CN219683936U - Gravity casting external aluminum water storage cup structure - Google Patents

Gravity casting external aluminum water storage cup structure Download PDF

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Publication number
CN219683936U
CN219683936U CN202320173637.5U CN202320173637U CN219683936U CN 219683936 U CN219683936 U CN 219683936U CN 202320173637 U CN202320173637 U CN 202320173637U CN 219683936 U CN219683936 U CN 219683936U
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China
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storage cup
aluminum water
gravity casting
inner sleeve
external
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CN202320173637.5U
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Chinese (zh)
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罗永建
谢世强
刘小亮
罗永利
历城
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Taizhou Shunyi Auto Parts Co ltd
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Taizhou Shunyi Auto Parts Co ltd
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Abstract

The utility model belongs to the technical field of molds, and particularly relates to an external aluminum water storage cup structure for gravity casting. The utility model comprises a lower storage cup forming die and an upper storage cup forming die, wherein a forming insert is arranged between the lower storage cup forming die and the upper storage cup forming die. According to the utility model, aluminum water is placed in the heat-insulating and anti-retaining inner sleeve assembly, flows through the auxiliary pouring gate piece and the material injection plate, enters the cavity through the material injection part, and is slowly reduced by arranging the heat-insulating and anti-retaining inner sleeve assembly, so that the flow passage of the aluminum water after entering the cavity is greatly improved, the qualification rate of products is improved, the manufacturing cost is reduced, the problem of temperature loss of the aluminum water after entering the cavity is solved, meanwhile, the adhesion of the material cup to the aluminum liquid is less, the waste in the manufacturing process is reduced, and the practicability is higher.

