter 3 is a contact surface 32 adjacent to the upper die cavity 4, and the upper die cavity 4 is pressed with the lower die cavity 2, so that the side wall of the lower die is in close contact sliding connection with the contact surface 32.
In order to realize the stamping and pressing actions of installing the upper die and the lower die, as shown in fig. 1 to 3, specifically, in this embodiment, the stamping frame 1 includes a lower die holder 6, the top surface of the lower die holder 6 fixes the lower die through a supporting block 7, an upper die holder 8 is hung above the lower die holder 6, and the bottom surface of the upper die holder 8 is fixedly provided with the upper die.
To realize the scrap discharge during the stamping process, specifically, the top surface of the supporting block 7 in this embodiment is provided with a groove 71, the bottom of the lower die is embedded into the groove 71 to form a solid mount, and at least two sides of the groove 71 are provided with discharge ports 711. When the punching is completed, the scraps fall into the groove 71 and are well discharged through the discharge port 711 of the groove 71.
In order to realize the stamping action and prevent the stamping deviation, as shown in fig. 3, specifically, the bottom surface of the upper die holder 8 in the embodiment is slidably connected with a plurality of guide posts 81 in a penetrating manner, the bottom ends of the guide posts 81 are fixedly connected with a buffer pressing plate 82, the periphery of the guide posts 81 is sleeved with buffer springs 83, and the buffer springs 83 are clamped between the upper die holder 8 and the buffer pressing plate 82. Laminating mutually with die holder 6 when punching press through buffering clamp plate 82, buffering in order to avoid sheet metal component punching press to warp through guide post 81 direction and buffer spring 83, realize buffering pressfitting, guarantee product punching press stability.
In order to realize the guiding sliding between the upper die and the lower die, as shown in fig. 1 to 3, specifically, in this embodiment, a plurality of guiding sliding columns 61 are erected on the top surface of the lower die holder 6, a plurality of guiding sliding cylinders 84 are correspondingly arranged on the upper die holder 8, and the plurality of guiding sliding cylinders 84 are correspondingly sleeved with the plurality of guiding sliding columns 61 one by one to form sliding connection.
Through photovoltaic Z support stamping die, carry out good Z word pressfitting and cut apart the sheet metal component, guarantee the stability of process and avoid having punching burr, fold, protruding scheduling problem, can improve product production efficiency, satisfy the production demand greatly through photovoltaic Z support stamping die.
Design principle of photovoltaic Z support stamping die:
the lower die is fixed on the top surface of the lower die holder 6 through the supporting block 7, the upper die holder 8 is hung above the lower die holder 6, the upper die is fixedly arranged on the bottom surface of the upper die holder 8, the upper die and the lower die form lifting sliding movement through the guide sliding cylinder 84 and the guide sliding column 61, at the moment, the buffer pressing plate 82 of the upper die holder 8 is in buffer pressing fit with the buffer spring 83 through the guide column 81, the cutter 3 of the upper die cuts one side of the sheet metal part, the pressing convex block 211 of the positioning structure 21 is arranged on the lower die inclined surface 22 of the lower die cavity 2, the groove opening 411 of the concave avoidance structure 41 is arranged on the upper die inclined surface 42 of the upper die cavity 4, the positioning structure 21 is matched with the avoidance structure 41 in a jogged mode, and the internal groove punching forming is realized.
Example two
As shown in fig. 1 to 5, the photovoltaic bracket production apparatus includes the photovoltaic Z-bracket pressing die of the first embodiment described above.
Design principle:
the lower die is fixed on the top surface of the lower die holder 6 through the supporting block 7, the upper die holder 8 is hung above the lower die holder 6, the upper die is fixedly arranged on the bottom surface of the upper die holder 8, the upper die and the lower die form lifting sliding movement through the guide sliding cylinder 84 and the guide sliding column 61, at the moment, the buffer pressing plate 82 of the upper die holder 8 is in buffer pressing fit with the buffer spring 83 through the guide column 81, the cutter 3 of the upper die cuts one side of the sheet metal part, the pressing convex block 211 of the positioning structure 21 is arranged on the lower die inclined surface 22 of the lower die cavity 2, the groove opening 411 of the concave avoidance structure 41 is arranged on the upper die inclined surface 42 of the upper die cavity 4, the positioning structure 21 is matched with the avoidance structure 41 in a jogged mode, and the internal groove punching forming is realized.
