CN219705076U - Support module and blade support tool - Google Patents
Support module and blade support tool Download PDFInfo
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- CN219705076U CN219705076U CN202321229923.5U CN202321229923U CN219705076U CN 219705076 U CN219705076 U CN 219705076U CN 202321229923 U CN202321229923 U CN 202321229923U CN 219705076 U CN219705076 U CN 219705076U
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- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 238000005728 strengthening Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000003872 anastomosis Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of wind power blade production, in particular to a supporting module and a blade supporting tool, which comprise a first supporting component, a second supporting component and a third supporting component, wherein a first cambered surface is arranged on the first supporting component and used for supporting at the trailing edge; the second supporting component is provided with a second cambered surface for supporting at the front edge; be equipped with the third cambered surface on the third supporting component for the roof beam district supports, third supporting component bottom detachably is equipped with first adjusting part for control third supporting component's lift, through rotatory first adjusting part to the highest department, place the blade on supporting frock, support trailing edge, leading edge and the roof beam district of blade respectively through first supporting component, second supporting component and third supporting component, after certain regional strengthening is accomplished to the blade, reduce first adjusting part, again remove third supporting component to one side, leave roof beam district operating space, thereby make things convenient for the later process to put into the operation, production efficiency has been improved.
Description
Technical Field
The utility model relates to the technical field of wind power blade production, in particular to a supporting module and a blade supporting tool.
Background
In order to fully utilize wind energy resources, the wind turbine is gradually enlarged, the length of the blade is also continuously increased, and the blade is required to be supported in the production process of the wind power blade so as to be convenient to operate.
The support of the blade is generally mainly divided into a front edge, a rear edge and a beam area in the middle, and after the blade is fixedly reinforced, a support tool of the beam area is fixed, so that the operation of subsequent procedures is affected, and inconvenience is brought to site construction.
The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
The utility model provides a supporting module and a blade supporting tool, and accordingly the problems in the background technology are effectively solved.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: a support module, comprising:
the bracket is arranged on the horizontal working surface;
the first supporting component is arranged on one side of the bracket, a first cambered surface is arranged on the first supporting component, and the first cambered surface corresponds to the shape of the rear edge of the blade and is used for supporting the rear edge of the blade;
the second supporting component is arranged on the other side of the bracket, a second cambered surface is arranged on the second supporting component, and the second cambered surface corresponds to the front edge of the blade in shape and is used for supporting the front edge of the blade;
the third supporting component is arranged between the first supporting component and the second supporting component, a third cambered surface is arranged on the third supporting component and corresponds to the beam area of the blade in shape and is used for supporting the beam area of the blade, and a first adjusting component is detachably arranged at the bottom of the third supporting component and is used for controlling the lifting of the third supporting component.
Further, the first adjusting assembly comprises a threaded sleeve arranged at the bottoms of two sides of the support, which is close to the third supporting assembly, a first adjusting screw rod matched with the threaded sleeve is arranged in the threaded sleeve, and the end face of the first adjusting screw rod is arranged on the bottom face of the third supporting assembly.
Further, the third supporting component further comprises a sliding seat, a connecting section is arranged on the sliding seat, and the connecting section is perpendicular to the third cambered surface.
Further, the lifting guide device also comprises guide plates symmetrically arranged on two sides of the sliding seat and used for lifting and guiding the third support assembly.
Further, the bottoms of the first supporting component and the second supporting component are provided with a second adjusting component which is used for lifting the heights of the first supporting component and the second supporting component.
Further, first supporting component includes the first backup pad that the symmetry set up, second supporting component includes the second backup pad that the symmetry set up, first backup pad with the second backup pad is equipped with the supporting seat, the inside first through-hole that is equipped with of supporting seat, first through-hole is equipped with second adjusting screw, second adjusting screw's the other end set up in on the support, second adjusting screw is close to the bottom of supporting seat is equipped with adjusting nut.
Further, kidney-shaped holes are formed in the first support plate and the second support plate, gaskets are arranged on the kidney-shaped holes, and fasteners are arranged on the gaskets.
Further, the support comprises first support rods which are vertically and symmetrically arranged, second support rods are arranged between the adjacent first support rods, and the first adjusting assembly and the second adjusting assembly are arranged on the second support rods.
Further, a fixing plate is arranged on one side, close to the first supporting component and the second supporting component, of the first supporting rod.
The utility model also comprises a blade supporting tool which comprises a plurality of supporting modules, wherein the supporting modules are arranged along the length direction of the blade.
