CN219729968U - Device for winding heat-insulating soft felt - Google Patents

Device for winding heat-insulating soft felt Download PDF

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Publication number
CN219729968U
CN219729968U CN202320769803.8U CN202320769803U CN219729968U CN 219729968 U CN219729968 U CN 219729968U CN 202320769803 U CN202320769803 U CN 202320769803U CN 219729968 U CN219729968 U CN 219729968U
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China
Prior art keywords
support frame
winding
soft felt
guide rail
rotating plate
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CN202320769803.8U
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Chinese (zh)
Inventor
龚进
刘永清
龚俊
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Hunan Bobangshan River New Materials Co ltd
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Hunan Bobangshan River New Materials Co ltd
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Abstract

The utility model provides a device for keeping warm soft felt is convoluteed, includes support frame (1), with rotation axis (2) that support frame (1) can dismantle the connection, with actuating mechanism (3) that rotation axis (2) transmission is connected, with direction screens board (4) that support frame (1) are connected, with first screens guide rail (5) and second screens guide rail (6) that support frame (1) are connected, with pinch roller (7) of first screens guide rail (5) and second screens guide rail (6) sliding connection, with gravity piece (8) that pinch roller (7) both ends are connected, with inner tube chucking mechanism (9) that rotation axis (2) are connected, with tensioning roller (10) that support frame (1) are connected. The technical scheme provided by the utility model can improve the rolling efficiency of the heat-insulating soft felt, reduce the labor intensity and stably improve the rolling quality of the heat-insulating soft felt, thereby improving the heat-insulating effect.

