CN219726843U

CN219726843U - Color master machine

Info

Publication number: CN219726843U
Application number: CN202320776024.0U
Authority: CN
Inventors: 马龙
Original assignee: Taizhou Taima Automation Technology Co ltd
Current assignee: Taizhou Taima Automation Technology Co ltd
Priority date: 2023-03-30
Filing date: 2023-03-30
Publication date: 2023-09-22
Anticipated expiration: 2033-03-30

Abstract

The utility model belongs to the technical field of color masterbatch mixing, in particular to a color masterbatch machine, which comprises a base, a main feeding device arranged above the base and a secondary feeding device arranged on the side edge of the base, wherein a mixed discharging hole is arranged at the bottom of the base, the main feeding device comprises a charging basket and a suction hopper, a suction pipe connected with a vacuumizing device and a feeding pipe connected with a material bin are arranged on the suction hopper, a first material level sensor electrically connected with the vacuumizing device is arranged on the charging basket, the secondary feeding device comprises a conveying device with one end connected with the base, a second material level sensor electrically connected with an alarm is arranged on the other end of the conveying device, a stirring device is arranged in the base, and the stirring device comprises a rotating shaft driven to rotate by a power device and a stirring fan blade fixed on the rotating shaft. According to the utility model, operators are not required to pay attention to the material remaining condition at any time, so that the labor cost is effectively reduced, and the materials are uniformly mixed.

Description

Color master machine

Technical field:

the utility model belongs to the technical field of color master mixing, and particularly relates to a color master machine.

The background technology is as follows:

the color master is a device commonly used for industrial mixing, and materials to be mixed comprise new materials, defective materials, color master or additives and the like. If the color base materials are unevenly mixed, the color of the finished product obtained by injection molding can appear variegated to influence the purity of the color of the product, so whether the materials are evenly mixed plays a key role in the color forming of the product. Traditional color master machine mixes unevenly, and needs operating personnel to pay attention to the interior material surplus condition of color master machine to in time reinforced, the cost of labor is high.

The utility model comprises the following steps:

the utility model aims to provide a color master machine which does not need operators to pay attention to the material residual condition at any time, so that the labor cost is effectively reduced, and the materials are uniformly mixed.

The utility model is realized in the following way:

the utility model provides a color master, includes the base, sets up the main feed arrangement in the base top to and set up the secondary feed arrangement in the base side, the base bottom is equipped with the mixed discharge gate, main feed arrangement includes that the lower extreme is connected storage vat on the base, lower extreme stretches into the suction hopper of storage vat, be equipped with the exhaust column of connecting evacuating equipment and the pan feeding pipe of connecting the material storehouse on the suction hopper, be equipped with the level sensor one of being connected with evacuating equipment electricity on the storage vat, secondary feed arrangement includes that one end is connected with the conveyor on the base, the conveyor other end is connected with the storage hopper, be equipped with the level sensor two of being connected with the alarm electricity on the storage hopper, be equipped with agitating unit in the base, agitating unit includes by the rotatory pivot of power device drive and fix in pivot epaxial stirring fan blade.

In the above-mentioned color master machine, the conveyor includes the mount pad of fixing at the base side, sets up the conveying channel in the mount pad and sets up in the conveying channel by the rotatory screw rod of drive arrangement drive, the discharge gate that the storage hopper is fixed on the mount pad and the storage hopper leads to conveying channel one end, and conveying channel's the other end stretches into in the base.

In the color master machine, the isolation cover covered outside the conveying channel is arranged in the base, the lower end of the isolation cover is inclined towards the middle to form the discharge hole, the discharge hole of the isolation cover is led to the stirring device, the isolation cover is fixed in the base, and materials in the suction hopper are led to the stirring device through a gap between the isolation cover and the base.

In the color master machine, the storage hopper comprises a storage hopper body, a discharge hole and a feed inlet, wherein the upper end of the storage hopper body is inclined towards one side far away from the base, the discharge hole is arranged at the bottom of the storage hopper body, the feed inlet is arranged at the top of the storage hopper body, and the feed inlet of the storage hopper is hinged with a flip cover.

