CN219730739U - Integrated oil sludge tempering device - Google Patents
Integrated oil sludge tempering device Download PDFInfo
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- CN219730739U CN219730739U CN202321058431.4U CN202321058431U CN219730739U CN 219730739 U CN219730739 U CN 219730739U CN 202321058431 U CN202321058431 U CN 202321058431U CN 219730739 U CN219730739 U CN 219730739U
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- 239000010802 sludge Substances 0.000 title claims abstract description 53
- 238000005496 tempering Methods 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims abstract description 99
- 239000003814 drug Substances 0.000 claims abstract description 48
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 230000003750 conditioning effect Effects 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 5
- 239000012071 phase Substances 0.000 description 5
- 229940079593 drug Drugs 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009529 body temperature measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 244000045947 parasite Species 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Treatment Of Sludge (AREA)
Abstract
The utility model relates to the technical field of processing and separating of oil sludge, in particular to an integrated oil sludge conditioning device, which is characterized in that the oil sludge is fully contacted with a medicament through a stirring device and a heating device, so that the treatment efficiency of equipment is improved; the dosing device is used for automatically adding quantitative medicaments into the stirring device, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the flexibility of the device is improved by moving the device, so that the device can treat the oil sludge in different areas; the influence of vibration generated during the operation of the stirring device on the whole equipment is reduced through the fixing device, so that the stability of the device is improved; the device comprises a stirring device, a heating device, a dosing device, a moving device and a fixing device, wherein the heating device is arranged in the stirring device; the mobile device supports the stirring device; the fixing device is mounted on the mobile device.
Description
Technical Field
The utility model relates to the technical field of processing and separating of oil sludge, in particular to an integrated oil sludge conditioning device.
Background
The oilfield oil sludge contains a large amount of malodor, harmful chemical heavy metal exceeding substances such as germ sources, parasites, copper, zinc, chromium, mercury and the like, and if the treatment cannot be well and timely solved, serious harm can be generated to soil cultivation, water, air, ecological environment and the like of surrounding crops; the tempering and centrifugal dewatering method is a common physical method for treating the oil sludge, and the technological process comprises the steps of sludge fluidization and pretreatment, sludge tempering, mechanical separation and the like, wherein the oil sludge is mixed with a flocculating agent after being heated and stirred, and then the sewage, oil liquid and solid-phase sludge are separated through a three-phase centrifuge.
The Chinese patent of the utility model with the application number of CN202021902626.9 in the prior art relates to an oil sludge conditioning device, which comprises a tank body, a power device and a cleaning device, so that the oil sludge and a medicament are mixed more fully, and the occurrence probability of the problem of oil sludge sticking to the wall is reduced.
However, the above device has the following problems in practical use: firstly, in the continuous production process, operators are required to continuously weigh the medicament and add the medicament into the equipment, the automation degree of the equipment is low, and the labor intensity of the operators is increased; second, the equipment does not possess the mobility ability, needs long distance transportation fatlute when handling the fatlute pond in multi-place, and a large amount of fatlute of remaining in the pipeline need the secondary clear up, has increased the resource input.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a stirring device which is matched with a heating device to enable the oil sludge to be fully contacted with the medicament, so that the treatment efficiency of equipment is improved; the dosing device is used for automatically adding quantitative medicaments into the stirring device, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the flexibility of the device is improved by moving the device, so that the device can treat the oil sludge in different areas; the integral oil sludge conditioning device reduces the influence of vibration generated during the operation of the stirring device on the whole equipment through the fixing device, and improves the stability of the device.
The utility model relates to an integrated oil sludge conditioning device which comprises a stirring device, a heating device, a dosing device, a moving device and a fixing device, wherein the heating device is arranged in the stirring device; the mobile device supports the stirring device; the fixing device is arranged on the mobile device; the stirring device is matched with the heating device to enable the oil sludge to be fully contacted with the medicament, so that the treatment efficiency of the equipment is improved; the dosing device is used for automatically adding quantitative medicaments into the stirring device, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the flexibility of the device is improved by moving the device, so that the device can treat the oil sludge in different areas; the vibration generated during the operation of the stirring device is reduced through the fixing device, so that the overall influence of the device is reduced, and the stability of the device is improved.