The beneficial effects of the utility model are as follows: according to the utility model, the first supporting component, the second supporting component and the third supporting component are arranged, the first supporting component is arranged on one side of the bracket, and the first supporting component is provided with the first cambered surface for supporting the rear edge of the blade; the second supporting component is arranged on the other side of the bracket, and is provided with a second cambered surface for supporting the front edge of the blade; the third supporting component is arranged between the first supporting component and the second supporting component, a third cambered surface is arranged on the third supporting component and used for supporting a beam region of the blade, a first adjusting component is detachably arranged at the bottom of the third supporting component and used for controlling the third supporting component to ascend and descend, the blade is placed on a supporting tool through rotating the first adjusting component to the highest position, the trailing edge, the leading edge and the beam region of the blade are respectively supported through the first supporting component, the second supporting component and the third supporting component, after some regions of the blade are reinforced, the first adjusting component is lowered, the third supporting component is moved to one side, and a beam region operation space is reserved, so that convenience is brought to the subsequent procedure in operation, convenience is brought to site operation, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a front view of a support module supported at the bottom of a blade;
FIG. 2 is a schematic view of a support module;
FIG. 3 is a schematic view of a structure of another state of the support module (the third support assembly is pushed horizontally into one side);
FIG. 4 is a schematic view of a first support assembly;
FIG. 5 is a schematic view of a second support assembly;
FIG. 6 is a schematic structural view of a second adjustment assembly;
fig. 7 is a schematic structural view of the first support plate;
FIG. 8 is a schematic structural view of a third support assembly;
fig. 9 is a schematic structural view of the first adjusting assembly.
Reference numerals: 1. a bracket; 11. a first support bar; 12. a second support bar; 13. a fixing plate; 2. a first support assembly; 21. a first support plate; 211. a first cambered surface; 212. waist-shaped holes; 22. a gasket; 23. a fastener; 3. a second support assembly; 31. a second support plate; 311. a second cambered surface; 4. a third support assembly; 41. a third cambered surface; 42. a slide; 43. a connection section; 44. a guide plate; 5. a first adjustment assembly; 51. a thread sleeve; 52. a first adjusting screw; 6. a second adjustment assembly; 61. a support base; 62. a first through hole; 63. a second adjusting screw; 64. an adjusting nut; 8. a support module; 9. A blade; 91. a leading edge; 92. a trailing edge; 93. and a beam region.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated as being "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships based on the drawings are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, or may be internal communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 9: a support module, comprising:
the support 1, the support 1 is set up on the horizontal working surface;
the first support component 2 is arranged on one side of the bracket 1, the first support component 2 is provided with a first cambered surface 211, and the first cambered surface 211 corresponds to the rear edge 92 of the blade 9 in shape and is used for supporting the rear edge 92 of the blade 9;
the second supporting component 3, the second supporting component 3 locates the other side of the support 1, there are second cambered surfaces 311 on the second supporting component 3, the second cambered surface 311 corresponds to front edge 91 shape of the blade 9, is used for the front edge 91 department of the blade 9 to support;
the third supporting component 4, the third supporting component 4 is located between the first supporting component 2 and the second supporting component 3, be equipped with third cambered surface 41 on the third supporting component 4, third cambered surface 41 corresponds with the beam region 93 shape of blade 9 for beam region 93 support of blade 9, third supporting component 4 bottom detachably is equipped with first adjusting component 5 for the lift of control third supporting component 4.
By arranging the first support component 2, the second support component 3 and the third support component 4, the first support component 2 is arranged on one side of the bracket 1, and the first support component 2 is provided with a first cambered surface 211 for supporting the trailing edge 92 of the blade 9; the second supporting component 3 is arranged on the other side of the bracket 1, and a second cambered surface 311 is arranged on the second supporting component 3 and is used for supporting the front edge 91 of the blade 9; the third supporting component 4 is arranged between the first supporting component 2 and the second supporting component 3, the third cambered surface 41 is arranged on the third supporting component 4 and is used for supporting the beam region 93 of the blade 9, the first adjusting component 5 is detachably arranged at the bottom of the third supporting component 4 and is used for controlling the lifting of the third supporting component 4, the blade 9 is placed on a supporting tool by rotating the first adjusting component 5 to the highest position, the trailing edge 92, the leading edge 91 and the beam region 93 of the blade 9 are respectively supported by the first supporting component 2, the second supporting component 3 and the third supporting component 4, after some regions of the blade 9 are reinforced, the first adjusting component 5 is lowered, the third supporting component 4 is moved to one side, and the beam region 93 operation space is reserved, so that convenience is brought to the subsequent procedure placing operation, convenience is brought to site construction, and the production efficiency is improved.
The wind power blade 9 is long, so that the wind power blade 9 is formed by splicing one section and the blade 9 is heavier, so that the beam region 93 in the middle of the previous process is required to be supported, but when the blade 9 is reinforced and reaches a certain strength, the beam region 93 in the middle needs to be used for the subsequent process operation, and the beam region 93 is used as a subsequent operation region, so that the third supporting component 4 of the beam region 93 needs to be removed.