In the color master machine, the alarm is fixed on the storage hopper.

In the color master machine, the charging basket is a transparent charging basket, the first material level sensor is a correlation photoelectric switch, and the correlation photoelectric switch comprises a photoelectric emitter and a photoelectric receiver which are oppositely arranged on the side wall of the transparent charging basket.

In the color master machine, an upper connecting portion is arranged above the transparent charging basket, a lower connecting portion is arranged below the transparent charging basket, the upper connecting portion is connected with the lower connecting portion through a plurality of connecting columns, the transparent charging basket is clamped between the upper connecting portion and the lower connecting portion, the connecting columns are located outside the transparent charging basket, the lower end of the suction hopper is fixed on the upper connecting portion, and the lower end of the lower connecting portion is fixed on the base.

In the above-mentioned color master, the photoelectric emitter and the photoelectric receiver are respectively fixed on the connecting column.

In the color master machine, the second material level sensor is a proximity switch with a probe extending into the storage hopper.

In the color master machine, the first observation window opposite to the rotating shaft is arranged on the front side of the base, the second observation window is arranged on the opposite side of the base to the storage hopper, and the second observation window is opposite to the isolation cover.

In the above color master machine, the observation window is transparent glass disposed on the front side of the base, and the second observation window is transparent glass disposed on the side of the base.

In the color master machine, the power device is a motor or a hydraulic motor, and the driving device is a motor or a hydraulic motor. In this embodiment, the power device is a stirring motor, the driving device is a conveying motor, the stirring motor is arranged at the rear side of the base, and the conveying motor is fixed on the mounting seat.

In the color master machine, one end of the mounting seat far away from the base is connected with the hopper bottom shell, one end of the hopper bottom shell far away from the mounting seat is connected with the driving device, the screw rod penetrates through the hopper bottom shell to be connected with the driving device, the mounting seat is provided with a feeding support plate for feeding the hopper bottom shell and the driving device to be glidingly arranged, and the feeding support plate is arranged below the hopper bottom shell and the driving device.

In the color master machine, the driving device is provided with screws, and sliding grooves for the screws to slide are formed in the side edges of the discharging support plates.

Compared with the prior art, the utility model has the outstanding advantages that:

1. according to the utility model, whether the material in the material barrel is deficient or not is detected through the first material level sensor, and the material is automatically started and fed through the vacuumizing equipment electrically connected with the first material level sensor; whether the material in the storage hopper is deficient or not is detected through the second material level sensor, and an alarm electrically connected with the second material level sensor is used for alarming and reminding in time, so that operators do not need to pay attention to the material remaining condition at any time, and labor cost is effectively reduced; the base is internally provided with stirring blades, and materials are uniformly mixed;

2. the isolation cover covered outside the conveying channel is arranged in the base, the lower end of the isolation cover is inclined towards the middle to form the discharge hole, the discharge hole of the isolation cover is led to the stirring device, the scattering of materials in the conveying channel is effectively avoided, the materials are guided to the stirring device through the discharge hole formed by the inclination of the lower end towards the middle, the materials are uniformly stirred, and the materials are uniformly mixed;

3. according to the utility model, the mounting seat is provided with the feeding hopper bottom shell and the discharging support plate which is slidably arranged on the driving device, and the discharging support plate is arranged below the feeding hopper bottom shell and the driving device, so that the labor intensity of operators is effectively reduced.

Description of the drawings:

FIG. 1 is a perspective view of a blanking-free support plate of the present utility model;

FIG. 2 is another perspective view of the present utility model without the blanking support plate;

FIG. 3 is a cross-sectional view of the utility model without a bowl, suction hopper, stirring device, proximity switch, and discharge support plate;

fig. 4 is a perspective view of the utility model without bucket, suction hopper, proximity switch, alarm.

Reference numerals: 1. a base; 2. a charging barrel; 3. a suction hopper; 4. an exhaust tube; 5. a feeding pipe; 6. a storage hopper; 7. an alarm; 8. a rotating shaft; 9. stirring fan blades; 10. a mounting base; 11. a conveying channel; 12. a screw; 13. an isolation cover; 14. a flip cover; 15. a photoemitter; 16. a photoelectric receiver; 17. an upper connection part; 18. a lower connecting part; 19. a connecting column; 20. a proximity switch; 21. an observation window I; 22. a second observation window; 23. a hopper bottom shell; 24. a discharging support plate; 25. and a sliding groove.

