CN219716509U - A highly elastic and anti-extrusion composite cable - Google Patents

A highly elastic and anti-extrusion composite cable Download PDF

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CN219716509U
CN219716509U CN202320789793.4U CN202320789793U CN219716509U CN 219716509 U CN219716509 U CN 219716509U CN 202320789793 U CN202320789793 U CN 202320789793U CN 219716509 U CN219716509 U CN 219716509U
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layer
network
composite cable
transmission line
line group
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施强强
杨志强
陈学朋
李军
孙汉明
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Shanghai Dingzun Special Wire And Cable Co ltd
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Mestek Changzhou Electric Technology Co ltd
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Abstract

The utility model discloses a high-elasticity extrusion-resistant composite cable, which comprises a network line group arranged in the center and a plurality of transmission line groups distributed outside the network line group, wherein the outer side of the transmission line group is sequentially coated with a non-woven fabric layer, an oblique-wrapping shielding layer, an inner sheath and an outer sheath from inside to outside, the network line group comprises two pairs or four pairs of network lines, the network line group sequentially comprises two pairs of twisted network lines, a filling layer, a woven shielding layer, an aluminum foil tape wrapping layer and a stainless steel tape wrapping layer from inside to outside.

Description

一种高弹性防挤压型复合电缆A highly elastic and anti-extrusion composite cable

技术领域Technical field

本实用新型涉及医疗设备电缆技术领域,具体为一种高弹性防挤压型复合电缆。The utility model relates to the technical field of medical equipment cables, specifically a highly elastic and anti-extrusion composite cable.

背景技术Background technique

现有的医疗设备用电缆的功能集合程度高,既具备传输电压的基本功能,还具有信号传输和网线的功能,同时现有的电缆还需要和某些设备一起伸入人体内对人体内部器官进行检查,因此对电缆的柔软性、耐拖拽、耐挤压、耐化学腐蚀性和信号的传输可靠性等均十分严苛,为了满足上述要求,设计了一种高弹性防挤压型复合电缆。Existing cables for medical equipment have a high degree of functional integration. They not only have the basic function of transmitting voltage, but also have the functions of signal transmission and network cables. At the same time, existing cables also need to be extended into the human body together with certain equipment to affect the internal organs of the human body. Therefore, the flexibility, drag resistance, extrusion resistance, chemical corrosion resistance and signal transmission reliability of the cable are very strict. In order to meet the above requirements, a highly elastic and anti-extrusion composite composite was designed. cable.

实用新型内容Utility model content

本实用新型的目的在于提供一种高弹性防挤压型复合电缆,利用网络线组内部由内向外依次分布网络线、填充层、编织屏蔽层、铝箔带绕包层、不锈钢带绕包层,以及传输线组外侧依次包覆的无纺布层、斜包屏蔽层、内护套和外护套,使该产品具有电气性能优良、加工性能好、物理机械性能优的特点;可承受更好的外力冲击给电缆所带来的损伤,以及保持了电缆的柔性和弹性,不锈钢带的使用有效防止外力冲击对网络线的损伤。The purpose of this utility model is to provide a highly elastic anti-extrusion type composite cable, which uses the inside of the network cable group to distribute network wires, filling layers, braided shielding layers, aluminum foil tape wrapping layers, and stainless steel tape wrapping layers in sequence from the inside to the outside. As well as the non-woven layer, oblique shielding layer, inner sheath and outer sheath covered in sequence on the outside of the transmission line group, the product has the characteristics of excellent electrical performance, good processing performance, and excellent physical and mechanical properties; it can withstand better The use of stainless steel strips effectively prevents damage to network cables caused by external impacts and maintains the flexibility and elasticity of the cables.

本实用新型提供如下技术方案:一种高弹性防挤压型复合电缆,包括设置在中心的网络线组和分布在网络线组外侧的多根传输线组,所述传输线组外侧由内向外依次包覆有无纺布层、斜包屏蔽层、内护套和外护套,所述网络线组包括两对或四对网络线,所述网络线组由内向外依次包括两两对绞的网络线、填充层、编织屏蔽层、铝箔带绕包层、不锈钢带绕包层,所述网络线由内向外依次包括网络线导体和网络线绝缘层,所述传输线组包括多根线芯,所述线芯由包覆传输线绝缘层的传输线导体两两对绞成型。The utility model provides the following technical solution: a highly elastic anti-extrusion type composite cable, which includes a network line group arranged in the center and a plurality of transmission line groups distributed outside the network line group. The outside of the transmission line group is wrapped sequentially from the inside to the outside. Covered with a non-woven fabric layer, a diagonal shielding layer, an inner sheath and an outer sheath, the network line group includes two or four pairs of network lines, and the network line group includes two pairs of twisted networks from the inside to the outside. wire, filling layer, braided shielding layer, aluminum foil tape wrapping layer, stainless steel tape wrapping layer, the network cable includes a network cable conductor and a network cable insulation layer in order from the inside to the outside, the transmission line group includes multiple wire cores, so The wire core is formed by twisting two pairs of transmission line conductors covered with a transmission line insulation layer.

