CN219708746U - Winding device for insulated wire - Google Patents
Winding device for insulated wire Download PDFInfo
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- CN219708746U CN219708746U CN202321110971.2U CN202321110971U CN219708746U CN 219708746 U CN219708746 U CN 219708746U CN 202321110971 U CN202321110971 U CN 202321110971U CN 219708746 U CN219708746 U CN 219708746U
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- winding
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- 238000004804 winding Methods 0.000 title claims abstract description 86
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 230000006698 induction Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The embodiment of the utility model provides a wire winding device for insulated wires. The winding device of the insulated wire comprises a frame body, a constant speed wheel, a tension adjusting component, a tension detecting component and a winding component. The constant-speed wheel is connected with the frame body, the tension adjusting component is connected with the frame body and comprises an adjusting wheel, a tension rod, a balancing weight and a potentiometer, one end of the tension rod is connected with the adjusting wheel, the tension rod penetrates through the potentiometer, the balancing weight is connected with the tension rod in a slidable mode, the balancing weight is arranged between the adjusting wheel and the potentiometer, the potentiometer is connected with the frame body in a rotatable mode, and the potentiometer can drive the adjusting wheel to change in position when rotating; the tension detection assembly is connected with the frame body and is used for detecting the tension of the insulated wire; the wire collecting assembly is connected with the frame body, and the insulated wire sequentially bypasses the constant speed wheel, the adjusting wheel and the tension detecting assembly and is collected by the wire collecting assembly.
Description
Technical Field
The utility model relates to the field of insulated wire production, in particular to a wire winding device for insulated wires.
Background
Generally, in the production process of small-sized insulated wires, rectangular flat wires with a thickness of 0.1mm or less are generally used, and the insulated wires need to be wound on a winding drum by a winding device for the insulated wires. The amount of winding tension of the insulated wire on the winding device of the insulated wire affects the effect of the winding displacement, the stretching ratio and the size of the insulated wire. When the tension of the insulated wire is too small in the winding process, the wire arrangement is easy to loosen, and the client can knot and break wires to cause defects during winding. When the tension of the insulated wire is too high in the winding process, the insulated wire is easily thinned, and the tensile rate and the size of the insulated wire are poor. At present, the winding tension is mostly judged by hand feeling and personal experience, so that the consistency of the winding displacement effects of different batches is difficult to grasp.
Disclosure of Invention
The utility model provides a winding device for insulated wires, which enables the winding effect of different batches to be consistent.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the embodiment of the utility model provides a wire winding device for insulated wires. The winding device of the insulated wire comprises a frame body, a constant speed wheel, an adjusting component, a tension detecting component and a winding component. The constant-speed wheel is connected with the frame body, the tension adjusting component is connected with the frame body and comprises an adjusting wheel, a tension rod, a balancing weight and a potentiometer, one end of the tension rod is connected with the adjusting wheel, the tension rod penetrates through the potentiometer, the balancing weight is connected with the tension rod in a slidable mode, the balancing weight is arranged between the adjusting wheel and the potentiometer, the potentiometer is connected with the frame body in a fast rotating mode, and the potentiometer can drive the adjusting wheel to change in position when rotating; the tension detection assembly is connected with the frame body and is used for detecting the tension of the insulated wire; the wire collecting assembly is connected with the frame body, and the insulated wire sequentially bypasses the constant speed wheel, the adjusting wheel and the tension detecting assembly and is collected by the wire collecting assembly.