As a preferable way of the above embodiment, the first adjusting component 5 includes a threaded sleeve 51 disposed at the bottom of two sides of the bracket 1 near the third supporting component 4, a first adjusting screw 52 matched with the threaded sleeve 51 is disposed in the threaded sleeve 51, and an end surface of the first adjusting screw 52 is disposed at the bottom surface of the third supporting component 4.
Before the blade 9 handling, need rotatory first adjusting screw 52 with third supporting component 4 jack-up to the highest point, place blade 9 on supporting tool, at this moment, third supporting component 4 supports beam region 93 in the middle, first supporting component 2 and second supporting component 3 support trailing edge 92 and leading edge 91 of both sides, guarantee the stability of concatenation and go on, after carrying out blade 9's strengthening, rotatory first adjusting screw 52 is with third supporting component 4 jack-up to the lowest point this moment, push away its level to one side, perhaps take off can, at this moment beam region 93 below is empty completely, the operation of being convenient for next.
In this embodiment, the third supporting component 4 further includes a sliding base 42, where the sliding base 42 is provided with a connection section 43, and the connection section 43 is disposed perpendicular to the third cambered surface 41.
The shape of the third cambered surface 41 corresponds to the shape of the beam region 93 of the blade 9, and the sliding seat 42 in the embodiment is formed by cutting off common square steel, so that the processing is convenient, the cost is reduced, the third cambered surface 41 is vertically connected with the connecting section 43, and the third cambered surface 41 can be provided with a larger area, so that the supporting area is increased, and the support is more stable.
The guide plates 44 are symmetrically arranged at two sides of the sliding seat 42 and used for lifting and guiding the third supporting component 4.
The guide plate 44 is convenient for limiting the width direction when the third support assembly 4 ascends or descends, the lifting movement is more stable, and when the third support assembly 4 is horizontally pushed to one side, the third support assembly 4 moves onto the bracket 1 between the first support assemblies 2 and is clamped by the guide plate 44.
As a preference of the above embodiment, the bottom of the first support assembly 2 and the second support assembly 3 is provided with a second adjustment assembly 6 for lifting the height of the first support assembly 2 and the second support assembly 3.
In this embodiment, the first support assembly 2 includes a first support plate 21 that is symmetrically disposed, the second support assembly 3 includes a second support plate 31 that is symmetrically disposed, the first support plate 21 and the second support plate 31 are provided with a support seat 61, a first through hole 62 is provided inside the support seat 61, the first through hole 62 is provided with a second adjusting screw 63, the other end of the second adjusting screw 63 is disposed on the bracket 1, and an adjusting nut 64 is provided at the bottom of the second adjusting screw 63 near the support seat 61.
One end of the second adjusting screw 63 passes through the first through hole 62 in the supporting seat 61, the other end is fixed on the bracket 1, the adjusting nut 64 is lifted up by rotating, the first supporting plate 21 and the second supporting plate 31 are lifted up by the adjusting nut 64, the adjusting nut 64 is lowered by rotating, and the first supporting plate 21 and the second supporting plate 31 are lowered under the action of gravity, so that the heights of the first cambered surface 211 and the second cambered surface 311 are adjusted until the heights are matched with the theoretical blade 9 model profile, and the adjustable blade 9 model profile is convenient to use and simple to operate.
Wherein, waist-shaped holes 212 are arranged on the first supporting plate 21 and the second supporting plate 31, gaskets 22 are arranged on the waist-shaped holes 212, and fasteners 23 are arranged on the gaskets 22.
By providing the kidney-shaped holes 212, the heights of the first support plate 21 and the second support plate 31 can be finely adjusted through the kidney-shaped holes 212, so that the purpose of adjusting the heights of the first cambered surface 211 and the second cambered surface 311 is achieved.
As a preference of the above embodiment, the bracket 1 includes first support rods 11 arranged vertically symmetrically, a second support rod 12 is disposed between adjacent first support rods 11, and the first adjusting component 5 and the second adjusting component 6 are disposed on the second support rod 12.
The two groups of the first supporting plates 21 and the second supporting plates 31 are respectively placed on the first supporting rods 11, the height of each supporting plate can be independently adjusted, deviation of the supporting position size caused by uneven ground and low manufacturing precision of the blades 9 is conveniently counteracted, and therefore the precision of anastomosis between the first cambered surface 211 on the first supporting plates 21 and the second cambered surface 311 on the second supporting plates 31 and the positions of the trailing edges 92 and the leading edges 91 of the blades 9 is improved, and splicing is more accurate.
In this embodiment, the first support bar 11 is provided with a fixing plate 13 at a side close to the first support member 2 and the second support member 3.
