CN219745110U - Automatic intelligent control system for wet screening of aluminum paste - Google Patents
Automatic intelligent control system for wet screening of aluminum paste Download PDFInfo
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- CN219745110U CN219745110U CN202320443398.0U CN202320443398U CN219745110U CN 219745110 U CN219745110 U CN 219745110U CN 202320443398 U CN202320443398 U CN 202320443398U CN 219745110 U CN219745110 U CN 219745110U
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- tank
- screening machine
- oil tank
- screening
- crude oil
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- 238000012216 screening Methods 0.000 title claims abstract description 124
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 10
- 229910052782 aluminium Inorganic materials 0.000 title claims description 10
- 239000003921 oil Substances 0.000 claims abstract description 49
- 239000010779 crude oil Substances 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000011010 flushing procedure Methods 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- -1 aluminum silver Chemical compound 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 2
- 239000002002 slurry Substances 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000007873 sieving Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000000498 ball milling Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model discloses an automatic intelligent control system for wet screening of aluminum silver paste in the technical field of chemical equipment, which comprises the following components: the screening machine comprises a screening machine tank, a flushing tank, a transfer tank and a filter-pressing crude oil tank, wherein the screening machine tank and the flushing tank are communicated with the primary screening machine through pipelines, a crude oil tank and a first fine oil tank are respectively communicated with an outlet of the primary screening machine, a secondary screening machine is communicated with an outlet of the transfer tank, and the secondary screening machine is communicated with the flushing tank and is arranged on a controller and a detection device on the screening machine tank, the flushing tank, the transfer tank, the filter-pressing crude oil tank, the primary screening machine, the crude oil tank, the first fine oil tank, the secondary screening machine, the middle oil tank and the second fine oil tank; the controller and the detection equipment are electrically connected with the control cabinet; according to the intelligent screening device, the controller and the detection equipment are arranged on the screening equipment, and the controller and the detection equipment are connected with the control cabinet, so that intelligent control in the screening process is realized, and the operation difficulty and the workload of workers are reduced.
Description
Technical Field
The utility model relates to the technical field of chemical equipment, in particular to an automatic intelligent control system for wet screening of aluminum silver paste.
Background
The screening machine is one of important equipment for producing aluminum silver paste, the paste after ball milling in a ball milling workshop is manually added into a coarse screening machine from a screening machine tank according to the technological requirements for screening, the oversize products of the screening machine and the flushing of the screening machine are required to be manually controlled, the liquid level in a coarse oil tank and a fine oil tank is also required to be manually controlled, a pump and a valve are manually opened, the corresponding paste is driven into a coarse oil filter pressing tank and a transfer tank, and the like, so that more steps are required to be participated manually in the process, the workload of workers is increased, and the production cost is increased.
Disclosure of Invention
The utility model aims to provide an automatic intelligent control system for aluminum paste wet screening, which solves the problems that the labor in the background technology needs more participation steps and the workload of staff is increased.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic intelligent control system for wet screening of aluminum paste comprises: the screening machine jar, wash jar, transfer jar and filter-pressing crude oil jar, screening machine jar, wash jar and all communicate with one-level screening machine through the pipeline, the intercommunication is equipped with crude oil tank, first thin oil tank respectively in the export of one-level screening machine, crude oil tank export and filter-pressing crude oil tank intercommunication, the export of first thin oil tank communicates with the import of transfer jar, the intercommunication is equipped with the second grade screening machine in the export of transfer jar, the second grade screening machine communicates with washing jar, the intercommunication is equipped with well oil tank, second thin oil tank respectively in the export of second grade screening machine, control system still includes: the controller and the detection equipment are arranged on the screening machine tank, the flushing tank, the transfer tank, the filter-pressing crude oil tank, the primary screening machine, the crude oil tank, the first fine oil tank, the secondary screening machine, the middle oil tank and the second fine oil tank;
the controller and the detection equipment are electrically connected with the control cabinet.
Preferably, the primary screening machine and the secondary screening machine are respectively provided with two groups, and state detection equipment is arranged on the primary screening machine and the secondary screening machine and is electrically connected with the control cabinet; the standby equipment can be replaced, and the normal operation of the equipment is ensured.
Preferably, a flowmeter is arranged between the sieving machine tank and the primary sieving machine, a flowmeter is arranged between the transfer tank and the secondary sieving machine, and the flowmeter is electrically connected with the control cabinet.
Preferably, the detection device comprises a liquid level sensor, and the control cabinet is electrically connected with the alarm.
Compared with the prior art, the utility model has the beneficial effects that: according to the intelligent screening device, the controller and the detection equipment are arranged on the screening equipment, and the controller and the detection equipment are connected with the control cabinet, so that intelligent control in the screening process is realized, the operation difficulty and the workload of workers are reduced, and the number of workshop operators is also reduced; and moreover, an automatic control system is used, so that the defects of overlong screening time, overflowing of a screening machine and overflowing of an oil tank caused by human factors are avoided, and the waste and danger of workshops are caused.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model.