The winding device for the insulated wire comprises a tension detection assembly, and can be used for detecting the tension of the insulated wire. When the tension detection assembly detects that the tension of the insulated wire exceeds the preset range, the balancing weight can be slid towards the direction close to the potentiometer, or the weight of the balancing weight is reduced, so that the tension of the insulated wire can be reduced. In addition, the winding device of the insulated wire in the embodiment further comprises a potentiometer, and when the balancing weight is moved or the weight of the balancing weight is reduced, the tension of the insulated wire positioned at two sides of the adjusting wheel can be changed. The potentiometer in the embodiment has a rapid rotation function, and when the potentiometer rapidly rotates, the position of the adjusting wheel can be rapidly adjusted, so that the tension of insulated wires on two sides of the adjusting wheel is the same, and the wire winding stability is ensured. When the tension of the insulated wire is lower than the preset range, the balancing weight can be slid towards the direction close to the adjusting wheel, or the weight of the balancing weight is increased, so that the tension of the insulated wire can be increased. When the balancing weight is moved or the weight of the balancing weight is increased, the tension of the insulated wires positioned on the two sides of the adjusting wheel can be changed. At this time, can make the potentiometre rotate fast for the support body, that is to say that the potentiometre can beat fast, so, can make the tension of the insulated wire of regulating wheel both sides the same, guarantee the steady of receipts line. The winding device for the insulated wire detects the tension of the insulated wire through the tension detection assembly and changes the tension of the insulated wire through the tension adjustment assembly, so that the tension of the insulated wire is always in a preset range, the insulated wire is ensured to be closely arranged on the winding drum, the winding effect of each batch of products is consistent, and the consistency of the products is ensured.
In addition, the winding device of the insulated wire according to the embodiment of the utility model may further have the following technical features:
in some embodiments of the utility model, the tension detection assembly comprises a sensing shaft and a force-bearing wheel, wherein the force-bearing wheel is sleeved on the sensing shaft.
In some embodiments of the utility model, the tension detection assembly further comprises a first guide wheel, the first guide wheel is positioned at the left side of the stress wheel, and the first guide wheel is rotatably connected with the tension detection assembly.
In some embodiments of the present utility model, the insulated wire winding device further includes a display device, and the tension detecting assembly is electrically connected to the display device.
In some embodiments of the present utility model, the wire-collecting assembly at least includes a wire-collecting shaft and a wire-collecting disc connected to the wire-collecting shaft, and the insulated wire is wound around the wire-collecting disc.
In some embodiments of the present utility model, the insulated wire winding device further includes a power mechanism for powering the winding shaft and the constant speed wheel, and the rotational speed of the winding shaft and the rotational speed of the constant speed wheel are within a preset range.
In some embodiments of the present utility model, the winding device of the insulated wire further includes a second guiding wheel, the second guiding wheel is connected with the frame body, and the insulated wire bypasses the second guiding wheel after passing through the constant speed wheel and the tension adjusting assembly and is connected with the tension detecting assembly.
In some embodiments of the present utility model, the insulated wire winding device further includes a third guiding wheel, the third guiding wheel is connected with the frame body, and the insulated wire bypasses the third guiding wheel and is connected with the winding assembly after passing through the constant speed wheel, the tension adjusting assembly and the tension detecting assembly.
In some embodiments of the utility model, the number of weights is 1 or more.
In some embodiments of the present utility model, the winding device for insulated wire further includes a winding device, the winding device is connected to the frame, and the insulated wire is wound on the winding assembly through the winding device after passing through the constant speed wheel, the tension adjusting assembly and the tension detecting assembly.
In some embodiments of the present utility model, the tension detecting assembly is preferably a tension sensor for testing the tension of the insulated wire.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the utility model, and other embodiments may be obtained according to these drawings to those skilled in the art.
Fig. 1 is a schematic structural view of a wire winding device for insulated wires according to an embodiment of the present utility model;
fig. 2 is a partially enlarged view of a wire takeup device for insulated wires in an embodiment of the present utility model.
The reference numerals are as follows:
10 insulating the wire; 11 wire feeding ends;
100 frame bodies; 110 constant speed wheels;
200 tension adjustment assemblies; 210 an adjustment wheel; 220 tension rods; 230 potentiometer; 240 balancing weights;
300 tension detection assembly; 310 induction shaft; 320 force-bearing wheels; 330 a first guide wheel;
400 wire-rewinding assemblies; 410 take-up reel; 420 take-up reel;
500 display means;
610 a second guide wheel; 620 a third guide wheel;
700 connecting lines.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by the person skilled in the art based on the present utility model are included in the scope of protection of the present utility model.
