CN219731418U - Carding roller and carding equipment for producing fluff fabric - Google Patents
Carding roller and carding equipment for producing fluff fabric Download PDFInfo
- Publication number
- CN219731418U CN219731418U CN202320928604.7U CN202320928604U CN219731418U CN 219731418 U CN219731418 U CN 219731418U CN 202320928604 U CN202320928604 U CN 202320928604U CN 219731418 U CN219731418 U CN 219731418U
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- China
- Prior art keywords
- carding
- sides
- roller
- collar
- fabric
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- 238000009960 carding Methods 0.000 title claims abstract description 96
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 10
- 210000004209 hair Anatomy 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000003699 hair surface Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 17
- 239000000428 dust Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 230000001680 brushing effect Effects 0.000 abstract description 5
- 210000002268 wool Anatomy 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a carding roller and carding equipment for producing fluff fabric, and aims to solve the problem that impurities such as dust and the like are easy to gather on the surface of the carding roller, so that the carding effect is reduced and the carding efficiency is affected. According to the utility model, the filter pipe and the air pump are arranged on the carding roller, and impurities brushed in the carding process are sucked into the brushing roller through the through grooves for storage by air suction, so that the phenomenon that the brushing efficiency is influenced due to the fact that the impurities brushed on the plush fabric gather on the surface of the carding roller is avoided.
Description
Technical Field
The utility model relates to the field of fabric after-finishing, in particular to a carding roller and carding equipment for producing fluff fabrics.
Background
The surface of the fluff fabric is provided with longer fluff, in order to keep the fluff smooth in the production process, the fluff of the fabric is often required to be combed by carding equipment, so that the fluff on the surface of the fabric is uniform and smooth, and meanwhile, saw dust, dust and floating fluff in the fluff fabric are removed, so that the fluff fabric is loose, flexible and good in directivity.
In the carding process, single carding roller is often adopted to comb down the fluff on the surface of the fabric, but in the carding process, the mixed fiber and the like in the fluff are combed down and attached to the surface of the carding roller, and after a period of time, impurities such as dust and the like are easily accumulated on the surface of the carding roller, so that the carding effect is reduced, and the carding efficiency is affected.
Therefore, a solution is needed to solve the problem that impurities such as dust and hair are easy to accumulate on the surface of the carding roller, resulting in reduced carding effect and affecting carding efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide a carding roller and carding equipment for producing fluff fabrics.
The technical aim of the utility model is realized by the following technical scheme: the utility model provides a fine hair surface fabric production is with carding roller, includes two support frames that the symmetry set up, both sides all be provided with the aspiration pump on the support frame, both sides be provided with the filter tube between the aspiration pump, both sides all rotate on the support frame and be connected with the collar, both sides be provided with the stay tube between the collar, be provided with a plurality of comb brush and logical groove on the stay tube, be provided with the driven mechanism that is used for being connected with external driving mechanism on the collar.
Through adopting above-mentioned technical scheme, when needs use the carding roller to comb the wool surface fabric, it is rotatory to drive the collar through outside actuating mechanism and driven mechanism, and then drive the comb brush and comb the wool surface fabric, in this process, open both sides aspiration pump and take out the air in the stay tube, make the stay tube in form vacuum, and then inhale the stay tube with impurity such as dust on the wool surface fabric through logical groove, the filter tube can separate the sediment, make impurity store in the stay tube under the effect of aspiration pump, avoid the impurity that brushes down on the wool surface fabric to gather and influence the carding efficiency at the carding roller surface, also make saw dust in the wool surface fabric, dust, the effect of floating hair clear away better.
The utility model is further provided with: the support tube comprises a plurality of support sheets detachably connected with the mounting ring, and the comb brush is fixedly connected with the support sheets.
The utility model is further provided with: the one side of supporting piece far away from comb brush is fixedly connected with scraper blade.
The utility model is further provided with: the comb brushes and the through grooves are spirally distributed, and the spiral directions of the comb brushes and the through grooves are opposite.
The utility model also provides carding equipment which comprises a mounting frame, a carding roller and a driving mechanism for driving the carding roller to rotate, wherein the carding roller is any one of the carding rollers for producing fluff fabric.
By adopting the technical scheme, the carding equipment has all technical characteristics of the carding roller for producing the fluff fabric, so the carding equipment has the technical characteristics of the carding roller for producing the fluff fabric.
The utility model is further provided with: the mounting frame is a closed cabinet body, a feeding hole and a discharging hole are formed in the mounting frame, and a plurality of guide rollers are rotationally connected to the mounting frame.
The utility model is further provided with: one side that the mounting bracket is close to the discharge gate is provided with the heating carding roller, the heating carding roller is including two support frames two that the symmetry set up, both sides all be provided with the air heater on the support frame two, both sides be provided with filter tube two between the air heater, both sides all rotate on the support frame two and be connected with collar two, both sides be provided with stay tube two between the collar two, be provided with a plurality of comb hair brush two and logical groove two on the stay tube two, be provided with on the collar two be used for with external driving mechanism connected follower second.