Preferably, the stirring device comprises a stirring box, a speed reducer, a motor, a stirring rod and a mud inlet pipe, wherein the speed reducer is arranged on the lower end face of the stirring box, the motor is connected to the speed reducer, the output end of the speed reducer penetrates through the lower end face of the stirring box and enters the stirring box to be connected with the stirring rod, the mud inlet pipe is arranged at the top of the stirring box, the gradient is arranged on the bottom end face of the stirring box, the lowest point of the bottom end face of the stirring box is provided with a discharge hole, and an electromagnetic valve is arranged on the discharge hole; the motor is started to transmit power to the speed reducer to drive the stirring rod to rotate so as to fully stir the sludge and the medicament, the gradient is arranged on the end face of the bottom of the stirring tank, the residual quantity of the oil sludge inside the stirring tank during sludge discharge is reduced, and the processing efficiency of the device is improved.
Preferably, the heating device comprises a heating plate, a temperature sensor and a PLC controller, the middle part of the inner side surface of the stirring box is provided with the heating plate, the inner bottom end surface of the stirring box is provided with the temperature sensor, and the front end surface of the stirring box is provided with the PLC controller; the heating plate is opened to heat the fatlute in the stirring process, the temperature sensor is used for measuring the temperature of the fatlute and transmitting temperature data to the PLC, when the temperature is higher than the set temperature, the PLC controls the heating plate to be closed, the fatlute induction caused by overheating is prevented from being discharged normally, and the degree of automation of the device and the practicability of the device are improved.
Preferably, the dosing device comprises a dosing box, a first electromagnetic valve, a quantitative box, a second electromagnetic valve, a drug storage box, a water pump, a water suction pipe and a spray pipe, wherein the dosing box is arranged on the left end face of the stirring box, the upper part of the dosing box is provided with a water inlet, the upper end face of the dosing box is connected with the output end of the quantitative box through the first electromagnetic valve, the upper part of the quantitative box is connected with the output end of the drug storage box through the second electromagnetic valve, the water pump is arranged on the upper end face of the stirring box, the input end of the water pump is communicated with the interior of the dosing box, the spray pipe is arranged at the top of the stirring box, and the output end of the water pump is connected with the spray pipe; opening the second solenoid valve to enable the medicament in the medicament storage box to be discharged into the quantitative box, closing the second solenoid valve to open the first solenoid valve to enable the medicament in the quantitative box to be added into the medicament dispensing box, then adding an external water source into the medicament dispensing box, and then opening the water pump to pump out the medicament solution in the medicament dispensing box and spray the medicament solution into the stirring box through the spray pipe, so that the mixing rate of the oil sludge and the medicament is accelerated, the labor intensity of operators is reduced, and the automation degree of the device and the practicability of the device are improved.
Preferably, the moving device comprises a bottom plate, universal wheels and supporting rods, wherein a plurality of groups of universal wheels are arranged on the lower end face of the bottom plate, a plurality of groups of supporting rods are arranged on the upper end face of the bottom plate, and the upper end faces of the supporting rods are connected with the lower end faces of the stirring box and the dispensing box; through bottom plate and universal wheel messenger device can remove, handles the fatlute in different regions, has improved flexibility and the practicality of device.
Preferably, the fixing device comprises an electric cylinder, a pressure sensor and a positioning plate, wherein the electric cylinder is arranged in the middle of the upper end surface of the bottom plate, the moving end of the electric cylinder penetrates through the upper end surface of the bottom plate and extends to the lower side of the bottom plate, the upper end surface of the positioning plate is connected with the pressure sensor, and a plurality of groups of metal cone columns are arranged on the lower end surface of the positioning plate; after the device moves to the assigned position, the electric cylinder is controlled to stretch to enable the lower end face of the positioning plate to press the ground, the pressure is monitored through the pressure sensor, data are transmitted to the PLC, and when the pressure reaches a preset value, the electric cylinder is controlled to stop stretching, so that the whole position of the equipment is fixed, the influence of vibration generated during the operation of the stirring device on the production of the equipment is reduced, and the stability and the practicability of the device are improved.