The specific embodiment is as follows:

the utility model is further described below with reference to the specific examples, see fig. 1-4:

the utility model provides a color master, includes base 1, sets up the main feed arrangement in base 1 top and set up the secondary feed arrangement at base 1 side, base 1 bottom is equipped with the mixture discharge gate, main feed arrangement includes that the lower extreme is connected the storage vat 2 on base 1, the lower extreme stretches into the suction hopper 3 of storage vat 2, be equipped with the suction column 4 of connecting evacuating equipment on the suction hopper 3 and connect the pan feeding pipe 5 of material storehouse, be equipped with the level sensor one of being connected with evacuating equipment electricity on the storage vat 2, secondary feed arrangement includes that one end is connected at the conveyor on base 1, the conveyor other end is connected with storage hopper 6, be equipped with the level sensor two of being connected with alarm 7 electricity on the storage hopper 6, be equipped with agitating unit in the base 1, agitating unit includes by the rotatory pivot 8 of power device drive and fix the stirring fan blade 9 in pivot 8.

The working principle of the utility model is as follows: as shown in fig. 1-3, the vacuum pumping device works to enable the inside of the suction hopper 3 to form vacuum through the exhaust pipe 4, materials in the material bin enter the inside of the suction hopper 3 from the feeding pipe 5 due to air pressure difference, after the material suction is completed, the vacuum pumping device stops running, the materials can fall down due to self gravity and enter the material bucket 2 and then fall into the base 1, and when the material level sensor detects that the material bucket 2 is free of materials, the vacuum pumping device runs again to suck the materials. The material in the storage hopper 6 drops to conveyor, and conveyor carries the material to in the base 1, and when level sensor II detected no material in the storage hopper 6, alarm 7 sounded, reminds operating personnel to add the material. The materials in the charging basket 2 and the materials in the storage hopper 6 enter the base 1, are fully stirred and mixed by the stirring fan blade 9, and enter the processing equipment through the mixing discharge port. According to the utility model, whether the material in the material barrel 2 is deficient or not is detected through the first material level sensor, and the material is automatically fed through a vacuum pumping device electrically connected with the first material level sensor; whether detect the storage hopper 6 through level sensor two and lack the material to in time report to the police through the alarm 7 that is connected with level sensor two electricity and remind, need not operating personnel and pay attention to the material surplus condition constantly, effectively reduce the cost of labor. The stirring fan blade 9 is arranged in the base 1 of the utility model, and the materials are uniformly mixed.

The conveying device has the structure that: as shown in fig. 3, the conveying device comprises a mounting seat 10 fixed at the side edge of the base 1, a conveying channel 11 arranged in the mounting seat 10, and a screw 12 arranged in the conveying channel 11 and driven to rotate by a driving device, wherein the storage hopper 6 is fixed on the mounting seat 10, a discharge hole of the storage hopper 6 is led to one end of the conveying channel 11, and the other end of the conveying channel 11 extends into the base 1. The feeding speed can be adjusted by feeding the materials through the screw 12, so that the conveying amount of the materials in the storage hopper 6 can be conveniently adjusted.

In order to avoid scattering of materials in the conveying channel 11 and further to cause uneven stirring, an isolation cover 13 covered outside the conveying channel 11 is arranged in the base 1, the lower end of the isolation cover 13 is inclined towards the middle to form a discharge hole, the discharge hole of the isolation cover 13 is led to a stirring device, the isolation cover 13 is fixed in the base 1, and the materials in the suction hopper 3 are led to the stirring device through a gap between the isolation cover 13 and the base 1.

