CN219692889U - Oil gas atomizing structure and oil sprayer applying same - Google Patents
Oil gas atomizing structure and oil sprayer applying same Download PDFInfo
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- CN219692889U CN219692889U CN202223058007.8U CN202223058007U CN219692889U CN 219692889 U CN219692889 U CN 219692889U CN 202223058007 U CN202223058007 U CN 202223058007U CN 219692889 U CN219692889 U CN 219692889U
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- 238000009689 gas atomisation Methods 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000000889 atomisation Methods 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 7
- 239000000446 fuel Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 239000003595 mist Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005461 lubrication Methods 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 3
- 230000008676 import Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 102
- 239000012530 fluid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses an oil gas atomization structure and an oil sprayer applying the same, which comprises the following components: the device comprises an atomizing chamber, a flow dividing plug arranged in an inlet channel of the atomizing chamber, an air source input port arranged at one end of the flow dividing plug and used for injecting air flow into the atomizing chamber, and an oil liquid input port arranged at the side edge of the air source input port and used for injecting oil liquid into the inlet channel, wherein a plurality of flow dividing grooves used for allowing air flow to pass through are formed in the periphery of the side wall of the flow dividing plug. The adoption is installed the reposition of redundant personnel stopper in the import of atomising room to set up a plurality of splitter box on the outer wall of reposition of redundant personnel stopper, this kind of structure can form a plurality of little guide holes, makes oil reposition of redundant personnel to evenly spout after mixing with the air current in every little guide hole, and then makes the oil mist that gets into the atomising room evenly full of whole inner chamber, then evenly spray the lubrication point department, thereby promotes lubricated effect, avoids equipment to appear mechanical wear because of lubricated inhomogeneous.
Description
Technical field:
the utility model relates to the field of lubrication systems, in particular to an oil gas atomization structure and an oil sprayer applying the same.
The background technology is as follows:
when the air current from in the entrance way with the in-process of fluid mixing atomizing spraying to the atomizer chamber, when not installing the reposition of redundant personnel stopper, the fluid can be leaned on one side and the air current mixture of guide hole, leads to the oil mist of formation inhomogeneous, is concentrated in one side of atomizer chamber, and then makes the oil mist unable even spraying in lubricated point department, influences lubricated effect, leads to equipment to appear mechanical wear easily.
In view of this, the present inventors have proposed the following means.
The utility model comprises the following steps:
the utility model aims to overcome the defects of the prior art and provides an oil gas atomization structure and an oil sprayer applying the same.
In order to solve the technical problems, the utility model adopts the following first technical scheme: oil gas atomizing structure and use this oil gas atomizing structure's sprayer includes: the device comprises an atomizing chamber, a flow dividing plug arranged in an inlet channel of the atomizing chamber, an air source input port arranged at one end of the flow dividing plug and used for injecting air flow into the atomizing chamber, and an oil liquid input port arranged at the side edge of the air source input port and used for injecting oil liquid into the inlet channel, wherein a plurality of flow dividing grooves used for allowing air flow to pass through are formed in the periphery of the side wall of the flow dividing plug.
Furthermore, in the above technical scheme, an atomizer which is positioned at the oil inlet and is used for collision atomization with the oil is further installed in the inlet channel, the atomizer is positioned between the diverter plug and the air source inlet, and a first air channel used for the air flow to pass through is arranged in the atomizer.
Furthermore, in the above technical scheme, an atomization cavity communicating with the oil input port is formed between one end of the atomizer and the inlet channel, the diverter plug is installed in the atomization cavity and the atomization chamber communication channel, and the first air channel penetrates through the center of the atomizer and aligns with the diverter plug.
Furthermore, in the above technical scheme, the other end of the atomizer is mounted in the inlet channel in a threaded manner, and one end of the atomizer is formed with a first convex column extending into the atomizing cavity, and the first air passage passes through the middle of the first convex column.
Furthermore, in the above technical scheme, the diverter plug interference fit clamps in the inlet channel, the diverter groove is C, and one end shaping of diverter plug has the toper to stretch into the water conservancy diversion cone portion in the atomizing chamber.
Furthermore, in the above technical scheme, the bottom of atomizing room is the funnel form, the reposition of redundant personnel stopper install in the bottom center of atomizing room, the top of atomizing room is provided with a plurality of and is used for supplying the atomizing export that oil gas mixture flows.