As shown in fig. 1, an embodiment of the present utility model proposes a wire winding device for insulated wires. The winding device for insulated wires includes a frame body 100, a constant speed wheel 110, a tension adjusting assembly 200, a tension detecting assembly 300, and a winding assembly 400. The constant speed wheel 110 is connected with the frame body 100, the tension adjusting assembly 200 comprises an adjusting wheel 210, a tension rod 220, a balancing weight 240 and a potentiometer 230, one end of the tension rod 220 is connected with the adjusting wheel 210, the tension rod 220 penetrates through the potentiometer 230, the balancing weight 240 is connected with the tension rod 220 in a sliding manner, the balancing weight 240 is arranged between the adjusting wheel 210 and the potentiometer 230, the potentiometer 230 is connected with the frame body 100 in a rapid rotating manner, and the position of the adjusting wheel 210 can be driven to change when the potentiometer 230 rotates; the tension detecting assembly 300 is connected with the frame body 100, and the tension detecting assembly 300 is used for detecting the tension of the insulated wire 10; the wire winding assembly 400 is connected with the frame 100, and the insulated wire 10 is wound around the constant speed wheel 110, the adjusting wheel 210 and the tension detecting assembly 300 in sequence and then is wound up by the wire winding assembly 400.
In the present embodiment, the wire winding device of the insulated wire may be used for winding up the insulated wire 10, for example, the insulated wire. Referring to fig. 1, when the insulated wire 10 is wound up, the insulated wire 10 is conveyed into the winding device of the insulated wire in the embodiment through the wire feeding end 11 in fig. 1. The insulated wire 10 is wound around the fixed speed wheel 110, the adjusting wheel 210 and the tension detecting assembly 300, and then is wound up by the winding up assembly 400.
The insulated wire winding apparatus according to the embodiment of the present utility model includes a tension detecting assembly 300 that can be used to detect the tension of the insulated wire 10. When the tension of the insulated wire 10 exceeds the preset range, which is detected by the tension detecting assembly 300, the weight 240 may be slid toward the direction approaching the potentiometer 230 in fig. 1, or the weight of the weight 240 may be reduced, so that the tension of the insulated wire 10 may be reduced. In addition, the winding device of the insulated wire in the embodiment further includes a potentiometer 230, and when the weight 240 is moved or the weight of the weight 240 is reduced, the tension of the insulated wire 10 located at both sides of the adjusting wheel 210 is changed. The potentiometer 230 in this embodiment has a fast rotation function, and when the potentiometer 230 fast rotates, the position of the adjusting wheel 210 can be quickly adjusted, so that the tension of the insulated wires 10 on both sides of the adjusting wheel 210 is the same, and the wire winding stability is ensured. When the tension of the insulated wire 10 is lower than the preset range, the weight 240 may be slid toward the direction approaching the regulating wheel 210 in fig. 1, or the weight of the weight 240 may be increased, so that the tension of the insulated wire 10 can be increased. When the weight 240 is moved or the weight of the weight 240 is increased, the tension of the insulated wire 10 at both sides of the regulating wheel 210 is changed. At this time, the potentiometer 230 can be rotated fast relative to the frame 100, that is, the potentiometer 230 can jump fast, so that the tension of the insulated wires 10 at two sides of the adjusting wheel 210 is the same, and the wire winding stability is ensured. In the insulated wire winding device in this embodiment, the tension of the insulated wire 10 is detected by the tension detecting assembly 300, and the tension of the insulated wire 10 is changed by the tension adjusting assembly 200, so that the tension of the insulated wire 10 is always within a preset range, the insulated wire is ensured to be closely arranged on the winding disc, the winding effect of each batch of products is consistent, and the consistency of the products is ensured.
In some specific embodiments, the optimal tension value can be verified actually and recorded in the process book of the corresponding specification, and after the standard is formed, the wire arranging effect of each batch can be ensured to meet the use requirement of a customer only by hanging a proper counterweight according to the standard tension value in subsequent production.
In some embodiments of the present utility model, the tension detecting assembly 300 includes at least a sensing shaft 310 and a force receiving wheel 320, wherein the force receiving wheel 320 is sleeved on the sensing shaft. In this embodiment, the force-receiving wheel 320 may be fixedly connected to the sensing shaft 310, and the insulated wire 10 is wound around the force-receiving wheel 320. Thus, the tension of the insulated wire 10 on the force-receiving wheel 320 can be sensed by the sensing shaft 310, and when the tension is too high or too low, the tension of the insulated wire 10 can be adjusted by the tension adjusting assembly 200.