为了提高电缆的抗拉性和弹性,所述网络线导体采用极细0.05mm裸铜导体,传输线导体采用0.08mm的铜锡合金线。In order to improve the tensile strength and elasticity of the cable, the network line conductor uses extremely thin 0.05mm bare copper conductor, and the transmission line conductor uses 0.08mm copper-tin alloy wire.

为了降低信号衰减、提高传输距离,所述网络线绝缘层采用高密度聚乙烯绝缘材料。In order to reduce signal attenuation and increase transmission distance, the network cable insulation layer is made of high-density polyethylene insulation material.

为了降低传输线之间的磨损,所述传输线组包括控制信号线和动力电源线,所述传输线绝缘层为ETFE绝缘料。In order to reduce wear between transmission lines, the transmission line group includes control signal lines and power supply lines, and the insulation layer of the transmission line is ETFE insulation material.

为了保持网络线的传输性能,所述网络线组的表面有两层屏蔽,两层屏蔽由编织屏蔽层和铝箔带绕包层构成,所述编织屏蔽层为镀锡铜丝编织。In order to maintain the transmission performance of the network cable, the surface of the network cable group has two layers of shielding. The two layers of shielding are composed of a braided shielding layer and an aluminum foil tape wrapping layer. The braided shielding layer is a tinned copper wire braid.

为了保证电缆的弹性,所述斜包屏蔽层采用镀锡铜丝斜包。In order to ensure the elasticity of the cable, the obliquely wrapped shielding layer is obliquely wrapped with tinned copper wire.

为了增加电缆的弹性,提高其耐磨性,所述内护套和外护套分别采用热塑性弹性材料和聚氨酯材料。In order to increase the elasticity of the cable and improve its wear resistance, the inner sheath and outer sheath are made of thermoplastic elastic materials and polyurethane materials respectively.

进一步,所述填充层采用凯夫拉防弹丝。Furthermore, the filling layer uses Kevlar bulletproof yarn.

进一步,所述无纺布层采用轻型无纺布。Furthermore, the non-woven fabric layer is made of lightweight non-woven fabric.

与现有技术相比,本实用新型所达到的有益效果是:利用网络线组内部由内向外依次分布网络线、填充层、编织屏蔽层、铝箔带绕包层、不锈钢带绕包层,以及传输线组外侧依次包覆的无纺布层、斜包屏蔽层、内护套和外护套,使该产品具有电气性能优良、加工性能好、物理机械性能优的特点;可承受更好的外力冲击给电缆所带来的损伤,以及保持了电缆的柔性和弹性,不锈钢带的使用有效防止外力冲击对网络线的损伤。Compared with the existing technology, the beneficial effects achieved by this utility model are: using the inside of the network cable group to sequentially distribute network cables, filling layers, braided shielding layers, aluminum foil tape wrapping layers, stainless steel tape wrapping layers, and The outside of the transmission line group is covered in sequence with a non-woven layer, a diagonal shielding layer, an inner sheath and an outer sheath, giving the product the characteristics of excellent electrical performance, good processing performance, and excellent physical and mechanical properties; it can withstand better external forces. The use of stainless steel strips effectively prevents damage to network cables from external impacts and maintains the flexibility and elasticity of cables.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model. In the attached picture:

图1是本实用新型的电缆剖面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of the cable of the present invention;

图中:1、传输线导体;2、传输线绝缘层;3、网络线导体;4、网络线绝缘层;5、编织屏蔽层;6、不锈钢带绕包层;7、斜包屏蔽层;8、内护套;9、外护套;10、填充层;11、无纺布层;12、铝箔带绕包层。In the picture: 1. Transmission line conductor; 2. Transmission line insulation; 3. Network cable conductor; 4. Network cable insulation; 5. Braided shielding layer; 6. Stainless steel tape wrapping; 7. Oblique shielding layer; 8. Inner sheath; 9. Outer sheath; 10. Filling layer; 11. Non-woven fabric layer; 12. Aluminum foil tape wrapping layer.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