Description

Device for winding heat-insulating soft felt
Technical Field
The utility model relates to the technical field of heat-insulating soft felt use, in particular to a device for winding a heat-insulating soft felt.
Background
When high temperature furnaces such as graphitization furnaces work, heat preservation soft felts are mostly used for reducing heat loss. The heat-insulating soft felt is structurally divided into an inner cylinder and an outer cylinder, wherein the inner cylinder is formed by pressing hard felts, the outer cylinder is formed by winding one layer of soft felts, and the outer surface of the inner cylinder is wrapped. In the prior art, the rolling of the heat-insulating soft felt on the inner cylinder hard felt is mainly performed by manual operation, the inner cylinder is rotated manually during rolling, the inner cylinder is wound with the heat-insulating soft felt, and other people pull and release the heat-insulating soft felt, so that the heat-insulating soft felt is wound on the inner cylinder hard felt to have certain tension, and the felt cylinder wound manually is loose when the layers are tightly wound because of factors such as tension change when the soft felt is wound, the ends are difficult to align, the heat-insulating soft felt which is wider than the inner cylinder hard felt is required to be wound frequently, the ends of the heat-insulating soft felt are cut neatly after the winding is completed, more heat-insulating soft felts are required to be consumed, the efficiency is low, the labor intensity is high, the quality is unstable, and the heat-insulating effect is affected.
Therefore, how to improve the rolling efficiency of the heat-insulating soft felt and stabilize the rolling quality of the heat-insulating soft felt becomes a technical problem to be solved by the technicians in the field.
Disclosure of Invention
The present utility model is directed to solving at least one of the deficiencies of the prior art. Therefore, the technical problem solved by the utility model is to provide the device for winding the heat-insulating soft felt, which can improve the efficiency of winding the heat-insulating soft felt, reduce the labor intensity and stabilize the winding quality of the heat-insulating soft felt.
In order to solve the technical problems, the device for winding the heat-insulating soft felt comprises a support frame, a rotating shaft detachably connected with the support frame, a driving mechanism connected with the support frame and in transmission connection with the rotating shaft, a guide clamping plate connected with the support frame, a first clamping guide rail and a second clamping guide rail connected with the support frame, a compression roller, a gravity block, at least two sets of inner cylinder clamping mechanisms and a tensioning roller, wherein the compression roller is respectively connected with the two ends of the compression roller, the inner cylinder clamping mechanisms are respectively connected with the two ends of the gravity block, the inner cylinder clamping mechanisms are respectively connected with the rotating shaft, and the tensioning roller is connected with the support frame.
As a further improved technical scheme, the device for winding the heat-insulating soft felt provided by the utility model comprises a cantilever, wherein the middle part of the cantilever is connected with the rotating shaft, a first rotating plate and a second rotating plate are respectively hinged with the first end of the cantilever, a third rotating plate and a fourth rotating plate are respectively hinged with the other end of the cantilever, a first telescopic mechanism is respectively hinged with the other end of the first rotating plate and the other end of the second rotating plate, and two ends of the first telescopic mechanism are respectively hinged with the other end of the third rotating plate and the other end of the fourth rotating plate.
On the basis of the improvement scheme, as a further improvement technical scheme, the device for winding the heat-insulation soft felt, provided by the utility model, is further provided with a fixed semicircular anchor ear connected with the cantilever, and a movable semicircular anchor ear connected with the fixed semicircular anchor ear through a bolt and a nut; the cantilever is connected with the rotating shaft through a fixed semicircular hoop and a movable semicircular hoop; the first telescopic mechanism and the second telescopic mechanism are positive and negative wire adjusting nut screws.
As a further improved technical scheme, the device for winding the heat-insulating soft felt is further provided with two bearing seats which are respectively connected with the first clamping guide rail and the second clamping guide rail in a sliding manner, and the compaction roller is connected with the two bearing seats through bearings respectively sleeved at two end parts of the compaction roller; the bearing cover is positioned on two sides of the bearing and connected with the bearing seat.
As a further improvement technical scheme, the device for winding the heat-insulating soft felt is further provided with two tensioning roller mounting brackets which are respectively connected with the supporting frame, two tension springs with first ends respectively connected with one end of the tensioning roller and the other end connected with the supporting frame, the tensioning roller mounting brackets are provided with waist-shaped through holes, two ends of the tensioning roller respectively penetrate through the waist-shaped holes of the two tensioning roller mounting brackets, and the tensioning roller can slide in the waist-shaped holes.