The structure of the storage hopper 6: as shown in fig. 1 and 3, the storage hopper 6 comprises a storage hopper body, a discharge hole and a feed inlet, wherein the upper end of the storage hopper body is inclined towards the side far away from the base 1, the discharge hole is arranged at the bottom of the storage hopper body, the feed inlet is arranged at the top of the storage hopper body, the feed inlet of the storage hopper 6 is hinged with a flip cover 14, materials in the storage hopper 6 are prevented from scattering, dust, garbage and other impurities are prevented from entering the storage hopper 6, and therefore the quality of a finished product is affected. The storage hopper body inclines to be arranged, so that interference with the charging basket 2 is avoided, and the space is reasonably utilized.

Further, the alarm 7 is fixed to the storage hopper 6.

The structure of the first material level sensor is as follows: as shown in fig. 1 and 2, the charging basket 2 is a transparent charging basket, the first material level sensor is a correlation photoelectric switch, and the correlation photoelectric switch comprises a photoelectric emitter 15 and a photoelectric receiver 16 which are oppositely arranged on the side wall of the transparent charging basket.

Mounting structure of transparent storage bucket: as shown in fig. 1 and 2, an upper connecting portion 17 is arranged above the transparent charging basket, a lower connecting portion 18 is arranged below the transparent charging basket, the upper connecting portion 17 and the lower connecting portion 18 are connected through a plurality of connecting columns 19, the transparent charging basket is clamped between the upper connecting portion 17 and the lower connecting portion 18, the connecting columns 19 are positioned outside the transparent charging basket, the lower end of the suction hopper 3 is fixed on the upper connecting portion 17, and the lower end of the lower connecting portion 18 is fixed on the base 1.

Mounting structure of the photo-emitter 15 and the photo-receiver 16: the photoemitter 15 and the photoreceiver 16 are each fastened to a connecting post 19.

Mounting structure of level sensor II: as shown in fig. 2, the second level sensor is a proximity switch 20 with a probe extending into the storage hopper 6. In this embodiment, the proximity switch 20 is a normally closed proximity switch, and when the material in the storage hopper 6 is less, the normally closed proximity switch does not sense the material, the normally closed contact is always in a turned-on state, and the alarm 7 sounds an alarm; when the material in the storage hopper 6 is more, the normally closed proximity switch senses the material, the normally closed electric shock is always in a disconnected state, and the alarm 7 does not alarm.

In order to facilitate observation of the internal condition of the base 1, an observation window I21 which faces the rotating shaft 8 is arranged on the front side of the base 1, an observation window II 22 is arranged on the side, opposite to the storage hopper 6, of the base 1, and the observation window II 22 is arranged opposite to the isolation cover 13.

Further, the second observation window 22 is a transparent glass disposed on the side of the base 1, and the first observation window 21 is a transparent glass disposed on the front side of the base 1.

Still further, the power device is an electric motor or a hydraulic motor, and the driving device is an electric motor or a hydraulic motor. In this embodiment, the power device is a stirring motor, the driving device is a conveying motor, the stirring motor is arranged at the rear side of the base 1, and the conveying motor is fixed on the mounting seat 10.

In order to be convenient for clear up the surplus material on conveying channel 11 and the screw rod 12 when changing dressings, the one end that mount pad 10 kept away from base 1 is connected with hopper drain pan 23, and the one end that hopper drain pan 23 kept away from mount pad 10 is connected drive arrangement, screw rod 12 pass hopper drain pan 23 and connect drive arrangement, be equipped with the smooth blowing backup pad 24 of establishing of feed hopper drain pan 23 and drive arrangement on the mount pad 10, blowing backup pad 24 sets up in hopper drain pan 23 and drive arrangement below. When the existing material changing and cleaning is carried out, the whole hopper bottom shell 23, the conveying channel 11, the screw 12 and the driving device are usually required to be detached from the mounting seat 10 and put into the ground to clean the conveying channel 11 and the screw 12, after the whole hopper bottom shell 23, the conveying channel 11, the screw 12 and the driving device are detached from the mounting seat 10, the whole hopper bottom shell 23, the conveying channel 11, the screw 12 and the driving device can be cleaned only by pulling the whole hopper bottom shell outwards along the discharging support plate 24, and at the moment, the whole hopper bottom shell is integrally placed on the discharging support plate 24.