In order to solve the technical problems, the utility model adopts the following second technical scheme: the oil sprayer comprises an oil gas atomization structure, a pulse oil pump connected with an oil liquid input port, a compressed air pump connected with an air source input port, an oil storage chamber for providing oil liquid for the pulse oil pump, and a sealing plate covered on the oil storage chamber and used for supporting the oil gas atomization structure.
In the above technical scheme, the pulse oil pump is connected with the oil inlet through an oil supply pipe, and an oil inlet of the pulse oil pump is immersed in the oil storage chamber; the sealing cover plate is provided with an oil filling port, and the compressed air pump is arranged on one side of the sealing cover plate and connected with the air source input port through an air supply pipe.
Furthermore, in the above technical solution, the cover plate is provided with two groups of the oil-gas atomization structures, the air supply pipe extends to the middle part from the inner side of the cover plate, the middle part of the cover plate is provided with a valve for diverting to two sides, and the two groups of the oil-gas atomization structures are positioned at two sides of the valve; the pulse oil pump is provided with two oil gas atomization structures which are respectively connected with two groups.
Furthermore, in the above technical scheme, a pressure gauge is arranged between the air source input port and the valve.
By adopting the technical scheme, compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the split flow plug is arranged in the inlet channel of the atomizing chamber, the plurality of split flow grooves are circumferentially arranged on the outer wall of the split flow plug, and the structure can form a plurality of small guide holes, so that oil is split into each small guide hole and is uniformly sprayed out after being mixed with air flow, further, oil mist entering the atomizing chamber is uniformly filled in the whole inner cavity and is uniformly sprayed to a lubricating point, the lubricating effect is improved, and mechanical abrasion of equipment due to uneven lubrication is avoided.
2. According to the utility model, the atomizer positioned at the oil inlet is arranged in the inlet channel, so that after oil enters the inlet channel, the oil is driven to enter the diversion channel by utilizing the negative pressure generated by the first air channel through which the air flow passes to generate atomization, the oil is prevented from directly flowing out of the oil inlet and then being impacted by the air flow to enter the diversion channel, and the air flow and the oil are prevented from being impacted to reduce the air flow pressure so that a good atomization effect cannot be generated in the atomization chamber.
Description of the drawings:
FIG. 1 is a block diagram of an oil-gas atomizing structure according to the present disclosure;
FIG. 2 is a perspective view of a diverter plug according to the present utility model;
FIG. 3 is a block diagram of a fuel injector according to the present utility model;
fig. 4 is a perspective view of a fuel injector according to the present utility model.
The specific embodiment is as follows:
the utility model will be further described with reference to specific examples and figures.
Referring to fig. 1 to 4, an oil gas atomizing structure includes: the atomizing device comprises an atomizing chamber 1, a split flow plug 2 arranged in an inlet channel of the atomizing chamber 1, an air source input port 3 arranged at one end of the split flow plug 2 and used for spraying air flow into the atomizing chamber 1, and an oil liquid input port 4 arranged at the side edge of the air source input port 3 and used for spraying oil liquid into the inlet channel, wherein a plurality of split flow grooves 21 used for allowing air flow to pass through are formed in the periphery of the side wall of the split flow plug 2. Adopt installation reposition of redundant personnel stopper 2 in the import of atomising chamber 1 to set up a plurality of splitter box 21 on the outer wall circumference of reposition of redundant personnel stopper 2, this kind of structure can form a plurality of little guide holes, makes the fluid reposition of redundant personnel in every little guide hole evenly spout after mixing with the air current, and then makes the oil mist that gets into atomising chamber 1 evenly full of whole inner chamber, then evenly sprays lubrication point department, thereby promotes lubricated effect, avoids equipment to appear mechanical wear because of lubricated inhomogeneous.
An atomizer 5 which is positioned at the oil inlet 4 and is used for generating collision atomization with the oil is also arranged in the inlet passage, the atomizer 5 is positioned between the split flow plug 2 and the air source inlet 3, and a first air passage 50 used for allowing the air flow to pass through is arranged in the atomizer 5. Through the atomizer 5 that is located oil input port 4 department in the entrance way installation, make in the oil gets into the entrance way after, utilize the negative pressure that first air vent 50 that the air current passed produced to drive oil get into in the splitter box 21 and produce the atomizing, avoid oil directly to flow out the back by the air current impact from oil input port 4 get into splitter box 21, prevent that air current and oil impact from leading to the air current pressure to reduce and can't produce good atomization effect in atomizer chamber 1.