As a further improved technical scheme, the device for winding the heat-insulating soft felt provided by the utility model comprises a base, a fixed bracket connected with the base and a movable bracket connected with the base; the driving mechanism is connected with the fixed support, and the rotating shaft is detachably connected with the fixed support and the movable support.
As a further improved technical scheme, the device for winding the heat-insulation soft felt provided by the utility model is characterized in that the rotating shaft is in transmission connection with the driving mechanism through a chain wheel and chain mechanism.
The technical scheme provided by the utility model has the advantages of compact structure, labor saving, high efficiency, convenience in winding and the like, and solves the problems of material waste and the like caused by time consumption, labor consumption, uneven winding tightness and uneven end alignment of the thermal insulation soft felt. The winding efficiency of the heat-insulating soft felt can be improved, the labor intensity is reduced, the winding quality of the heat-insulating soft felt is stably improved, and the heat-insulating effect is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
FIG. 1 is a schematic perspective view showing an embodiment of an apparatus for winding a thermal insulation blanket;
FIG. 2 is a schematic diagram showing a front view of an apparatus for winding a thermal insulation blanket according to an embodiment;
fig. 3 is an enlarged view of a portion a in fig. 2;
FIG. 4 is a schematic view of the structure in the B-B direction in FIG. 2;
FIG. 5 is a schematic view of the structure in the direction C-C in FIG. 2;
fig. 6 is a schematic perspective view of an inner cylinder clamping mechanism in an embodiment.
Description of the embodiments
The utility model is further described below with reference to the accompanying drawings.
The device for winding the heat-insulating soft felt, as shown in fig. 1 and 2, comprises a support frame 1, a rotating shaft 2, a driving mechanism 3, a guide clamping plate 4, a first clamping guide rail 5 and a second clamping guide rail 6, a pressing roller 7, gravity blocks 8, an inner cylinder mechanism 9 and a tensioning roller 10, wherein at least one end of the rotating shaft 2 is detachably connected with the support frame 1, the driving mechanism 3 is connected with the support frame 1 and is in transmission connection with the rotating shaft 2, the guide clamping plate 4 is connected with the support frame 1, the first clamping guide rail 5 and the second clamping guide rail 6 are connected with the support frame 1, the pressing roller 7 is respectively connected with the first clamping guide rail 5 and the second clamping guide rail 6 in a sliding manner at two ends of the pressing roller 7, the gravity blocks 8 are respectively connected with two ends of the pressing roller 7, and the inner cylinder mechanism 9 is connected with the rotating shaft 2.
When the heat-insulating soft felt 29 is wound on the outer surface of the hard felt inner cylinder 28, the rotating shaft 2 is detached or one end of the rotating shaft 2 is suspended, the inner cylinder 28 is firstly arranged on the rotating shaft 2, then the rotating shaft 2 is arranged on the supporting frame 1, the inner cylinder 28 is fixed by the inner cylinder clamping mechanism 9, the inner cylinder 28 and the rotating shaft 2 are adjusted to be positioned on the same axis, one end of the heat-insulating soft felt 29 is fixed on the outer surface of the inner cylinder 28, the driving mechanism 3 drives the rotating shaft 2 and the inner cylinder 28 to rotate, and the heat-insulating soft felt 29 is wound on the inner cylinder 28 layer by layer. The rotatable pinch roller 7 with the gravity block 8 can uniformly and continuously press the heat-insulating soft felt 29 against the inner cylinder 28. The tensioning roller 10 and the two guide clamping plates 4 are arranged below the inner cylinder 28, the tensioning roller 10 provides a tensioning force for the heat-insulation soft felt 29, meanwhile, the guide reversing function is achieved, the heat-insulation soft felt 29 is guaranteed to pass through the two guide clamping plates 4, each layer of heat-insulation soft felt 29 can be tightly attached to the inner cylinder 28 when being wound, and therefore the wound heat-insulation soft felt is smooth and has good heat-insulation effect. The heat-insulating soft felt 29 passes through the space between the two guide clamping plates 4, and the guide clamping plates 4 play a role in guiding during winding, so that the end part of the heat-insulating soft felt 29 is aligned with the end part of the inner cylinder 28, the end part is not required to be cut or the length of a cut part can be reduced after winding is finished, and the consumption of the heat-insulating soft felt 29 is saved. The distance between the two guiding clamping plates 4 is adjustable, and the winding operation of the heat-insulating soft felt 29 with different widths is adapted.
The technical scheme provided by the utility model has the advantages of compact structure, labor saving, high efficiency, convenience in winding and the like, and solves the problems of material waste and the like caused by time consumption, labor consumption, uneven winding tightness and uneven end alignment of the thermal insulation soft felt. The winding efficiency of the heat-insulating soft felt can be improved, the labor intensity is reduced, and the winding quality of the heat-insulating soft felt is stabilized.