In some embodiments of the present utility model, the tension detecting assembly 300 further includes a first guide wheel 330, the first guide wheel 330 being located on the left side of the force receiving wheel 320, the first guide wheel 330 being rotatably coupled to the tension detecting assembly 300. In this embodiment, the insulated wire 10 may be guided by the first guiding wheel 330 and bypass the force receiving wheel 320 of the tension detecting assembly 300 after passing through the tension adjusting assembly 200, so as to ensure that the insulated wire 10 travels in a preset direction, and ensure uniformity of the tension detecting assembly 300 when detecting the tension of the insulated wire 10.
In some embodiments of the present utility model, the wire winding device for insulated wires further includes a display device 500, and the tension detecting assembly 300 is electrically connected to the display device 500. In the present embodiment, the display device 500 may be used to display the tension of the insulated wire 10, and the display device 500 may be connected to the tension detecting assembly 300 through the connection wire 700. When the tension detecting assembly 300 detects the actual value of the tension of the insulated wire 10, data can be transmitted to the display device 500 through the connecting wire 700 and displayed, so that the actual value of the tension can be visualized. The data displayed on the display device 500 may include a set value and an actual measurement value to set different tension value ranges for the insulated wires 10 of different specifications. In addition, the winding device of the insulated wire can further comprise an alarm device, and when the tension detection device detects that the tension exceeds the preset range, the alarm device can be used for alarming to remind a worker to adjust the tension of the insulated wire 10.
In some embodiments of the present utility model, the wire-receiving assembly 400 includes at least a wire-receiving shaft and a wire-receiving reel 420 connected to the wire-receiving shaft, and the insulated wire 10 is wound around the wire-receiving reel 420. In this embodiment, the insulated wire 10 to be wound up may be wound up on the winding drum 420 after being wound up in this embodiment.
In a specific embodiment of the present utility model, the winding device of the insulated wire further includes a power mechanism, the power mechanism is used for providing power for the winding shaft and the fixed speed wheel 110, and the rotation speed of the winding shaft and the rotation speed of the fixed speed wheel 110 are within a preset range. In this embodiment, the power mechanism may provide rotational power to the take-up spool and the fixed speed wheel 110 to drive the fixed speed wheel 110 to convey the insulated wire 10 to the tension adjusting assembly 200 and wind the insulated wire 10 around the take-up spool. By the tension adjusting assembly 200 in the present embodiment, the tension of the insulated wire 10 can be ensured, thereby ensuring that the speed of the wire take-up shaft is balanced with the speed of the constant speed wheel 110, and ensuring smooth wire take-up.
In one embodiment of the present utility model, the winding device for insulated wire further includes a second guiding wheel 610, the second guiding wheel 610 is connected to the frame 100, and the insulated wire 10 is connected to the tension detecting assembly 300 by bypassing the second guiding wheel 610 after passing through the fixed speed wheel 110 and the tension adjusting assembly 200. In the present embodiment, the second guide wheel 610 is used to change the traveling direction of the insulated wire 10 so that the insulated wire 10 passing through the tension adjusting assembly 200 can be installed in a preset direction through the tension detecting assembly 300.
In one embodiment of the present utility model, the insulated wire winding device further includes a third guide wheel 620, the third guide wheel 620 is connected to the frame 100, and the insulated wire 10 is connected to the winding assembly 400 by bypassing the third guide wheel 620 after passing through the fixed speed wheel 110, the tension adjusting assembly 200, and the tension detecting assembly 300. In the present embodiment, the third guide wheel 620 is used to change the traveling direction of the insulated wire 10 so that the insulated wire 10 passing through the tension detecting assembly 300 can be wound up through the winding up assembly 400 in a preset direction.
In some embodiments of the present utility model, the number of weights 240 is 1 or more. In this embodiment, the number and weight of the balancing weights 240 can be designed according to specific requirements. When tension adjustment is desired for the tension adjustment assembly 200, this may be accomplished by increasing or decreasing the number of weights 240 or changing the weight of the weights 240.