An atomization cavity 10 communicated with the oil input port 4 is formed between one end of the atomizer 5 and the inlet passage, the split flow plug 2 is arranged in a communication passage between the atomization cavity 10 and the atomization chamber 1, and the first air passage 50 penetrates through the center of the atomizer 5 and is aligned with the split flow plug 2.
The other end of the atomizer 5 is mounted in the inlet passage in a threaded manner, a first convex column 51 extending into the atomization cavity 10 is formed at one end of the atomizer 5, and the first air passage 50 passes through the middle of the first convex column 51.
The diverter plug 2 is clamped in the inlet channel in an interference fit manner, the diverter groove 21 is C-shaped, and one end of the diverter plug 2 is formed with a diversion cone 22 which is conical and stretches into the atomization chamber 1.
The bottom of the atomizing chamber 1 is funnel-shaped, the diverter plug 2 is installed in the bottom center of the atomizing chamber 1, and a plurality of atomizing outlets 11 for the outflow of the oil-gas mixture are arranged at the top of the atomizing chamber 1.
The oil sprayer comprises an oil gas atomization structure 100, a pulse oil pump 6 connected with the oil liquid input port 4, a compressed air pump connected with the air source input port 3, an oil storage chamber 7 for providing oil liquid for the pulse oil pump 6, and a cover plate 8 covered on the oil storage chamber 7 and used for supporting the oil gas atomization structure 100. The electronic control pulse oil pump 6 is adopted to supply oil in a fixed quantity at fixed time, and the oil is not influenced by the outside. The electrons are supplied to the atomizing chamber 1 to be mixed with the gas, and the oil mist is uniformly distributed to each atomizing outlet 11 through the split plugs 2 arranged in the atomizing chamber 1.
The pulse oil pump 6 is connected with the oil input port 4 through an oil supply pipe 60, and an oil inlet 61 of the pulse oil pump 6 is immersed in the oil storage chamber 7; the sealing cover plate 8 is provided with an oil filling port 81, and the compressed air pump is arranged on one side of the sealing cover plate 8 and is connected with the air source input port 3 through an air supply pipe 31.
The cover plate 8 is provided with two groups of oil-gas atomization structures 100, the air supply pipe 31 extends to the middle part at the inner side of the cover plate 8, the middle part of the cover plate 8 is provided with a valve 32 for diverting to two sides, and the two groups of oil-gas atomization structures 100 are positioned at two sides of the valve 32; the pulse oil pump 6 is provided with two oil gas atomizing structures 100 respectively connected with two groups. A pressure gauge 33 is arranged between the air source input port 3 and the valve 32.
In summary, when the utility model works, firstly, enough oil is filled into the oil storage chamber 7, and the oil inlet 61 of the pulse oil pump 6 is submerged in the oil; further, the pulse oil pump 6 pumps oil into the atomization cavity 10 through the oil supply pump 33, so that a certain amount of oil is stored in the atomization cavity 10; further, a compressed air pump sprays high-speed air flow into the atomizing chamber 1 through the air supply pipe 31, negative pressure is generated under the action of the high-speed air flow to pump oil from the atomizing cavity 10 to the atomizing chamber 1, and after the oil collides with the split flow plug 2, the oil and the air are mixed to generate tiny oil mist; further, the oil mist is uniformly dispersed in the atomization chamber 1 to form oil mist after passing through the diversion grooves 21 on the outer wall of the diversion plug 2, and finally is sprayed and attached to a lubrication point through a plurality of atomization outlets 11. After the scheme is adopted, the electronic pulse oil pump 6 is used for mixing oil and compressed gas, so that the oil quantity adjustment and control of the spraying kinematic pair are more visual, simple and scientific, the deficiency consumption of lubricating oil can be reduced, the energy is saved, the environment is protected, and the manufacturing quality is improved.
In terms of improving manufacturing quality: the electronic pulse oil pump 6 can accurately control the oil and gas mixing feeding quantity, and avoids the poor effect of oil and gas mixing caused by various unstable factors such as air pressure change, oil level change in a box body and the like of the traditional product which push the feeding quantity of oil by gas flowing from a pipeline. If the mixing concentration of oil and gas is too high, the quality is affected on the pollution of the woven cloth surface, and meanwhile, the waste of lubricating oil is caused; if the oil quantity is insufficient, the lubrication of the kinematic pair parts is insufficient, so that the parts are easy to damage, and a large amount of heat of the machine or the parts are blocked seriously.