As some examples thereof, as shown in fig. 6, the inner cylinder clamping mechanism 9 of the device for winding the insulation blanket comprises a cantilever 11 with a middle part connected with the rotating shaft 2, a first rotating plate 12 and a second rotating plate 13 with a first end respectively hinged with a first end of the cantilever 11, a third rotating plate 14 and a fourth rotating plate 15 with a first end respectively hinged with the other end of the cantilever 11, a first telescopic mechanism 16 with two ends respectively hinged with the other end of the first rotating plate 12 and the other end of the second rotating plate 13, and a second telescopic mechanism 17 with two ends respectively hinged with the other end of the third rotating plate 14 and the other end of the fourth rotating plate 15. The fixed semicircle anchor ear 18 is connected with the middle part of the cantilever 11, the movable semicircle anchor ear 19 is connected with the fixed semicircle anchor ear 18 by bolts and nuts, and the cantilever 11 is fixed on the rotating shaft 2; the first telescopic mechanism 16 and the second telescopic mechanism 17 are positive and negative wire adjusting nut screws. When the screw is retracted by rotating the positive and negative screw adjusting nut screw, the first rotating plate 12, the second rotating plate 13, the third rotating plate 14 and the fourth rotating plate 15 are separated from the inner wall of the inner cylinder 28, and the inner cylinder 28 can be taken out, whereas when the screw is extended by rotating the positive and negative screw adjusting nut screw, the first rotating plate 12, the second rotating plate 13, the third rotating plate 14 and the fourth rotating plate 15 are abutted against the inner wall of the inner cylinder 28, and the inner cylinder 28 is fixed.
As an embodiment, on the basis of the basic solution, as shown in fig. 2 and 3, the device for winding the insulation soft felt further comprises two bearing seats 20 slidably connected with the first clamping guide rail 5 and the second clamping guide rail 6 respectively, and the compaction roller 7 is connected with the two bearing seats 20 through bearings 21 respectively sleeved at two ends of the compaction roller; there are also bearing caps 22 on both sides of the bearing 21 and connected to the bearing housing 20. The bearing cover 22 can fix the axial position of the pinch roller 7 to prevent the pinch roller 7 from generating displacement in the axial direction (horizontal direction), and the two bearing seats 20 can move up and down along the first clamping guide rail 5 or the second clamping guide rail 6 to adapt to the changes of the diameters of different inner cylinders 28, the winding layers and the thickness of the thermal insulation soft felt 29, and the compression force applied to the thermal insulation soft felt 29 is kept the same in the winding process, so that the winding tightness of the thermal insulation soft felt 29 is kept approximately the same, and the surface is flat.
As an example, on the basis of the above basic solution, as shown in fig. 1, 2 and 5, the device for winding the insulation soft felt further has two tension roller mounting brackets 23 respectively connected to the support frame 1, two tension springs 24 respectively connected to one ends of the tension roller 10 and the other ends of the tension roller mounting brackets 23 connected to the support frame 1, the tension roller mounting brackets 23 are provided with waist-shaped through holes, two ends of the tension roller 10 respectively pass through the waist-shaped holes of the two tension roller mounting brackets 23, and the tension roller 10 can slide in the waist-shaped holes. The structure of the technical scheme can lead the tensioning roller 10 to float up and down, effectively realizes constant tension on the heat-preserving soft felt in the winding process, leads the winding tightness degree of the heat-preserving soft felt to be consistent, leads the central axes of the tensioning roller 10 and the inner cylinder 28 to automatically tend to be parallel, is beneficial to preventing the heat-preserving soft felt from deviating when in winding, and leads the end parts to be aligned.
As an example, on the basis of the above basic solution, as shown in fig. 1, the support frame 1 of the device for thermal insulation soft felt winding comprises a base 25, a fixed support 26 connected to the base 25, a mobile support 27 connected to the base 25; the driving mechanism 3 is connected with the fixed bracket 26, and the rotating shaft 2 is detachably connected with the fixed bracket 26 and the movable bracket 27. Specifically, as shown in fig. 2, the rotating shaft 2 is integrally connected by three sections, a first section is connected with the fixed support 26, and is in transmission connection with the driving mechanism 3 through a sprocket chain, the other section is connected with the movable support 27, two ends of the middle section are respectively connected with two sections at two ends through structures of an inner polygon and an outer polygon nested inner polygon, after the movable support 27 moves towards the fixed support 26, the three sections of rotating shafts are integrally connected, and after the movable support 27 moves towards a direction far away from the fixed support 26, the middle section of rotating shaft can be detached.
As an example, on the basis of the basic solution described above, as shown in fig. 1 and 2, the rotating shaft 2 of the device for winding the insulation blanket is in driving connection with the driving mechanism 3 by means of a sprocket chain mechanism.
The present utility model is not limited to the above preferred embodiments, but various changes and modifications can be made within the spirit of the present utility model as defined in the appended claims and description, and the same technical problems can be solved and the intended technical effects can be obtained, so that it is not repeated. All modifications which may occur to those skilled in the art from the present disclosure are intended to be included within the scope of the utility model as defined in the appended claims.