Although the terms of the punch holder 1, the lower die cavity 2, the positioning structure 21, the lower die inclined surface 22, the upper press-fit protrusion 211, the cutter 3, the blade surface 31, the contact surface 32, the upper die cavity 4, the avoidance structure 41, the recess opening 411, the die inclined surface 42, the punch receiving area 5, the reserved placement position 51, the lower die holder 6, the guide post 61, the support block 7, the groove 71, the discharge opening 711, the upper die holder 8, the guide post 81, the buffer platen 82, the buffer spring 83, the guide barrel 84, etc. are used more herein, the possibility of using other terms is not excluded. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (10)
1. The utility model provides a photovoltaic Z support stamping die, includes stamping frame (1), upper die and lower mould are set up in being upper and lower pressfitting in stamping frame (1), a serial communication port, lower mould top side has lower die cavity (2), lower die cavity (2) internal convex settlement bit architecture (21), it has cutter (3) to go up the mould, the lateral part of cutter (3) is integrative to link firmly die cavity (4), go up die cavity (4) indent corresponds and establishes keeps away bit architecture (41), go up the mould with the lower mould compound die makes go up die cavity (4) with form punching press holding district (5) between lower die cavity (2), location architecture (21) with keep away bit architecture (41) and form the gomphosis and match.
2. The stamping die for the photovoltaic Z support according to claim 1, wherein the lower die cavity (2) is an inner notch formed by intersecting a plurality of lower die inclined planes (22), the upper die cavity (4) is an outer convex opening formed by intersecting a plurality of upper die inclined planes (42), and the inner notch is in concave-convex fit with the outer convex opening.
3. The stamping die for the photovoltaic Z bracket according to claim 2, wherein the positioning structure (21) is a press-fit protruding block (211), the press-fit protruding block (211) is arranged on at least one lower die inclined surface (22), the avoidance structure (41) is a groove opening (411), the groove opening (411) is correspondingly formed on the upper die inclined surface (42), and the press-fit protruding block (211) is in alignment matching with the groove opening (411).
4. A photovoltaic Z-bracket stamping die according to claim 3, characterized in that the thickness of the press-fit protrusion (211) is greater than the depth of the recess opening (411).
5. The stamping die for the photovoltaic Z support according to claim 1, wherein the cutter (3) is a sheet-shaped body, the outer side surface of the cutter (3) is an inclined blade surface (31), the inner side surface of the cutter (3) is a contact surface (32) adjacent to the upper die cavity (4), and the upper die cavity (4) and the lower die cavity (2) are pressed together, so that the side wall of the lower die and the contact surface (32) form close-fitting sliding connection.
6. The stamping die for the photovoltaic Z support according to claim 1, wherein the stamping frame (1) comprises a lower die holder (6), the lower die is fixed on the top surface of the lower die holder (6) through a supporting block (7), an upper die holder (8) is hung above the lower die holder (6), and the upper die is fixedly mounted on the bottom surface of the upper die holder (8).
7. The stamping die for the photovoltaic Z support according to claim 6, wherein a groove (71) is formed in the top surface of the supporting block (7), the bottom of the lower die is embedded into the groove (71) to form a solid assembly, and discharge ports (711) are formed in at least two sides of the groove (71).
8. The stamping die for the photovoltaic Z support according to claim 6, wherein the bottom surface of the upper die holder (8) is provided with a plurality of guide posts (81) in a sliding and penetrating manner, the bottom ends of the guide posts (81) are fixedly connected with buffer pressing plates (82), buffer springs (83) are sleeved on the peripheries of the guide posts (81), and the buffer springs (83) are clamped between the upper die holder (8) and the buffer pressing plates (82).
9. The stamping die for the photovoltaic Z support according to claim 7, wherein a plurality of sliding guide posts (61) are erected on the top surface of the lower die holder (6), a plurality of sliding guide cylinders (84) are correspondingly arranged on the upper die holder (8), and a plurality of sliding guide cylinders (84) are correspondingly sleeved with a plurality of sliding guide posts (61) one by one to form sliding connection.
10. Photovoltaic bracket production equipment, characterized in that it comprises a photovoltaic Z bracket stamping die according to any one of claims 1 to 9.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320837015.8U CN219746044U (en) | 2023-04-13 | 2023-04-13 | Photovoltaic Z support stamping die and photovoltaic support production facility |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320837015.8U CN219746044U (en) | 2023-04-13 | 2023-04-13 | Photovoltaic Z support stamping die and photovoltaic support production facility |
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CN219746044U true CN219746044U (en) | 2023-09-26 |
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CN202320837015.8U Active CN219746044U (en) | 2023-04-13 | 2023-04-13 | Photovoltaic Z support stamping die and photovoltaic support production facility |
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Country | Link |
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CN (1) | CN219746044U (en) |
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2023
- 2023-04-13 CN CN202320837015.8U patent/CN219746044U/en active Active
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