In order to guide the movement of the whole formed by the hopper bottom shell 23, the conveying channel 11, the screw 12 and the driving device, the driving device is provided with a screw, and the side edge of the discharging support plate 24 is provided with a chute 25 for sliding the screw.

The above embodiment is only one of the preferred embodiments of the present utility model, and is not intended to limit the scope of the present utility model, therefore: all equivalent changes in shape, structure and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. The utility model provides a color master, includes base (1), sets up the main feed arrangement in base (1) top and sets up the secondary feed arrangement in base (1) side, base (1) bottom is equipped with mixed discharge gate, its characterized in that: the main feeding device comprises a charging basket (2) with the lower end connected to a base (1), a suction hopper (3) with the lower end extending into the charging basket (2), an exhaust pipe (4) connected with a vacuumizing device and a feeding pipe (5) connected with a material bin are arranged on the suction hopper (3), a first material level sensor electrically connected with the vacuumizing device is arranged on the charging basket (2), the secondary feeding device comprises a conveying device with one end connected to the base (1), a storage hopper (6) is connected to the other end of the conveying device, a second material level sensor electrically connected with an alarm (7) is arranged on the storage hopper (6), and a stirring device is arranged in the base (1) and comprises a rotating shaft (8) driven by a power device and a stirring fan blade (9) fixed on the rotating shaft (8).

2. A color master as defined in claim 1, wherein: the conveying device comprises a mounting seat (10) fixed on the side edge of the base (1), a conveying channel (11) arranged in the mounting seat (10) and a screw (12) arranged in the conveying channel (11) and driven to rotate by a driving device, wherein the storage hopper (6) is arranged on the mounting seat (10), a discharge hole of the storage hopper (6) is led to one end of the conveying channel (11), and the other end of the conveying channel (11) extends into the base (1).

3. A color master as defined in claim 2, wherein: the base (1) is internally provided with an isolation cover (13) covered outside the conveying channel (11), the lower end of the isolation cover (13) inclines towards the middle part to form a discharge hole, and the discharge hole of the isolation cover (13) is led to the stirring device.

4. A color master as defined in claim 1, wherein: the storage hopper (6) comprises a storage hopper body, a discharge hole and a feed inlet, wherein the upper end of the storage hopper body is inclined towards one side far away from the base (1), the discharge hole is arranged at the bottom of the storage hopper body, the feed inlet is arranged at the top of the storage hopper body, and a flip (14) is hinged at the feed inlet of the storage hopper (6).

5. A color master as defined in claim 1, wherein: the charging basket (2) is a transparent charging basket, the first material level sensor is a correlation photoelectric switch, and the correlation photoelectric switch comprises a photoelectric emitter (15) and a photoelectric receiver (16) which are oppositely arranged on the side wall of the transparent charging basket.

6. A color master as defined in claim 5, wherein: the transparent storage bucket top is equipped with connecting portion (17), below and is equipped with connecting portion (18) down, and upper connecting portion (17) and connecting portion (18) down are connected through a plurality of spliced pole (19), transparent storage bucket card is established between upper connecting portion (17) and connecting portion (18) down, and spliced pole (19) are located transparent storage bucket outside, inhale hopper (3) lower extreme and fix on upper connecting portion (17), connecting portion (18) lower extreme is fixed on base (1) down.

7. A color master as defined in claim 1, wherein: the second material level sensor is a proximity switch (20) with a probe extending into the storage hopper (6).

8. A color master as defined in claim 2, wherein: one end that base (1) was kept away from to mount pad (10) is connected with hopper drain pan (23), and one end that mount pad (10) was kept away from to hopper drain pan (23) is connected drive arrangement, and screw rod (12) pass hopper drain pan (23) and connect drive arrangement, be equipped with feed hopper drain pan (23) and the smooth blowing backup pad (24) of establishing of drive arrangement on mount pad (10), blowing backup pad (24) set up in hopper drain pan (23) and drive arrangement below.

9. A color master as defined in claim 8, wherein: the driving device is provided with a screw, and a chute (25) for the screw to slide is arranged on the side edge of the discharging support plate (24).