Claims (7)

1. The utility model provides a device for keeping warm soft felt is convoluteed, includes support frame (1), with support frame (1) detachable connection's rotation axis (2), with support frame (1) connect, and with actuating mechanism (3) that rotation axis (2) transmission is connected, with direction screens board (4) that support frame (1) are connected, its characterized in that still have with first screens guide rail (5) and second screens guide rail (6) that support frame (1) are connected, both ends respectively with pinch roller (7) of first screens guide rail (5) and second screens guide rail (6) sliding connection, respectively with gravity piece (8) that pinch roller (7) both ends are connected, at least two sets with inner tube chucking mechanism (9) that rotation axis (2) are connected, with tensioning roller (10) that support frame (1) are connected.
2. Device for winding insulation blanket according to claim 1, characterized in that the inner cylinder clamping mechanism (9) comprises a cantilever (11) connected with the rotating shaft (2) in the middle, a first rotating plate (12) and a second rotating plate (13) with first ends hinged with the first ends of the cantilever (11) respectively, a third rotating plate (14) and a fourth rotating plate (15) with first ends hinged with the other ends of the cantilever (11) respectively, a first telescopic mechanism (16) with two ends hinged with the other ends of the first rotating plate (12) and the other ends of the second rotating plate (13) respectively, and a second telescopic mechanism (17) with two ends hinged with the other ends of the third rotating plate (14) and the other ends of the fourth rotating plate (15) respectively.
3. The device for winding a thermal insulation soft felt according to claim 2, further comprising a fixed semicircular hoop (18) connected to the cantilever (11), a movable semicircular hoop (19) connected to the fixed semicircular hoop (18) by a bolt and a nut; the cantilever (11) is connected with the rotating shaft (2) through a fixed semicircular hoop (18) and a movable semicircular hoop (19); the first telescopic mechanism (16) and the second telescopic mechanism (17) are positive and negative wire adjusting nut screws.
4. The device for winding the thermal insulation soft felt according to claim 1, further comprising two bearing seats (20) which are respectively connected with the first clamping guide rail (5) and the second clamping guide rail (6) in a sliding manner, wherein the compaction roller (7) is connected with the two bearing seats (20) through bearings (21) respectively sleeved at two end parts of the compaction roller; and bearing covers (22) which are positioned on two sides of the bearing (21) and connected with the bearing seat (20) are also provided.
5. The device for winding the thermal insulation soft felt according to claim 1, further comprising two tensioning roller mounting brackets (23) respectively connected with the support frame (1), wherein two tension springs (24) are respectively connected with one ends of the tensioning rollers (10) and the other ends of the tensioning rollers are connected with the support frame (1), the tensioning roller mounting brackets (23) are provided with waist-shaped through holes, two ends of the tensioning rollers (10) respectively pass through waist-shaped holes of the two tensioning roller mounting brackets (23), and the tensioning rollers (10) can slide in the waist-shaped holes.
6. The device for thermal insulation blanket winding according to claim 1, characterized in that the support frame (1) comprises a base (25), a fixed support (26) connected to the base (25), a mobile support (27) connected to the base (25); the driving mechanism (3) is connected with the fixed support (26), and the rotating shaft (2) is detachably connected with the fixed support (26) and the movable support (27).
7. The device for winding insulation blanket according to claim 6, characterized in that the rotating shaft (2) is in driving connection with the drive mechanism (3) by means of a sprocket chain mechanism.
CN202320769803.8U 2023-04-10 2023-04-10 Device for winding heat-insulating soft felt Active CN219729968U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320769803.8U CN219729968U (en) 2023-04-10 2023-04-10 Device for winding heat-insulating soft felt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320769803.8U CN219729968U (en) 2023-04-10 2023-04-10 Device for winding heat-insulating soft felt

Publications (1)

Publication Number Publication Date
CN219729968U true CN219729968U (en) 2023-09-22

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ID=88053039

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Application Number Title Priority Date Filing Date
CN202320769803.8U Active CN219729968U (en) 2023-04-10 2023-04-10 Device for winding heat-insulating soft felt

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117387536A (en) * 2023-12-11 2024-01-12 美尔森银河新材料(烟台)有限公司 Continuous thickness detection device for graphite soft felt production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117387536A (en) * 2023-12-11 2024-01-12 美尔森银河新材料(烟台)有限公司 Continuous thickness detection device for graphite soft felt production
CN117387536B (en) * 2023-12-11 2024-02-23 美尔森银河新材料(烟台)有限公司 Continuous thickness detection device for graphite soft felt production

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