Compared with the prior art, the utility model has the beneficial effects that: the stirring device is matched with the heating device to enable the oil sludge to be fully contacted with the medicament, so that the treatment efficiency of the equipment is improved; the dosing device is used for automatically adding quantitative medicaments into the stirring device, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the flexibility of the device is improved by moving the device, so that the device can treat the oil sludge in different areas; the vibration generated during the operation of the stirring device is reduced through the fixing device, so that the overall influence of the device is reduced, and the stability of the device is improved.
Drawings
FIG. 1 is a schematic cross-sectional view of the present utility model;
FIG. 2 is a schematic elevational view of the present utility model;
FIG. 3 is a schematic cross-sectional structure of the stirring device;
FIG. 4 is a schematic diagram of an isometric structure of a locating plate;
the reference numerals in the drawings: 1. a stirring tank; 2. a speed reducer; 3. a motor; 4. a stirring rod; 5. a mud inlet pipe; 6. a heating plate; 7. a temperature sensor; 8. a PLC controller; 9. a dosing box; 10. a first electromagnetic valve; 11. a quantitative box; 12. a second electromagnetic valve; 13. a medicine storage box; 14. a water pump; 15. a water pumping pipe; 16. a shower pipe; 17. a bottom plate; 18. a universal wheel; 19. a support rod; 20. an electric cylinder; 21. a pressure sensor; 22. and (5) positioning the plate.
Description of the embodiments
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Examples
The moving device supports the stirring device, the fixing device is arranged on the moving device, and the heating device is arranged in the stirring device as shown in fig. 1, 2, 3 and 4;
firstly, moving equipment to a designated position through a bottom plate 17 and a universal wheel 18, then controlling an electric cylinder 20 to extend to enable the lower end face of a positioning plate 22 to press the ground, monitoring the pressure through a pressure sensor 21, transmitting data to a PLC (programmable logic controller) 8, controlling the electric cylinder 20 to stop extending when the pressure reaches a preset value, adding oil sludge into a stirring tank 1 through a sludge inlet pipe 5, simultaneously adding a weighed medicament into the stirring tank 1, starting a motor 3 to transmit power to a speed reducer 2 to drive a stirring rod 4 to rotate so as to fully stir the sludge and the medicament, starting a heating plate 6 to heat the oil sludge, measuring the temperature of the oil sludge through a temperature sensor 7, transmitting temperature data to the PLC 8, controlling the heating plate 6 to be closed when the temperature is higher than the set temperature, discharging the oil sludge to a three-phase centrifuge after the medicament is mixed, and performing the next processing step;
the stirring device comprises a stirring box 1, a speed reducer 2, a motor 3, a stirring rod 4 and a mud inlet pipe 5, wherein the speed reducer 2 is arranged on the lower end face of the stirring box 1, the motor 3 is connected to the speed reducer 2, the output end of the speed reducer 2 penetrates through the lower end face of the stirring box 1 to enter the stirring box 1 to be connected with the stirring rod 4, the mud inlet pipe 5 is arranged at the top of the stirring box 1, the gradient is arranged on the bottom end face of the stirring box 1, the lowest point of the bottom end face of the stirring box 1 is provided with a discharge hole, and an electromagnetic valve is arranged on the discharge hole;
the heating device comprises a heating plate 6, a temperature sensor 7 and a PLC (programmable logic controller) 8, wherein the heating plate 6 is arranged in the middle of the inner side surface of the stirring tank 1, the temperature sensor 7 is arranged on the inner bottom end surface of the stirring tank 1, and the PLC 8 is arranged on the front end surface of the stirring tank 1;
the moving device comprises a bottom plate 17, universal wheels 18 and supporting rods 19, wherein a plurality of groups of universal wheels 18 are arranged on the lower end face of the bottom plate 17, a plurality of groups of supporting rods 19 are arranged on the upper end face of the bottom plate 17, and the upper end faces of the supporting rods 19 are connected with the lower end faces of the stirring box 1 and the dispensing box 9;
the fixing device comprises an electric cylinder 20, a pressure sensor 21 and a positioning plate 22, wherein the electric cylinder 20 is arranged in the middle of the upper end surface of the bottom plate 17, the moving end of the electric cylinder 20 penetrates through the upper end surface of the bottom plate 17 to extend to the lower side of the bottom plate 17, the upper end surface of the positioning plate 22 is connected with the pressure sensor 21, and a plurality of groups of metal cone columns are arranged on the lower end surface of the positioning plate 22;
the stirring device is matched with the heating device to enable the oil sludge to be fully contacted with the medicament, so that the treatment efficiency of the equipment is improved; the flexibility of the device is improved by moving the device, so that the device can treat the oil sludge in different areas; the vibration generated during the operation of the stirring device is reduced through the fixing device, so that the overall influence of the device is reduced, and the stability of the device is improved.