Description

Gravity casting external aluminum water storage cup structure
Technical Field
The utility model belongs to the technical field of molds, and relates to an external aluminum water storage cup structure for gravity casting.
Background
Generally, the gravity casting cup is welded into a shape required to be used by using an iron sheet, but the manufacturing method of the structure is easy to be reduced due to the change of the external temperature, so that the temperature of molten aluminum is rapidly reduced before the molten aluminum enters a cavity, and a lot of residual molten aluminum in the material cup is difficult to take out or waste the molten aluminum after cooling. Therefore, the design of the gravity casting external aluminum water storage cup structure capable of solving the problem of temperature loss in the gravity casting process is urgently needed, the adhesiveness of aluminum liquid on the surface of the cooled material cup is less, and the waste of the aluminum liquid in the process is reduced.
In order to overcome the defects in the prior art, various solutions are proposed through continuous exploration, for example, a half-type prefilled tilting gravity casting process is disclosed in Chinese patent [ application number: 201711484864.5A, setting a choke section F at the joint of a pouring cup and a riser of a metal mold lower mold, and raising the bottom surface of the pouring cup on the metal mold, so that when aluminum alloy liquid is poured into the pouring cup, the pouring cup is directly filled into a cavity through the choke section after being buffered by a buffer nest in the pouring cup, and the volume V of the pouring cup, is more than or equal to Q, the upper half casting +Q, and the upper half casting head/rho.
Disclosure of Invention
The utility model aims to solve the problems and provides an external aluminum water storage cup structure for gravity casting.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an external aluminium water of gravity casting stores and holds cup structure, holds the cup shaping lower mould and stores and hold the cup shaping and go up the mould including storing and hold the cup shaping, store and hold and be equipped with the shaping mold insert between cup shaping lower mould and the storage and hold the cup shaping and go up the mould, store and hold and be equipped with pan feeding portion in the cup shaping, pan feeding portion correspond with the position of shaping mold insert, store and hold cup shaping and go up the mould top and be equipped with the notes flitch, the notes flitch on be equipped with external material glass stand, external material glass stand in be equipped with the heat preservation and prevent remaining interior sleeve assembly, notes flitch on be equipped with auxiliary sprue spare, auxiliary sprue spare and heat preservation prevent remaining interior sleeve assembly's position correspondence.
In the gravity casting external aluminum water storage cup structure, the heat-preservation and retention-prevention inner sleeve component comprises an electrode graphite inner sleeve arranged in the external cup holder, the electrode graphite inner sleeve is attached to the inside of the external cup holder, and the position of the electrode graphite inner sleeve corresponds to that of the auxiliary pouring gate piece.
In the gravity casting external aluminum water storage cup structure, the auxiliary pouring gate piece comprises an injection molding pouring gate plate arranged on the material injection plate, an aluminum water corresponding part is arranged in the injection molding pouring gate plate, and the aluminum water corresponding part and the electrode graphite inner sleeve are opposite to each other.
In the gravity casting external aluminum water storage cup structure, the aluminum water corresponding part comprises an aluminum water corresponding groove hole arranged in the injection molding pouring gate plate, and one side of the aluminum water corresponding groove hole, which is close to the electrode graphite inner sleeve, is in an inward sinking shape.
In the gravity casting external aluminum water storage cup structure, the material injection plate is internally provided with the material injection connecting hole, the material injection connecting hole is communicated with the corresponding slotted hole of the aluminum water, and the material injection connecting hole is opposite to the material inlet part.
In the gravity casting external aluminum water storage cup structure, the injection molding pouring gate plate is internally provided with the disassembly and assembly taking cavities, and the disassembly and assembly taking cavities and the aluminum water corresponding slotted holes are arranged in a staggered mode.
In the gravity casting external aluminum water storage cup structure, the feeding part comprises a feeding corresponding hole arranged in the upper storage cup forming die, and the feeding corresponding hole and the feeding connecting hole are opposite to each other.
In the external aluminum water storage cup structure of gravity casting, the forming insert comprises a first storage cup forming insert body and a second storage cup forming insert body which are arranged between the storage cup forming lower die and the storage cup forming upper die, and the first storage cup forming insert body and the second storage cup forming insert body are in clamping fit.
In the gravity casting external aluminum water storage cup structure, the bottom of the first storage cup forming insert is provided with the first embedded anti-deflection base, the bottom of the second storage cup forming insert is provided with the second embedded anti-deflection base, and the first embedded anti-deflection base and the second embedded anti-deflection base are respectively matched with the storage cup forming lower die in a clamping manner.
In the gravity casting external aluminum water storage cup structure, a fixed underframe is arranged at the bottom of the storage cup forming lower die.
Compared with the prior art, the utility model has the advantages that:
1. in the gravity casting process, the storage cup forming lower die and the storage cup forming upper die are mutually close to each other, the injection plate is used for fixedly connecting the external material cup holder and the auxiliary pouring gate piece, the external material cup holder is used for fixing the heat-insulation and anti-retention inner sleeve component, molten aluminum is placed in the heat-insulation and anti-retention inner sleeve component, the molten aluminum flows through the auxiliary pouring gate piece and the injection plate through the heat-insulation and anti-retention inner sleeve component and enters the cavity through the feeding part, the temperature of the molten aluminum in the process is reduced slowly by arranging the heat-insulation and anti-retention inner sleeve component, the runner property of the molten aluminum after entering the cavity is improved to a great extent, the manufacturing cost is reduced while the qualification rate of products is improved, the problem of temperature loss after the molten aluminum enters the cavity is solved, meanwhile, the adhesiveness of the molten aluminum is less, the waste in the manufacturing process is reduced, and the practicability is strong.
2. In the gravity casting process, the aluminum water in the electrode graphite inner sleeve enters the next flow channel through the corresponding slotted hole of the aluminum water in the injection gate plate, the casting alignment is accurate, one side of the aluminum water corresponding slotted hole, which is close to the electrode graphite inner sleeve, is in an inward sinking shape, the casting speed is high, and the gravity casting duration can be shortened.
Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a partial structural schematic of the present utility model.
Fig. 3 is a schematic view of the structure of the molding insert.
Fig. 4 is a schematic view of a partial structure of another aspect of the present utility model.