It is understood that the foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (10)
1. An oil and gas atomizing structure, comprising: the device comprises an atomizing chamber (1), a split flow plug (2) arranged in an inlet channel of the atomizing chamber (1), an air source input port (3) arranged at one end of the split flow plug (2) and used for spraying air flow into the atomizing chamber (1), and an oil liquid input port (4) arranged at the side edge of the air source input port (3) and used for spraying oil liquid into the inlet channel, wherein a plurality of split flow grooves (21) used for allowing air flow to pass through are formed in the periphery of the side wall of the split flow plug (2).
2. An oil and gas atomizing structure as set forth in claim 1, wherein: an atomizer (5) which is positioned at the oil inlet (4) and is used for generating collision atomization with the oil is also arranged in the inlet channel, the atomizer (5) is positioned between the split flow plug (2) and the air source inlet (3), and a first air passage (50) used for allowing the air flow to pass through is arranged in the atomizer (5).
3. An oil and gas atomizing structure as set forth in claim 2, wherein: an atomization cavity (10) communicated with the oil liquid input port (4) is formed between one end of the atomizer (5) and the inlet channel, the diverter plug (2) is arranged in a communication channel between the atomization cavity (10) and the atomization chamber (1), and the first air channel (50) penetrates through the center of the atomizer (5) and is aligned with the diverter plug (2).
4. An oil and gas atomizing structure according to claim 3, wherein: the other end of the atomizer (5) is arranged in the inlet passage in a threaded mode, a first convex column (51) extending into the atomization cavity (10) is formed at one end of the atomizer (5), and the first air passage (50) penetrates through the middle of the first convex column (51).
5. An oil and gas atomizing structure as set forth in claim 1, wherein: the flow dividing plug (2) is clamped in the inlet channel in an interference fit manner, the flow dividing groove (21) is C-shaped, and one end of the flow dividing plug (2) is formed with a flow guiding cone portion (22) which is conical and stretches into the atomizing chamber (1).
6. An oil and gas atomizing structure as set forth in claim 5, wherein: the bottom of the atomizing chamber (1) is funnel-shaped, the flow dividing plug (2) is arranged at the center of the bottom of the atomizing chamber (1), and a plurality of atomizing outlets (11) for the outflow of the oil-gas mixture are arranged at the top of the atomizing chamber (1).
7. An oil sprayer, characterized in that: an oil-gas atomizing structure (100) according to any one of claims 1-6, a pulse oil pump (6) connected with the oil inlet (4), a compressed air pump connected with the air source inlet (3), an oil storage chamber (7) for providing oil to the pulse oil pump (6), and a cover plate (8) covered on the oil storage chamber (7) and used for supporting the oil-gas atomizing structure (100).
8. A fuel injector as claimed in claim 7, wherein: the pulse oil pump (6) is connected with the oil input port (4) through an oil supply pipe (60), and an oil inlet (61) of the pulse oil pump (6) is soaked in the oil storage chamber (7); the sealing cover plate (8) is provided with an oil filling port (81), and the compressed air pump is arranged on one side of the sealing cover plate (8) and is connected with the air source input port (3) through an air supply pipe (31).
9. A fuel injector as claimed in claim 8, wherein: two groups of oil-gas atomization structures (100) are arranged on the sealing cover plate (8), the air supply pipe (31) extends to the middle part at the inner side of the sealing cover plate (8), a valve (32) for diverting to two sides is arranged at the middle part of the sealing cover plate (8), and the two groups of oil-gas atomization structures (100) are positioned at two sides of the valve (32); the pulse oil pump (6) is provided with two oil gas atomization structures (100) which are respectively connected with two groups.
10. A fuel injector as claimed in claim 9, wherein: a pressure gauge (33) is arranged between the air source input port (3) and the valve (32).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223058007.8U CN219692889U (en) | 2022-11-17 | 2022-11-17 | Oil gas atomizing structure and oil sprayer applying same |
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CN202223058007.8U CN219692889U (en) | 2022-11-17 | 2022-11-17 | Oil gas atomizing structure and oil sprayer applying same |
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CN219692889U true CN219692889U (en) | 2023-09-15 |
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CN202223058007.8U Active CN219692889U (en) | 2022-11-17 | 2022-11-17 | Oil gas atomizing structure and oil sprayer applying same |
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- 2022-11-17 CN CN202223058007.8U patent/CN219692889U/en active Active
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