In the figure: 1. a screen tank; 2. flushing the tank; 3. a transfer tank; 4. press-filtering the crude oil tank; 5. a primary screening machine; 6. a crude oil tank; 7. a first fine oil tank; 8. a secondary screening machine; 9. a middle oil tank; 10. a second fine oil tank; 11. a controller; 12. a detection device; 13. and a control cabinet.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1, an automatic intelligent control system for wet screening of aluminum paste includes: a screening machine tank 1, a flushing tank 2, a transit tank 3 and a filter-press crude oil tank 4; the screening machine tank 1 and the flushing tank 2 are communicated with the primary screening machine 5 through pipelines (the pipelines are provided with valves, and pumps are also arranged on the pipelines connecting the flushing tank 2 and the primary screening machine 5); the outlets of the first-stage screening machine 5 are respectively communicated with a coarse oil tank 6 and a first fine oil tank 7; the outlet of the crude oil tank 6 is communicated with the filter-pressing crude oil tank 4 through a pipeline (a valve and a pump are arranged on the pipeline), and the outlet of the first fine oil tank 7 is communicated with the inlet of the transfer tank 3 through a pipeline (a valve and a pump are arranged on the pipeline); the outlet of the transfer tank 3 is communicated with a secondary screening machine 8 (the two are communicated through a pipeline and a valve is arranged on the pipeline), the secondary screening machine 8 is communicated with the flushing tank 2 (the two are communicated through the pipeline and the valve is arranged on the pipeline), and the outlet of the secondary screening machine 8 is respectively communicated with a middle oil tank 9 and a second fine oil tank 10; the middle oil tank 9 and the second fine oil tank 10 are both provided with a conveying mechanism for conveying oil inside the middle oil tank 9 and the second fine oil tank 10, and the conveying mechanism is an oil pump.
Referring to fig. 1, a screening machine tank 1, a flushing tank 2, a transfer tank 3, a filter-pressing crude oil tank 4, a primary screening machine 5, a crude oil tank 6, a first fine oil tank 7, a secondary screening machine 8, a middle oil tank 9 and a second fine oil tank 10 are provided with a controller 11 and a detection device 12; the controller 11 and the detection device 12 are electrically connected with the control cabinet 13; the controller 11 and the control cabinet 13 are both PLC controllers (model number S7-300).
Referring to fig. 1, a flowmeter is arranged between a screening machine tank 1 and a primary screening machine 5, a flowmeter is also arranged between a transfer tank 3 and a secondary screening machine 8, and the flowmeter is electrically connected with a control cabinet 13; the detection equipment 12 comprises a liquid level sensor (the model is a probe type WE-S2-G2), and the control cabinet 13 is electrically connected with an alarm (an audible and visual alarm); the control cabinet 13 can detect whether the screened equipment works normally (whether works according to the control of the control system), and the screening feeding amount, the flushing time duration, the screening time and the oil quantity of the oil tank are accurately controlled by using the data acquisition abnormal alarm system, so that the product quality is well ensured, and meanwhile, the safety is ensured.
The installation module is designed at the control cabinet 13 according to the process control requirement, and the controller 11 and the detection equipment 12 are installed on the aluminum paste wet screening equipment and connected with the control cabinet 13; a designed control program is compiled on the control cabinet 13, and technological parameter requirements are input on the control program: vibration frequency of the screening machine, primary screening feeding amount, primary screening pulse flushing time interval and time length, secondary screening feeding amount, secondary screening pulse flushing time interval and time length; the whole aluminum silver paste wet screening process automatically operates according to a design program and design parameters until no paste exists in a screen tank and then is automatically shut down; the method can be manually operated under special conditions, and the process parameters can be temporarily modified.
It should be further noted that the control system of the present utility model is operated by inputting parameters on the control cabinet 13: vibration frequency of screening machine, primary screening feeding amount, primary single feeding screening time, primary screening pulse flushing time interval and time length, secondary screening feeding amount, secondary screening pulse flushing time interval and time length (setting stage); starting an operation interface of a control cabinet 13 by one key, starting a first-stage screening machine 5 through an automatic intelligent control system, enabling ball-milled slurry to enter the first-stage screening machine 5 from a screening machine tank 1 through a flowmeter, screening, and then entering a coarse oil tank 6 and a first fine oil tank 7 respectively, and stopping adding the slurry after a set amount is reached; after the screening time is reached, automatically starting a pump and a valve to enable the flushing tank 2 to clean the pipeline and the screen cloth at the first-stage screening machine 5, automatically performing feeding action after cleaning is completed, and automatically closing the first-stage screening machine 5 and the corresponding valve after slurry does not exist in the screening machine tank 1; monitoring the liquid level inside the crude oil tank 6 and the first thin oil tank 7, starting and stopping the pump and switching the valve when the liquid level reaches a preset value, inputting the oil in the crude oil tank 6 into the filter-press crude oil tank 4, and inputting the oil in the first thin oil tank 7 into the transfer tank 3; through an automatic intelligent control system, when the liquid level in the transfer tank 3 reaches a certain height, automatically starting the secondary screening machine 8, enabling slurry in the transfer tank 3 to enter the secondary screening machine 8 through a flow meter, screening and then respectively entering the medium oil tank 9 and the second fine oil tank 10, and stopping adding the slurry after reaching a set quantity; after the screening time is reached, the flushing tank 2 is opened, the pipeline and the screen mesh at the secondary screening machine 8 are cleaned according to the sequence, the feeding action is automatically carried out after the cleaning is completed according to the technological parameters, and the secondary screening machine and the corresponding valve are automatically closed after slurry does not exist in the transfer tank 3.