In summary, the utility model has the following beneficial effects:
1. through setting up filter tube and aspiration pump on the carding roller, through sucking the impurity that brushes down in the carding process through logical groove in inhaling the brushing roller and store, avoid the impurity that brushes down on the plush surface material to gather and influence carding efficiency at the carding roller surface.
2. Through the spiral arrangement of the comb brush in the opposite direction, the brushing roller can fully expand the fluff fabric when brushing, and the phenomenon that fluff at the folded part cannot be combed due to folding of the fabric is avoided.
3. The carding device can deal with single-sided and double-sided fluff fabrics by arranging the guide roller, and the heating carding roller is arranged to heat and shape the fluff fabrics, so that the carding effect is better.
Drawings
Fig. 1 is a schematic structural view of a carding roll for producing fluff fabric, showing the overall structure of the carding roll;
fig. 2 is a schematic structural view of a carding roll for producing fluff fabric, showing the internal structure of the carding roll;
FIG. 3 is a schematic view of a carding machine, showing the overall structure of the carding machine, in which single-sided plush fabric is carded;
fig. 4 is a schematic diagram II of a structure of a carding apparatus, showing an overall structure of the carding apparatus, in which double-sided plush fabric is carded;
fig. 5 is a schematic diagram of a carding machine, showing the structure of the heated carding roll.
In the figure: 1. a support frame; 2. an air extracting pump; 3. a filter tube; 4. a mounting ring; 5. a support tube; 6. comb brushes; 7. a through groove; 8. a driven mechanism; 9. a support sheet; 10. a scraper; 11. a mounting frame; 12. a feed inlet; 13. a discharge port; 14. a guide roller; 15. heating the carding roller; 16. a second supporting frame; 17. an air heater; 18. a second filter pipe; 19. a second mounting ring; 20. a second support tube; 21. a comb brush II; 22. a second through groove; 23. and a driven mechanism II.
Detailed Description
In order to make the technical solution of the present utility model better understood by those skilled in the art, the present utility model will be described in further detail with reference to the accompanying drawings and the specific embodiments, and it should be noted that the embodiments of the present utility model and features in the embodiments may be combined with each other without conflict.
In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "sleeved," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The present utility model will be described in detail below with reference to the accompanying drawings.
The utility model provides a fine hair roller is used in fine hair surface fabric production, as shown in fig. 1 and 2, including two support frames 1 that the symmetry set up, all install aspiration pump 2 on the support frame of both sides 1, fixedly connected with filter tube 3 between the aspiration pump of both sides 2, all rotate on the support frame of both sides 1 and be connected with collar 4, be equipped with stay tube 5 between the collar 4 of both sides, stay tube 5 includes the supporting plate 9 that the multi-disc can be dismantled with collar 4 and be connected, fixedly connected with a plurality of comb brush 6 and logical groove 7 on the supporting plate 9, comb brush 6 and logical groove 7 all are the heliciform and distribute, the spiral opposite direction of comb brush 6 and logical groove 7 of both sides. A scraping plate 10 is fixedly connected to one surface of the supporting sheet 9 away from the comb brush 6. The mounting ring 4 is provided with a driven mechanism 8 which is used for being connected with an external driving mechanism, the driving mechanism can be a motor and a gear, the driven mechanism can be an external tooth ring at the moment, the driving mechanism can also be a motor, a belt pulley and a transmission belt, and the driven mechanism can be a belt pulley at the moment.
When the carding roller is required to comb the plush fabric, the mounting ring 4 is driven to rotate in the direction opposite to the moving direction of the fabric by the external driving mechanism and the driven mechanism 8, so that the carding brush 6 is driven to comb the plush fabric, and in the carding process, as the rotating direction of the carding roller is opposite to the moving direction of the fabric, and the carding brushes 6 on the two sides of the supporting tube 5 respectively present spiral arrangement in different directions, the carding brush 6 which moves relatively to the fabric can apply a force which moves to the left side and the right side respectively through the friction force generated by the contact of the carding brush and the fabric in the carding process, so that the fabric is spread, and the phenomenon that part of the fluff cannot be combed due to the wrinkling or folding of the fabric is avoided.
In the carding process, the air pumps 2 on two sides are started to pump air in the supporting tube 5, so that vacuum is formed in the supporting tube 5, impurities such as dust and impurities on the plush fabric are sucked into the supporting tube 5 through the through grooves 7, the filter tube 3 can separate the impurities, the impurities are stored in the supporting tube 5 under the action of the air pumps 2, the impurities brushed on the plush fabric are prevented from gathering on the surface of the carding roller to affect the carding efficiency, the scraping plate 10 can play a certain supporting role on the supporting sheet 9 and brush the impurities on the outer wall of the filter tube 3 in the rotating process, the filter tube 3 is kept smooth all the time, and the cleaning effect on sawdust, dust and floating wool in the plush fabric is better.