Examples
The improvement on the first embodiment comprises a dosing device which is arranged on the stirring device;
the dosing device is used for automatically adding quantitative medicaments into the stirring device, so that the labor intensity of operators is reduced, and the automation degree of the device is improved;
the second electromagnetic valve 12 is opened to enable the medicament in the medicament storage box 13 to be discharged into the quantitative box 11, then the second electromagnetic valve 12 is closed to open the first electromagnetic valve 10 to enable the medicament in the quantitative box 11 to be added into the medicament dispensing box 9, then an external water source is connected to the medicament dispensing box 9, then the water pump 14 is started to pump out the medicament solution in the medicament dispensing box 9 and spray the medicament solution into the stirring box 1 through the spray pipe 16, so that the mixing rate of the oil sludge and the medicament is accelerated, the labor intensity of operators is reduced, and the automation degree of the device and the practicability of the device are improved;
the dosing device comprises a dosing tank 9, a first electromagnetic valve 10, a quantitative tank 11, a second electromagnetic valve 12, a drug storage tank 13, a water pump 14, a water suction pipe 15 and a spray pipe 16, wherein the dosing tank 9 is arranged on the left end face of the stirring tank 1, a water inlet is formed in the upper portion of the dosing tank 9, the upper end face of the dosing tank 9 is connected with the output end of the quantitative tank 11 through the first electromagnetic valve 10, the upper portion of the quantitative tank 11 is connected with the output end of the drug storage tank 13 through the second electromagnetic valve 12, a water pump 14 is arranged on the upper end face of the stirring tank 1, the input end of the water pump 14 is communicated with the inside of the dosing tank 9, the spray pipe 16 is arranged at the top of the stirring tank 1, and the output end of the water pump 14 is connected with the spray pipe 16.
As shown in fig. 1 to 4, in the integrated sludge conditioning device of the present utility model, when the device works, firstly, the device is moved to a designated position through a bottom plate 17 and a universal wheel 18, then an electric cylinder 20 is controlled to extend to enable the lower end surface of a positioning plate 22 to press the ground, the pressure is monitored through a pressure sensor 21, data is transmitted to a PLC controller 8, when the pressure reaches a preset value, the electric cylinder 20 is controlled to stop extending, then sludge is added into the stirring tank 1 through a sludge inlet pipe 5, simultaneously a second electromagnetic valve 12 is opened to enable a medicament in a medicament storage tank 13 to be discharged into a quantitative tank 11, then a second electromagnetic valve 12 is closed, a first electromagnetic valve 10 is opened to enable the medicament in the quantitative tank 11 to be added into the dispensing tank 9, then an external water source is added into the dispensing tank 9, then a water pump 14 is started to pump the medicament solution in the dispensing tank 9 and spray the medicament solution into the stirring tank 1 through a spray pipe 16, then a motor 3 is started to transmit power to a speed reducer 2 to drive a stirring rod 4 to rotate so as to sufficiently stir the sludge and the medicament, then a 6 is started to heat the sludge, the temperature sensor 7 is used to perform temperature measurement, the temperature data is controlled to be transmitted to the temperature controller 8, and the three-phase PLC is controlled to perform temperature measurement and the temperature measurement is controlled to be discharged to the temperature controller to the three-phase PLC 8, and then the three-phase sludge conditioning device is finished, and the processing step is completed.