In this embodiment, as a further optimized scheme, referring to fig. 1, two groups of first-stage screening machine 5 and second-stage screening machine 8 are provided, state detection devices (the state detection devices include a tightness tester and a flow sensor and are used for detecting whether a connecting pipeline of the first-stage screening machine 5 and the second-stage screening machine 8 leaks or not, and detecting whether fluid passes through or not at the same time), calculating the amount of fluid entering and the amount of fluid exiting, judging whether the device leaks or not, and monitoring the state of the device) are arranged on the first-stage screening machine 5 and the second-stage screening machine 8, and the state detection devices are electrically connected with a control cabinet 13; when the two groups of primary screening machines 5 and the two groups of secondary screening machines 8 work normally, and the other group is standby; the state detection equipment detects the information of the working primary screening machine 5 or secondary screening machine 8, transmits the information to the control cabinet 13, and when an abnormal condition is detected, the control cabinet 13 switches the primary screening machine 5 or secondary screening machine 8, stops abnormal equipment, starts standby equipment, and ensures that the primary screening machine 5 and the secondary screening machine 8 have standby equipment when abnormal failure work and work efficiency.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. An automatic intelligent control system for wet screening of aluminum paste comprises: the novel filter press comprises a screening machine tank (1), a flushing tank (2), a transfer tank (3) and a filter press crude oil tank (4), wherein the screening machine tank (1) and the flushing tank (2) are communicated with a primary screening machine (5) through pipelines, a crude oil tank (6) and a first fine oil tank (7) are respectively communicated with an outlet of the primary screening machine (5), an outlet of the crude oil tank (6) is communicated with the filter press crude oil tank (4), an outlet of the first fine oil tank (7) is communicated with an inlet of the transfer tank (3), a secondary screening machine (8) is communicated with the flushing tank (2), and a middle oil tank (9) and a second fine oil tank (10) are respectively communicated with an outlet of the secondary screening machine (8), and the novel filter press crude oil filter press is characterized in that: the control system further includes: a controller (11) and a detection device (12) which are arranged on the screening machine tank (1), the flushing tank (2), the transfer tank (3), the filter-pressing crude oil tank (4), the primary screening machine (5), the crude oil tank (6), the first fine oil tank (7), the secondary screening machine (8), the medium oil tank (9) and the second fine oil tank (10);
the controller (11) and the detection equipment (12) are electrically connected with the control cabinet (13).
2. The automatic intelligent control system for wet screening of aluminum paste according to claim 1, wherein: the two groups of the primary screening machine (5) and the two groups of the secondary screening machine (8) are respectively arranged, state detection equipment is arranged on the primary screening machine (5) and the secondary screening machine (8), and the state detection equipment is electrically connected with the control cabinet (13).
3. The automatic intelligent control system for wet screening of aluminum paste according to claim 1, wherein: a flowmeter is arranged between the screening machine tank (1) and the primary screening machine (5), a flowmeter is arranged between the transfer tank (3) and the secondary screening machine (8), and the flowmeter is electrically connected with the control cabinet (13).
4. The automatic intelligent control system for wet screening of aluminum paste according to claim 1, wherein: the detection equipment (12) comprises a liquid level sensor, and the control cabinet (13) is electrically connected with an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320443398.0U CN219745110U (en) | 2023-03-10 | 2023-03-10 | Automatic intelligent control system for wet screening of aluminum paste |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320443398.0U CN219745110U (en) | 2023-03-10 | 2023-03-10 | Automatic intelligent control system for wet screening of aluminum paste |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219745110U true CN219745110U (en) | 2023-09-26 |
Family
ID=88086882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320443398.0U Active CN219745110U (en) | 2023-03-10 | 2023-03-10 | Automatic intelligent control system for wet screening of aluminum paste |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219745110U (en) |
-
2023
- 2023-03-10 CN CN202320443398.0U patent/CN219745110U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 028000 Industrial Park, Tongliao City, the Inner Mongolia Autonomous Region Patentee after: Inner Mongolia Xuyang New Materials Co.,Ltd. Address before: 028000 Industrial Park, Tongliao City, the Inner Mongolia Autonomous Region Patentee before: Inner Mongolia Xuyang New Materials Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |