CN219684811U - Uniform wear control device for tool mill - Google Patents
Uniform wear control device for tool mill Download PDFInfo
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- CN219684811U CN219684811U CN202320537733.3U CN202320537733U CN219684811U CN 219684811 U CN219684811 U CN 219684811U CN 202320537733 U CN202320537733 U CN 202320537733U CN 219684811 U CN219684811 U CN 219684811U
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- abrasion
- end circumference
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- tightening
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- 238000005299 abrasion Methods 0.000 claims abstract description 54
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 239000000523 sample Substances 0.000 claims description 7
- 238000005259 measurement Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides a tool mill uniform wear control device, comprising: the device comprises a device main body, a hydraulic tightening fixing device, a position lifting adjusting plate, an upper end circumference abrasion detecting device, a lower end circumference abrasion feedback adjusting device, a detachable rotary supporting device and a horizontal compensation buffer cushion. The hydraulic tightening fixing device is used for pre-tightening the cutters with different heights in the vertical direction through the hydraulic rod, so that the cutter level is ensured; flexibly adjusting cutters at different positions through the position lifting adjusting plate; measuring different loss degrees of the upper end of the cutter in the circumferential direction through an upper end circumferential wear detection device; the feedback compensation is carried out through different loss degrees of the lower end circumference of the cutter of the lower end circumference abrasion feedback adjusting device, and the lower end circumference abrasion feedback adjusting device is fixedly connected with the device main body through the detachable rotary supporting device; radial vibration is buffered and damped by a horizontal compensation buffer cushion. The utility model has the characteristics of accurate measurement and high compensation precision.
Description
Technical Field
The utility model relates to the technical field of automatic equipment, in particular to a tool mill uniform abrasion control device.
Background
The tool grinding machine is the most widely applied equipment in gear machining machine, the numerical control tool grinding machine is suitable for batch, small batch and single piece production and machining of gear wheel shafts and other workpieces, can simultaneously finish various machining requirements, and has the characteristics of high precision, low price, convenience and flexibility in operation and the like. The precision of tool sharpening is ensured by adopting a high-precision linear guide rail and a precision dividing disc. The spiral feeding and tool setting device of the independent grinding wheel dressing device and tool greatly improves the operation flexibility and the working efficiency of the sharpening tool, and has higher working practicability in actual production.
In the prior art, non-involute gear tools can be divided into generating tools and forming tools according to the working principle. The working principle of the generating tool for machining the non-involute gear workpiece is the same as that of the generating tool for machining the involute gear, and the tooth cutting process of the generating tool is equivalent to the meshing process of the basic worm of the generating tool and the workpiece. When the tool grinder is used for processing, the tool grinder is often required to process irregular shapes, so that the tool grinder often has different cutter abrasion positions and abrasion degrees, and the cutter is irregularly deformed to influence the subsequent processing.
In the processing process, due to the lack of a detection device for the abrasion degrees of different positions of the cutter, the abrasion positions and the abrasion degrees of the cutter of the tool grinder are different, so that the cutter is irregularly deformed to influence the subsequent processing, the processing efficiency is influenced, and even the problem of equipment failure is caused because the cutter generates eccentric torque. Accordingly, there is a need to develop a new utility model to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to provide a tool grinding uniform wear control device, which solves the problems that the existing equipment lacks a detection device for the wear degree of different positions of a tool, so that the tool grinding machine has different wear positions and wear degrees of the tool, the tool is irregularly deformed to influence the subsequent use and processing, the processing efficiency is influenced, and even the equipment failure is caused by the eccentric torque generated by the tool.
The utility model provides a tool mill uniform wear control device, comprising: the device comprises a device main body, a hydraulic tightening fixing device, a position lifting adjusting plate, an upper end circumference abrasion detecting device, a lower end circumference abrasion feedback adjusting device, a detachable rotary supporting device and a horizontal compensation buffer cushion.
The hydraulic tightening fixing device is connected to the center position of the inner side of the top of the device main body, the position lifting adjusting plate is connected to the position of the inner side of the top of the front surface of the hydraulic tightening fixing device, the upper end circumference abrasion detection device is connected to the bottom position of the front surface of the hydraulic tightening fixing device, the lower end circumference abrasion feedback adjusting device is connected to the outer side edge position of the side surface of the device main body, the detachable rotary supporting device is connected to the center position of the bottom of the horizontal compensation buffer pad, and the horizontal compensation buffer pad is connected to the vertical position of the side surface of the device main body.
Further, the hydraulic tightening fixing device includes: the vertical space pre-tightening adjusting rod, the connecting plate, the lifting adjusting plate horizontal connecting plate and the hydraulic buffer column;
the vertical space pre-tightening adjusting rod is connected to the front end wall surface part of the inner side surface of the hydraulic tightening fixing device, the connecting plate is connected to the center part of the outer side surface of the vertical space pre-tightening adjusting rod, the horizontal connecting plate of the lifting adjusting plate is connected to the bottom position of the outer side surface of the connecting plate, and the hydraulic buffer column is connected to the top position of the horizontal connecting plate of the lifting adjusting plate.
Further, the upper end circumferential wear detection device includes: the upper end circumference detection chassis, the upper end loss uneven displacement deviation slide block and the upper end identification linkage probe;
the upper end circumference detection chassis is connected to the side surface of the central position of the upper end circumference abrasion detection device, the upper end abrasion uneven displacement deviation sliding block is connected to the side surface of the central position of the upper end circumference detection chassis, and the upper end identification linkage probe is connected to the bottom of the side surface of the upper end abrasion uneven displacement deviation sliding block.
Further, the lower end circumferential wear feedback adjustment device includes: the lower end circumference feeds back the chassis, feeds back the pivot, the lower end loses the uneven displacement feedback slide block;
the lower end circumference feedback chassis is connected to the center position of the top of the lower end circumference abrasion feedback regulating device, the feedback rotating shaft is connected to the outer side surface of the lower end circumference abrasion feedback regulating device, and the lower end abrasion uneven displacement feedback sliding block is connected to the bottom position of the lower surface of the lower end circumference abrasion feedback regulating device.
The utility model has the following beneficial effects: the utility model provides a tool mill uniform wear control device, comprising: the device comprises a device main body, a hydraulic tightening fixing device, a position lifting adjusting plate, an upper end circumference abrasion detecting device, a lower end circumference abrasion feedback adjusting device, a detachable rotary supporting device and a horizontal compensation buffer cushion. The hydraulic tightening fixing device is used for pre-tightening the cutters with different heights in the vertical direction through the hydraulic rod, so that the cutter level is ensured; the cutters at different positions are flexibly adjusted and fixed through the position lifting adjusting plate, so that the edges at two sides of the cutters are kept consistent; measuring different loss degrees of the upper end of the cutter in the circumferential direction through an upper end circumferential wear detection device; the feedback compensation is carried out through different loss degrees of the lower end circumference of the cutter of the lower end circumference abrasion feedback adjusting device, and the lower end circumference abrasion feedback adjusting device is fixedly connected with the device main body through the detachable rotary supporting device; radial vibration in the vertical direction is buffered and damped through the horizontal compensation buffer cushion. The utility model has the characteristics of accurate measurement and high compensation precision.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a device for controlling uniform wear of a tool mill according to the present utility model.
Fig. 2 is a schematic diagram of a hydraulic tightening and fixing device of a tool uniform wear control device provided by the utility model.
Fig. 3 is a schematic diagram of an upper end circumference abrasion detecting device of a tool uniform abrasion controlling device provided by the utility model.
Fig. 4 is a schematic diagram of a circumferential wear feedback adjustment device at the lower end of a uniform wear control device for tool wear provided by the utility model.
Illustration of: 1-a device body; 2-hydraulic tightening fixing device; 3-position lifting adjusting plates; 4-an upper end circumferential wear detection device; 5-a lower end circumferential wear feedback adjustment device; 6-a detachable rotary support device; 7-horizontal compensation cushioning; 201-a vertical space pre-tightening adjusting rod; 202-connecting plates; 203, a horizontal connecting plate of a lifting adjusting plate; 204-a hydraulic buffer column; 401-upper end circumference detection chassis; 402-upper end loss uneven displacement deviation slide block; 403-upper end recognition linkage probe; 501-lower end circumferential feedback chassis; 502-a feedback spindle; 503-lower end loss uneven displacement feedback slider.
Detailed Description
As shown in fig. 1 to 4, an embodiment of the present utility model provides a tool mill uniform wear control device, including: the device comprises a device main body 1, a hydraulic tightening fixing device 2, a position lifting adjusting plate 3, an upper end circumference abrasion detecting device 4, a lower end circumference abrasion feedback adjusting device 5, a detachable rotary supporting device 6 and a horizontal compensation buffer cushion 7.
The hydraulic tightening and fixing device 2 is fixed at the center part of the inner side of the top of the device main body 1 through bolts, and tools with different heights in the vertical direction are pre-tightened through hydraulic rods through the hydraulic tightening and fixing device 2, so that the tool level is ensured; the position lifting adjusting plate 3 is fixed at the inner side of the top of the front surface of the hydraulic clamping and fixing device 2 through bolts, and the cutters at different positions are flexibly adjusted and fixed through the position lifting adjusting plate 3, so that the edges at two sides of the cutters are kept consistent; the upper end circumference abrasion detection device 4 is fixed at the bottom of the front surface of the hydraulic tightening fixing device 2 through bolts, and different abrasion degrees of the upper end circumference direction of the cutter are measured through the upper end circumference abrasion detection device 4; the lower end circumferential wear feedback adjusting device 5 is fixed at the outer edge position of the side surface of the device main body 1 through bolts, the lower end circumferential wear feedback adjusting device 5 performs feedback compensation through different wear degrees in the circumferential direction of the lower end of the cutter, the detachable rotary supporting device 6 is fixed at the bottom center position of the horizontal compensation buffer cushion 7 through bolts, and the lower end circumferential wear feedback adjusting device 5 is fixedly connected with the device main body 1 through the detachable rotary supporting device 6; the horizontal compensation buffer pad 7 is fixed on the vertical position of the side surface of the device main body 1 through bolts, and the horizontal compensation buffer pad 7 is used for buffering and damping radial vibration in the vertical direction.
In the prior art, non-involute gear tools can be divided into generating tools and forming tools according to the working principle. The working principle of the generating tool for machining the non-involute gear workpiece is the same as that of the generating tool for machining the involute gear, and the tooth cutting process of the generating tool is equivalent to the meshing process of the basic worm of the generating tool and the workpiece. When the tool grinder is used for processing, the tool grinder is often required to process irregular shapes, so that the tool grinder often has different cutter abrasion positions and abrasion degrees, and the cutter is irregularly deformed to influence the subsequent processing. In the processing process, due to the lack of a detection device for the abrasion degrees of different positions of the cutter, the abrasion positions and the abrasion degrees of the cutter of the tool grinder are different, so that the cutter is irregularly deformed to influence the subsequent processing, the processing efficiency is influenced, and even the problem of equipment failure is caused because the cutter generates eccentric torque.
Specifically, the hydraulic tightening fixing device 2 includes: vertical space pre-tightening adjusting rod 201, connecting plate 202, lifting adjusting plate horizontal connecting plate 203 and hydraulic buffer column 204;
the vertical space pre-tightening adjusting rod 201 is fixed on the front end wall surface part of the inner side surface of the hydraulic tightening and fixing device 2 through bolts, and the vertical space pre-tightening adjusting rod 201 can enable all cutters with different heights to be fixed and clamped; the connecting plate 202 is fixed on the center part of the outer side surface of the vertical space pre-tightening adjusting rod 201 through bolts, and the connecting plate 202 compensates radial deviation through vibration buffering of a horizontal disc; the lifting adjusting plate horizontal connecting plate 203 is fixed at the bottom of the outer side surface of the connecting plate 202 through bolts, and the lifting adjusting plate horizontal connecting plate 203 can be tightly connected with a wear detection device, so that the accuracy of subsequent displacement measurement is improved; the hydraulic buffer column 204 is fixed at the top of the horizontal connecting plate 203 of the lifting adjusting plate through bolts, and the cutters with different heights in the vertical direction are pre-tightened through the hydraulic rods through the cooperation of the structure, so that the cutter level is ensured.
Specifically, the upper end circumferential wear detection device 4 includes: an upper end circumference detection chassis 401, an upper end loss uneven displacement deviation slide block 402 and an upper end identification linkage probe 403;
the upper end circumference detection chassis 401 is fixed on the side surface of the central position of the upper end circumference abrasion detection device 4 through bolts, and the upper end circumference detection chassis 401 provides a horizontal reference and circumference feeding amount for the identification of displacement deviation; the upper end uneven displacement deviation slide block 402 is fixed on the side surface of the central position of the upper end circumference detection chassis 401 through bolts, the upper end identification linkage probe 403 is fixed on the bottom of the side surface of the upper end uneven displacement deviation slide block 402 through bolts, and different loss degrees of the upper end circumference direction of the cutter are measured through the cooperation of the above structures.
Specifically, the lower end circumferential wear feedback adjustment device 5 includes: a lower end circumference feedback chassis 501, a feedback rotating shaft 502 and a lower end loss uneven displacement feedback sliding block 503;
the lower end circumference feedback chassis 501 is fixed in through the bolt in the 5 top central point department of lower end circumference wear feedback adjusting device, feedback pivot 502 is fixed in through the bolt in the 5 outside surfaces of lower end circumference wear feedback adjusting device, the uneven displacement feedback slider 503 of lower end wear is fixed in through the bolt in the 5 lower surface bottom positions of lower end circumference wear feedback adjusting device, carries out feedback compensation to the different loss degree of cutter lower extreme circumferencial direction through the joint work of above-mentioned structure, carries out buffering shock attenuation to the radial vibration of vertical direction through horizontal compensation blotter 7.
When the tool mill uniform abrasion control device is required to be processed, an operator firstly pre-tightens cutters with different heights in the vertical direction through a hydraulic rod by using the hydraulic tightening fixing device 2, so that the cutter level is ensured; the vertical space pre-tightening adjusting rod 201 can enable all tools with different heights to be fixed and clamped; the connection plate 202 compensates for radial deviations by vibration damping of the horizontal disc; the lifting adjusting plate horizontal connecting plate 203 can be tightly connected with a wear detection device, so that the accuracy of subsequent displacement measurement is improved; the cutters at different positions are flexibly adjusted and fixed through the position lifting adjusting plate 3, so that the edges at the two sides of the cutters are kept consistent; the different loss degrees of the upper end circumference direction of the cutter are measured through the upper end circumference abrasion detection device 4; the upper circumference detection chassis 401 provides a horizontal reference and circumference feed for displacement deviation identification; the lower end circumference abrasion feedback adjusting device 5 performs feedback compensation through different loss degrees in the circumferential direction of the lower end of the cutter, and the lower end circumference abrasion feedback adjusting device 5 is fixedly connected with the device main body 1 through the detachable rotary supporting device 6; so as to solve the problem that the tool grinder has different cutter abrasion positions and abrasion degrees due to the lack of detection devices for the abrasion degrees of different cutter positions in the prior equipment, thereby the irregular deformation of the cutter is caused to influence the subsequent use and processing, the processing efficiency is influenced, and even the problem of equipment failure is caused because the cutter generates eccentric torque. The utility model has the characteristics of accurate measurement and high compensation precision.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (4)
1. A tool mill uniform wear control device, comprising: the device comprises a device main body (1), a hydraulic tightening and fixing device (2), a position lifting adjusting plate (3), an upper end circumference abrasion detecting device (4), a lower end circumference abrasion feedback adjusting device (5), a detachable rotary supporting device (6) and a horizontal compensation buffer pad (7);
the hydraulic clamping fixing device is characterized in that the hydraulic clamping fixing device (2) is connected to the inner side center of the top of the device main body (1), the position lifting adjusting plate (3) is connected to the outer side position of the top of the front surface of the hydraulic clamping fixing device (2), the upper end circumference abrasion detecting device (4) is connected to the bottom position of the front surface of the hydraulic clamping fixing device (2), the lower end circumference abrasion feedback adjusting device (5) is connected to the outer side edge position of the side surface of the device main body (1), the detachable rotary supporting device (6) is connected to the center of the bottom of the device main body (1), and the horizontal compensation buffer cushion (7) is connected to the bottom position of the side surface of the device main body (1).
2. A tool wear uniform control device according to claim 1, characterized in that the hydraulic tightening fixture (2) comprises: the vertical space pre-tightening adjusting rod (201), the connecting plate (202), the lifting adjusting plate horizontal connecting plate (203) and the hydraulic buffer column (204);
the vertical space pre-tightening adjusting rod (201) is connected to the front end wall surface part of the inner side surface of the hydraulic tightening fixing device (2), the connecting plate (202) is connected to the center part of the outer side surface of the vertical space pre-tightening adjusting rod (201), the lifting adjusting plate horizontal connecting plate (203) is connected to the bottom position of the outer side surface of the connecting plate (202), and the hydraulic buffer column (204) is connected to the top position of the lifting adjusting plate horizontal connecting plate (203).
3. A tool wear uniform wear control device according to claim 1, wherein the upper end circumferential wear detection means (4) comprises: the upper end circumference detection chassis (401), the upper end loss uneven displacement deviation slide block (402) and the upper end identification linkage probe (403);
the upper end circumference detection chassis (401) is connected to the side surface of the central position of the upper end circumference abrasion detection device (4), the upper end uneven loss displacement deviation sliding block (402) is connected to the side surface of the central position of the upper end circumference detection chassis (401), and the upper end identification linkage probe (403) is connected to the bottom position of the side surface of the upper end uneven loss displacement deviation sliding block (402).
4. A tool wear uniform wear control device according to claim 1, characterized in that the lower end circumferential wear feedback adjustment means (5) comprises: the lower end circumference feedback chassis (501), the feedback rotating shaft (502) and the lower end loss uneven displacement feedback sliding block (503);
the lower end circumference feedback chassis (501) is connected to the center position of the top of the lower end circumference abrasion feedback adjusting device (5), the feedback rotating shaft (502) is connected to the outer side surface of the lower end circumference abrasion feedback adjusting device (5), and the lower end abrasion uneven displacement feedback sliding block (503) is connected to the bottom position of the lower surface of the lower end circumference abrasion feedback adjusting device (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320537733.3U CN219684811U (en) | 2023-03-20 | 2023-03-20 | Uniform wear control device for tool mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320537733.3U CN219684811U (en) | 2023-03-20 | 2023-03-20 | Uniform wear control device for tool mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219684811U true CN219684811U (en) | 2023-09-15 |
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ID=87945817
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320537733.3U Active CN219684811U (en) | 2023-03-20 | 2023-03-20 | Uniform wear control device for tool mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219684811U (en) |
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2023
- 2023-03-20 CN CN202320537733.3U patent/CN219684811U/en active Active
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