Because the bracket 1 is formed by cutting and splicing standard square steel, the side wall of the first supporting rod 11 is thinner, and screws are inconvenient to screw in, so that a thickened fixing plate 13 is arranged on the first supporting rod 11, thereby facilitating screw fixation.
The utility model further comprises a blade 9 supporting tool, which comprises a plurality of supporting modules 8, wherein the supporting modules 8 are arranged along the length direction of the blade 9.
When the three-dimensional support device is used, the positions of the first support component 2 and the second support component 3 are detected by a three-dimensional coordinate machine, the heights of the first support plate 21 and the second support plate 31 are adjusted by rotating the adjusting nut 64 so as to fit the theoretical model outline of the blade 9, then the first adjusting screw 52 is rotated to lift the third support component 4 to the highest point, the blade 9 is lifted to a support tool, at the moment, the first support component 2, the second support component 3 and the third support component 4 respectively support the rear edge 92, the front edge 91 and the beam region 93 of the blade 9, after the blade 9 is reinforced in certain regions, the first adjusting screw 52 is rotated to enable the third support component 4 to be lowered to the lowest point, the first adjusting screw 52 is removed, the third support component 4 is moved to one side or removed, and the operation space of the beam region 93 is reserved, at the moment, only the necessary supports of the first support component 2 and the second support component 3 at the rear edge 92 and the front edge 91 are reserved, so that the operation is convenient for site operation, the production efficiency is improved.
It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. A support module, comprising:
the bracket is arranged on the horizontal working surface;
the first supporting component is arranged on one side of the bracket, a first cambered surface is arranged on the first supporting component, and the first cambered surface corresponds to the shape of the rear edge of the blade and is used for supporting the rear edge of the blade;
the second supporting component is arranged on the other side of the bracket, a second cambered surface is arranged on the second supporting component, and the second cambered surface corresponds to the front edge of the blade in shape and is used for supporting the front edge of the blade;
the third supporting component is arranged between the first supporting component and the second supporting component, a third cambered surface is arranged on the third supporting component and corresponds to the beam area of the blade in shape and is used for supporting the beam area of the blade, and a first adjusting component is detachably arranged at the bottom of the third supporting component and is used for controlling the lifting of the third supporting component.
2. The support module of claim 1, wherein the first adjusting assembly comprises threaded sleeves arranged at bottoms of two sides of the support, which are close to the third support assembly, and first adjusting screws matched with the threaded sleeves are arranged in the threaded sleeves, and end faces of the first adjusting screws are arranged on the bottom face of the third support assembly.
3. The support module of claim 1, wherein the third support assembly further comprises a slider provided with a connecting section disposed perpendicular to the third arcuate surface.
4. A support module according to claim 3, further comprising guide plates symmetrically disposed on both sides of the slider for lifting and guiding the third support assembly.
5. The support module of claim 1, wherein the first support assembly and the second support assembly are provided with a second adjustment assembly at the bottom for elevation of the first support assembly and the second support assembly.
6. The support module according to claim 1, wherein the first support assembly comprises a first support plate arranged symmetrically, the second support assembly comprises a second support plate arranged symmetrically, the first support plate and the second support plate are provided with support seats, first through holes are formed in the support seats, second adjusting screws are arranged in the first through holes, the other ends of the second adjusting screws are arranged on the support frame, and adjusting nuts are arranged at the bottoms, close to the support seats, of the second adjusting screws.
7. The support module of claim 6, wherein kidney-shaped holes are provided in the first support plate and the second support plate, and wherein shims are provided in the kidney-shaped holes, and wherein fasteners are provided in the shims.
8. The support module of claim 6, wherein the bracket comprises first support bars arranged vertically symmetrically, a second support bar is arranged between adjacent first support bars, and the first and second adjusting assemblies are arranged on the second support bars.
9. The support module of claim 8, wherein a side of the first support bar adjacent to the first support assembly and the second support assembly is provided with a fixing plate.
10. A blade support tooling comprising a plurality of support modules according to any one of claims 1 to 9, the plurality of support modules being aligned along the length of the blade.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321229923.5U CN219705076U (en) | 2023-05-19 | 2023-05-19 | Support module and blade support tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321229923.5U CN219705076U (en) | 2023-05-19 | 2023-05-19 | Support module and blade support tool |
Publications (1)
Publication Number | Publication Date |
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CN219705076U true CN219705076U (en) | 2023-09-19 |
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ID=88015502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321229923.5U Active CN219705076U (en) | 2023-05-19 | 2023-05-19 | Support module and blade support tool |
Country Status (1)
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CN (1) | CN219705076U (en) |
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2023
- 2023-05-19 CN CN202321229923.5U patent/CN219705076U/en active Active
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