The present utility model also provides a carding apparatus, as shown in fig. 3 to 5, which includes a mounting frame 11, a plurality of carding rollers and a driving mechanism (not shown in the drawings, the driving mechanism may be a motor and a gear, and the driving mechanism may also be a motor, a belt pulley and a transmission belt, because they are all mature prior art, and will not be described in detail herein). The carding roller is any one of the carding rollers for producing the fluff fabric. The mounting bracket 11 is the confined cabinet body, has offered pan feeding mouth 12 and discharge gate 13 on the mounting bracket 11, rotates on the mounting bracket 11 and is connected with a plurality of guide rolls 14. The heating carding roller 15 is installed to one side of mounting bracket 11 near discharge gate 13, the heating carding roller 15 is including two support frames two 16 that the symmetry set up, all install air heater 17 on the support frame two of both sides 16, fixedly connected with filter tube two 18 between the air heater 17 of both sides, all rotate on the support frame two of both sides 16 and be connected with collar two 19, be connected with stay tube two 20 between the collar two of both sides 19 can dismantle, fixedly connected with a plurality of comb hair two 21 on the stay tube two 20 and offered a plurality of logical groove two 22, comb hair two 21 and logical groove two 22 interval distribution, be equipped with on the collar two 19 and be used for the driven mechanism two 23 of being connected with external driving mechanism, driving mechanism two 23 are the motor and gear this moment, driving mechanism also can be motor, belt pulley and driving belt, driven mechanism two 23 are the belt pulley this moment.
When the fabric is required to be combed, a user pulls the fabric into the mounting frame 11 from the feed inlet 12, then passes through the fabric between the guide rollers 14 and the carding rollers, and finally is discharged from the discharge outlet 13, and the user can change the contact surface between the fabric and the carding rollers by utilizing the guide rollers 14, so that the single-sided carding or double-sided carding of the fabric is changed.
When the fabric is contacted with the heating carding roller 15, the hot air blower 17 on the heating carding roller 15 blows hot air into the supporting tube 5, the second filtering tube 3 filters impurities in the hot air, and the filtered hot air heats and shapes the fabric through the second through groove 7, so that the carding effect is better.
The above description is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.
Claims (7)
1. The utility model provides a fine hair surface fabric production is with carding roller which characterized in that: including two support frames (1) that the symmetry set up, both sides all be provided with aspiration pump (2) on support frame (1), both sides be provided with filter tube (3) between aspiration pump (2), both sides all rotate on support frame (1) and be connected with collar (4), both sides be provided with stay tube (5) between collar (4), be provided with a plurality of comb brush (6) and logical groove (7) on stay tube (5), be provided with on collar (4) and be used for driven mechanism (8) of being connected with outside actuating mechanism.
2. The carding roll for producing a fluff fabric according to claim 1, wherein: the support tube (5) comprises a plurality of support sheets (9) detachably connected with the mounting ring (4), and the comb brush (6) is fixedly connected with the support sheets (9).
3. The carding roll for producing a fluff fabric according to claim 2, wherein: one surface of the supporting sheet (9) far away from the comb brush (6) is fixedly connected with a scraping plate (10).
4. The carding roll for producing a fluff fabric according to claim 1, wherein: the comb hair brushes (6) and the through grooves (7) are spirally distributed, and the spiral directions of the comb hair brushes (6) and the through grooves (7) on two sides are opposite.
5. The utility model provides a carding equipment, includes mounting bracket (11), carding roller and drive carding roller and carries out rotatory actuating mechanism, its characterized in that: the carding roller is used for producing the fluff fabric according to any one of claims 1 to 4.
6. A carding machine according to claim 5, characterized in that: the mounting frame (11) is a closed cabinet body, a feeding hole (12) and a discharging hole (13) are formed in the mounting frame (11), and a plurality of guide rollers (14) are rotatably connected to the mounting frame (11).
7. A carding machine according to claim 5, characterized in that: one side that mounting bracket (11) is close to discharge gate (13) is provided with heating carding roller (15), heating carding roller (15) are including two support frames two (16) that the symmetry set up, both sides all be provided with air heater (17) on support frame two (16), both sides be provided with filter tube two (18) between air heater (17), both sides all rotate on support frame two (16) and be connected with collar two (19), both sides be provided with stay tube two (20) between collar two (19), be provided with a plurality of comb brush two (21) and logical groove two (22) on stay tube two (20), be provided with on collar two (19) be used for with external driving mechanism's driven mechanism two (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320928604.7U CN219731418U (en) | 2023-04-23 | 2023-04-23 | Carding roller and carding equipment for producing fluff fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320928604.7U CN219731418U (en) | 2023-04-23 | 2023-04-23 | Carding roller and carding equipment for producing fluff fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219731418U true CN219731418U (en) | 2023-09-22 |
Family
ID=88062912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320928604.7U Active CN219731418U (en) | 2023-04-23 | 2023-04-23 | Carding roller and carding equipment for producing fluff fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219731418U (en) |
-
2023
- 2023-04-23 CN CN202320928604.7U patent/CN219731418U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A combing roller and combing equipment for the production of plush fabrics Granted publication date: 20230922 Pledgee: Zhejiang Chouzhou commercial bank Lanxi branch of Limited by Share Ltd. Pledgor: Zhejiang Qunxing Textile Co.,Ltd. Registration number: Y2024980013915 |