The speed reducer 2, the motor 3, the electric cylinder 20, the pressure sensor 21, the universal wheel 18, the first electromagnetic valve 10, the second electromagnetic valve 12, the water pump 14 and the PLC controller 8 of the integrated sludge conditioning device are purchased in the market, and can be installed and operated by a person skilled in the art according to the attached instruction without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (6)
1. An integrated oil sludge tempering device; the device is characterized by comprising a stirring device, a heating device, a dosing device, a moving device and a fixing device, wherein the heating device is arranged in the stirring device, and the dosing device is arranged on the stirring device and is communicated with the inside of the stirring device; the mobile device supports the stirring device; the fixing device is mounted on the mobile device.
2. The integrated oil sludge conditioning device according to claim 1, characterized in that the stirring device comprises a stirring box (1), a speed reducer (2), a motor (3), a stirring rod (4) and a sludge inlet pipe (5), the speed reducer (2) is installed on the lower end face of the stirring box (1), the motor (3) is connected to the speed reducer (2), the output end of the speed reducer (2) penetrates through the lower end face of the stirring box (1) to enter the stirring box (1) to be connected with the stirring rod (4), the sludge inlet pipe (5) is arranged at the top of the stirring box (1), the gradient is arranged on the bottom end face of the stirring box (1), the lowest point of the bottom end face of the stirring box (1) is provided with a discharge hole, and an electromagnetic valve is arranged on the discharge hole.
3. The integrated sludge conditioning device according to claim 2, wherein the heating device comprises a heating plate (6), a temperature sensor (7) and a PLC (programmable logic controller) (8), the heating plate (6) is installed in the middle of the inner side surface of the stirring tank (1), the temperature sensor (7) is installed on the inner bottom end surface of the stirring tank (1), and the PLC (8) is installed on the front end surface of the stirring tank (1).
4. The integrated sludge conditioning device according to claim 2, characterized in that the dosing device comprises a dosing tank (9), a first electromagnetic valve (10), a quantitative tank (11), a second electromagnetic valve (12), a medicine storage tank (13), a water pump (14), a water suction pipe (15) and a spray pipe (16), wherein the dosing tank (9) is arranged on the left end face of the stirring tank (1), a water inlet is arranged on the upper portion of the dosing tank (9), the upper end face of the dosing tank (9) is connected with the output end of the quantitative tank (11) through the first electromagnetic valve (10), the upper portion of the quantitative tank (11) is connected with the output end of the medicine storage tank (13) through the second electromagnetic valve (12), a water pump (14) is arranged on the upper end face of the stirring tank (1), the input end of the water pump (14) is communicated with the inside of the dosing tank (9), the spray pipe (16) is arranged on the inner top of the stirring tank (1), and the output end of the water pump (14) is connected with the spray pipe (16).
5. An integrated sludge conditioning device as claimed in claim 2, characterized in that the moving means comprises a base plate (17), universal wheels (18) and supporting rods (19), wherein a plurality of groups of universal wheels (18) are arranged on the lower end face of the base plate (17), a plurality of groups of supporting rods (19) are arranged on the upper end face of the base plate (17), and the upper end faces of the supporting rods (19) are connected with the lower end faces of the stirring tank (1) and the dispensing tank (9).
6. The integrated sludge conditioning device according to claim 5, wherein the fixing device comprises an electric cylinder (20), a pressure sensor (21) and a positioning plate (22), the electric cylinder (20) is mounted in the middle of the upper end face of the bottom plate (17), the moving end of the electric cylinder (20) penetrates through the upper end face of the bottom plate (17) to extend to the lower side of the bottom plate (17), the pressure sensor (21) is connected with the upper end face of the positioning plate (22), and a plurality of groups of metal conical columns are arranged on the lower end face of the positioning plate (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321058431.4U CN219730739U (en) | 2023-05-06 | 2023-05-06 | Integrated oil sludge tempering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321058431.4U CN219730739U (en) | 2023-05-06 | 2023-05-06 | Integrated oil sludge tempering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219730739U true CN219730739U (en) | 2023-09-22 |
Family
ID=88062523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321058431.4U Active CN219730739U (en) | 2023-05-06 | 2023-05-06 | Integrated oil sludge tempering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219730739U (en) |
-
2023
- 2023-05-06 CN CN202321058431.4U patent/CN219730739U/en active Active
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