实施例Example

请参阅图1,本实用新型提供技术方案:一种高弹性防挤压型复合电缆,包括设置在中心的网络线组和分布在网络线组外侧的多根传输线组,传输线组外侧由内向外依次包覆有无纺布层11、斜包屏蔽层7、内护套8和外护套9,网络线组包括两对或四对网络线,网络线组由内向外依次包括两两对绞的网络线、填充层10、编织屏蔽层5、铝箔带绕包层12、不锈钢带绕包层6,网络线由内向外依次包括网络线导体3和网络线绝缘层4,传输线组包括多根线芯,线芯由包覆传输线绝缘层2的传输线导体1两两对绞成型,该产品具有电气性能优良、有加工性能好、物理机械性能优特点;可承受更好的外力冲击给电缆所带来的损伤,以及保持了电缆的柔性和弹性,不锈钢带的使用有效防止外力冲击对网络线的损伤,保证了网络的稳定性。Please refer to Figure 1. The present utility model provides a technical solution: a highly elastic and anti-extrusion composite cable, including a network line group arranged in the center and multiple transmission line groups distributed outside the network line group. The outside of the transmission line group is arranged from the inside to the outside. It is sequentially covered with a non-woven fabric layer 11, an oblique shielding layer 7, an inner sheath 8 and an outer sheath 9. The network cable group includes two or four pairs of network cables. The network cable group includes two pairs of twisted pairs from the inside to the outside. The network cable, the filling layer 10, the braided shielding layer 5, the aluminum foil tape wrapping layer 12, the stainless steel tape wrapping layer 6, the network cable includes the network cable conductor 3 and the network cable insulation layer 4 from the inside to the outside, and the transmission line group includes multiple The wire core is formed by pairing the transmission line conductors 1 covered with the transmission line insulation layer 2. This product has the characteristics of excellent electrical performance, good processing performance, and excellent physical and mechanical properties; it can withstand better external impact on the cable. The use of stainless steel strips effectively prevents damage to network cables from external impacts and ensures the stability of the network.

网络线导体3采用极细0.05mm裸铜导体,传输线导体1采用0.08mm的铜锡合金线,抗拉性好、弹性大,可以提升电缆本身的弹性,并且在电缆受到外力挤压的时候,不容易断裂。Network cable conductor 3 uses extremely thin 0.05mm bare copper conductor, and transmission line conductor 1 uses 0.08mm copper-tin alloy wire. It has good tensile strength and high elasticity, which can improve the elasticity of the cable itself, and when the cable is squeezed by external force, Not easy to break.

网络线绝缘层4采用高密度聚乙烯绝缘材料,可以更好的降低信号衰减以及提高传输距离,高密度聚乙烯绝缘材料表面光滑、强度高,可以减小与填充层之间产生的磨擦,使得电缆的弹性得以很好的保留。The network cable insulation layer 4 uses high-density polyethylene insulation material, which can better reduce signal attenuation and increase transmission distance. The high-density polyethylene insulation material has a smooth surface and high strength, which can reduce the friction with the filling layer, making The elasticity of the cable is well preserved.

传输线组包括控制信号线和动力电源线,传输线绝缘层2为ETFE绝缘料,有效降低不同类型传输线之间的磨损,提高复合电缆的抗拉强度以及耐弯折性能。同时ETFE表面光滑、强度大,减小了与填充层之间的磨擦,使得电缆弹性得以加强。The transmission line group includes control signal lines and power supply lines. The transmission line insulation layer 2 is ETFE insulation material, which effectively reduces the wear between different types of transmission lines and improves the tensile strength and bending resistance of the composite cable. At the same time, the ETFE surface is smooth and strong, which reduces the friction with the filling layer and enhances the elasticity of the cable.

网络线组的表面有两层屏蔽,两层屏蔽由编织屏蔽层5和铝箔带绕包层12构成,编织屏蔽层5为镀锡铜丝编织,更好的降低动力电源线对网络线的高频、低频的双面影响,更好的保防了网络线的传输性能。There are two layers of shielding on the surface of the network cable set. The two layers of shielding are composed of a braided shielding layer 5 and an aluminum foil tape wrapping layer 12. The braided shielding layer 5 is braided with tinned copper wire to better reduce the high impact of the power supply line on the network line. The double-sided influence of high frequency and low frequency better protects the transmission performance of the network cable.