In some embodiments of the present utility model, the winding device for insulated wire further includes a wire guider connected to the frame 100, and the insulated wire 10 is wound on the winding assembly 400 through the wire guider after passing through the constant speed wheel 110, the tension adjusting assembly 200 and the tension detecting assembly 300. In this embodiment, the wire arranging device can arrange the insulated wire 10 according to the wire-receiving condition of the wire-receiving assembly 400, so as to ensure that the insulated wire 10 is wound on the wire-receiving reel 420 of the wire-receiving assembly 400 according to a certain rule.
In some embodiments of the present utility model, the tension sensing assembly is preferably a tension sensor for testing the tension of the insulated wire.
While the utility model has been described with reference to several particular embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the utility model. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the utility model without departing from the essential scope thereof. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A wire takeup device for insulated wires, comprising:
a frame body;
the constant speed wheel is connected with the frame body;
the tension adjusting assembly is connected with the frame body and comprises an adjusting wheel, a tension rod, a balancing weight and a potentiometer, one end of the tension rod is connected with the adjusting wheel, the tension rod penetrates through the potentiometer, the balancing weight is connected with the tension rod in a sliding mode, the balancing weight is arranged between the adjusting wheel and the potentiometer, the potentiometer is connected with the frame body in a rapid rotating mode, and the potentiometer can drive the adjusting wheel to change in position when rotating;
the tension detection assembly is connected with the frame body and is used for detecting the tension of the insulated wire;
and the wire collecting assembly is connected with the frame body, and the insulated wire sequentially bypasses the constant speed wheel, the adjusting wheel and the tension detecting assembly and then is collected by the wire collecting assembly.
2. The insulated wire winding apparatus of claim 1, wherein the tension detecting assembly comprises an induction shaft and a force-receiving wheel, the force-receiving wheel being sleeved on the induction shaft.
3. The insulated wire winding apparatus of claim 2, wherein the tension detecting assembly further comprises a first guide wheel, the first guide wheel being positioned on the left side of the force receiving wheel, the first guide wheel being rotatably connected to the tension detecting assembly.
4. The insulated wire takeup device of claim 1, further comprising a display device, wherein the tension detection assembly is electrically connected to the display device.
5. The insulated wire winding apparatus according to claim 1, wherein the winding assembly comprises at least a winding reel and a winding reel connected to the winding reel, and the insulated wire is wound around the winding reel.
6. The insulated wire winding apparatus according to claim 5, further comprising a power mechanism for powering the winding shaft and the fixed speed wheel, and a rotational speed of the winding shaft and a rotational speed of the fixed speed wheel are within a preset range.
7. The insulated wire winding device according to claim 1, further comprising a second guide wheel, wherein the second guide wheel is connected to the frame, and the insulated wire bypasses the second guide wheel to be connected to the tension detecting assembly after passing through the constant speed wheel and the tension adjusting assembly.
8. The insulated wire winding device according to claim 1, further comprising a third guide wheel, wherein the third guide wheel is connected to the frame, and the insulated wire bypasses the third guide wheel to be connected to the winding assembly after passing through the constant speed wheel, the tension adjusting assembly and the tension detecting assembly.
9. The insulated wire winding device according to claim 1, wherein the number of the weights is 1 or more.
10. The insulated wire winding device according to claim 1, further comprising a wire arranging device, wherein the wire arranging device is connected with the frame body, and the insulated wire is wound on the winding assembly through the wire arranging device after passing through the constant speed wheel, the tension adjusting assembly and the tension detecting assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321110971.2U CN219708746U (en) | 2023-05-10 | 2023-05-10 | Winding device for insulated wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321110971.2U CN219708746U (en) | 2023-05-10 | 2023-05-10 | Winding device for insulated wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219708746U true CN219708746U (en) | 2023-09-19 |
Family
ID=87980084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321110971.2U Active CN219708746U (en) | 2023-05-10 | 2023-05-10 | Winding device for insulated wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219708746U (en) |
-
2023
- 2023-05-10 CN CN202321110971.2U patent/CN219708746U/en active Active
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