斜包屏蔽层7采用镀锡铜丝斜包,这样与传统的编织屏蔽丝有明显的区别,斜包屏蔽可以保留电缆半成品的柔性,对半成品的束缚力度减小,使得电缆的弹性可以更好的得以释放。The oblique shielding layer 7 is obliquely wrapped with tinned copper wire, which is obviously different from the traditional braided shielding wire. The oblique shielding can retain the flexibility of the semi-finished product of the cable and reduce the binding force on the semi-finished product, making the cable more elastic. be released.

内护套8和外护套9分别采用热塑性弹性材料和特种聚氨酯材料,外护套具备了耐95%酒精,30%双氧水,10%Nac l溶液、汗液等医疗环境,以及特种环境下耐磨擦、耐弯曲、抗拉伸的使用性能,护套采用双层共挤生产,挤压式双护套,可以有效提升线缆本身的弹性和防挤压性能,使得电缆的弹性更好的得以增加和体现,并且该材料耐磨擦性好、耐拖拽,对复杂环境下的使用有很好的适应性。The inner sheath 8 and the outer sheath 9 are made of thermoplastic elastic materials and special polyurethane materials respectively. The outer sheath is resistant to 95% alcohol, 30% hydrogen peroxide, 10% Nac l solution, sweat and other medical environments, as well as wear resistance in special environments. The sheath is produced by double-layer co-extrusion, which can effectively improve the elasticity and anti-extrusion performance of the cable itself, so that the elasticity of the cable can be better maintained. Increase and reflect, and the material has good friction resistance and drag resistance, and has good adaptability to use in complex environments.

填充层10采用凯夫拉防弹丝,减小了线芯相互之间的磨擦。The filling layer 10 uses Kevlar bulletproof yarn, which reduces the friction between the wire cores.

无纺布层11采用轻型无纺布。The non-woven fabric layer 11 is made of lightweight non-woven fabric.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to make equivalent replacements for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (9)

1. The utility model provides a high elasticity extrusion formula composite cable of preventing, includes the network line group that sets up at the center and distributes a plurality of transmission line groups in the network line group outside, its characterized in that: the transmission line group outside has the non-woven fabrics layer, has to wrap shielding layer, inner sheath and oversheath to one side from inside to outside in proper order, the network line group includes two pairs or four pairs of network lines, the network line group includes two pairs of twisted network lines, filling layer, braided shielding layer, aluminium foil area around the covering, stainless steel strip around the covering from inside to outside in proper order, the network line includes network line conductor and network line insulating layer from inside to outside in proper order, the transmission line group includes many sinle silk, the sinle silk is by the transmission line conductor pair twisted shaping of cladding transmission line insulating layer.
2. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the network line conductor adopts an extremely fine 0.05mm bare copper conductor, and the transmission line conductor adopts a 0.08mm copper-tin alloy wire.
3. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the network line insulating layer is made of high-density polyethylene insulating material.
4. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the transmission line group comprises a control signal line and a power supply line, and the transmission line insulating layer is ETFE insulating material.
5. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the surface of the network line group is provided with two layers of shielding layers, the two layers of shielding layers are formed by a braided shielding layer and an aluminum foil tape wrapping layer, and the braided shielding layer is braided by tinned copper wires.
6. The high elasticity extrusion-resistant composite cable of claim 1, wherein: and the inclined package shielding layer adopts a tinned copper wire inclined package.
7. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the inner sheath and the outer sheath are respectively made of thermoplastic elastic materials and polyurethane materials.
8. The high elasticity extrusion-resistant composite cable of claim 1, wherein: and the filling layer adopts Kevlar bulletproof yarns.
9. The high elasticity extrusion-resistant composite cable of claim 1, wherein: the non-woven fabric layer adopts light non-woven fabrics.
CN202320789793.4U 2023-04-11 2023-04-11 A highly elastic and anti-extrusion composite cable Active CN219716509U (en)

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Effective date of registration: 20250424

Address after: 1st Floor, Building 4, No. 136 Changxiang Road, Nanxiang Town, Jiading District, Shanghai, 201802

Patentee after: Shanghai Dingzun Special Wire and Cable Co.,Ltd.

Country or region after: China

Address before: No. 8, Hongzhuang Industrial Concentration Zone, Yaoguan Town, Changzhou Economic Development Zone, Jiangsu Province, 213000

Patentee before: Mestek (Changzhou) Electric Technology Co.,Ltd.

Country or region before: China