In the figure: the device comprises a storage cup forming lower die 1, a storage cup forming upper die 2, a forming insert 3, a feeding part 4, a material injection plate 5, an external material cup holder 6, a heat insulation and retention prevention inner sleeve component 7, an auxiliary pouring gate piece 8, an electrode graphite inner sleeve 9, an injection pouring gate plate 10, an aluminum water corresponding part 11, an aluminum water corresponding groove hole 12, a material injection connecting hole 13, a dismounting and taking cavity 14, a feeding corresponding hole 15, a first storage cup forming insert 16, a second storage cup forming insert 17, a first embedded anti-deviation base 18, a second embedded anti-deviation base 19 and a fixed underframe 20.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
As shown in fig. 1-4, an external aluminum water storage cup structure for gravity casting comprises a storage cup forming lower die 1 and a storage cup forming upper die 2, wherein a forming insert 3 is arranged between the storage cup forming lower die 1 and the storage cup forming upper die 2, a feeding part 4 is arranged in the storage cup forming upper die 2, the feeding part 4 corresponds to the forming insert 3 in position, a material injection plate 5 is arranged above the storage cup forming upper die 2, an external material cup holder 6 is arranged on the material injection plate 5, a heat preservation and retention prevention component 7 is arranged in the external material cup holder 6, an auxiliary pouring gate part 8 is arranged on the material injection plate 5, and the auxiliary pouring gate part 8 corresponds to the heat preservation and retention prevention component 7 in position.
In this embodiment, in the gravity casting process, the storage cup forming lower mold 1 and the storage cup forming upper mold 2 are close to each other, the matching forming insert 3 forms a complete cavity, the material injection plate 5 is used for fixedly connecting the external material cup holder 6 and the auxiliary sprue member 8, the external material cup holder 6 is used for fixing the heat-insulation retention-prevention inner sleeve assembly 7, the aluminum water is placed in the heat-insulation retention-prevention inner sleeve assembly 7, flows through the auxiliary sprue member 8 and the material injection plate 5 by the heat-insulation retention-prevention inner sleeve assembly 7, and enters the cavity by the material injection part 4, and by arranging the heat-insulation retention-prevention inner sleeve assembly 7, the aluminum water temperature in the process is reduced relatively slowly, so that the runner property of the aluminum water after entering the cavity is improved to a great extent, the manufacturing cost is reduced while the qualification rate of products is improved, the problem of temperature loss after the aluminum water enters the cavity is solved, meanwhile, the adhesion of the material cup is relatively less, the waste in the manufacturing process is reduced, and the practicability is relatively strong.
Referring to fig. 1-4, the heat-insulating and anti-retaining inner sleeve assembly 7 comprises an electrode graphite inner sleeve 9 arranged in the external cup holder 6, the electrode graphite inner sleeve 9 is attached to the inside of the external cup holder 6, and the position of the electrode graphite inner sleeve 9 corresponds to that of the auxiliary pouring gate 8.
Specifically, in the gravity casting process, the storage cup forming lower die 1 and the storage cup forming upper die 2 are mutually close to each other, the integral cavity is formed by matching with the forming insert 3, the material injection plate 5 is used for fixedly connecting the external material cup holder 6 and the auxiliary pouring gate member 8, the external material cup holder 6 is used for fixing the electrode graphite inner sleeve 9, aluminum water is placed in the electrode graphite inner sleeve 9, the aluminum water flows through the auxiliary pouring gate member 8 and the material injection plate 5 through the electrode graphite inner sleeve 9 and enters the cavity through the material injection part 4, the aluminum liquid temperature is preserved through the characteristic of low graphite conduction temperature by arranging the electrode graphite inner sleeve 9, the problem of residual aluminum water in the material cup is solved through the lubricating characteristic of graphite, the runner property of the aluminum water in the process is reduced to a great extent after the aluminum water enters the cavity is improved, the manufacturing cost is reduced while the qualification rate of products is improved, the problem of temperature loss after the aluminum water enters the cavity is solved, meanwhile, the adhesion of the aluminum liquid in the material cup is less, the waste in the manufacturing process is reduced, and the practicability is strong.
Referring to fig. 1 and 2, the auxiliary gate member 8 includes an injection gate plate 10 disposed on the injection plate 5, an aluminum water corresponding portion 11 is disposed in the injection gate plate 10, and the aluminum water corresponding portion 11 is disposed opposite to the electrode graphite inner sleeve 9.
In the embodiment, in the gravity casting process, the aluminum water in the electrode graphite inner sleeve 9 enters the next flow channel through the aluminum water corresponding part 11 in the injection pouring gate plate 10, and the casting alignment is accurate.
The aluminum water corresponding part 11 comprises an aluminum water corresponding slotted hole 12 arranged in the injection molding pouring gate plate 10, and one side of the aluminum water corresponding slotted hole 12, which is close to the electrode graphite inner sleeve 9, is in an inward sinking shape.
In this embodiment, in the gravity casting process, the molten aluminum in the electrode graphite inner sleeve 9 enters the next flow channel through the corresponding slot hole 12 of the molten aluminum in the injection gate plate 10, the casting alignment is precise, the side of the corresponding slot hole 12 of the molten aluminum, which is close to the electrode graphite inner sleeve 9, is in an inward sinking shape, the casting speed is high, and the gravity casting duration can be shortened.
As shown in fig. 2, the material injecting plate 5 is provided with a material injecting connecting hole 13, the material injecting connecting hole 13 is communicated with the corresponding slotted hole 12 of the molten aluminum, and the material injecting connecting hole 13 is opposite to the material feeding part 4.
In this embodiment, during gravity casting, the molten aluminum in the electrode graphite inner sleeve 9 enters the injection connecting hole 13 in the injection plate 5 through the corresponding slot hole 12 in the injection gate plate 10, then enters the feeding part 4, and then enters the cavity.
The injection molding pouring gate plate 10 is internally provided with a disassembly and assembly taking cavity 14, and the disassembly and assembly taking cavities 14 and the slotted holes 12 corresponding to the molten aluminum are arranged in a staggered manner.
In this embodiment, the disassembling and taking cavity 14 is convenient for a worker to disassemble and take the injection molding runner plate 10, so as to clean the runner.
The feeding part 4 comprises a feeding corresponding hole 15 arranged in the upper storage cup forming die 2, and the feeding corresponding hole 15 is opposite to the feeding connecting hole 13.
In this embodiment, during gravity casting, the molten aluminum in the electrode graphite inner sleeve 9 enters the injection connecting hole 13 in the injection plate 5 through the molten aluminum corresponding slot hole 12 in the injection gate plate 10, then enters the feeding corresponding hole 15, and then enters the cavity.
Referring to fig. 3, the molding insert 3 includes a first storage cup molding insert 16 and a second storage cup molding insert 17 disposed between the storage cup molding lower mold 1 and the storage cup molding upper mold 2, and the first storage cup molding insert 16 and the second storage cup molding insert 17 are engaged with each other.
In this embodiment, in the casting process, the cavity grooves of the storage cup forming lower die 1 and the storage cup forming upper die 2 are matched by the first storage cup forming insert 16 and the second storage cup forming insert 17 to form a complete cavity.
Referring to fig. 1 and 3, a first embedded anti-deflection base 18 is arranged at the bottom of the first storage cup forming insert 16, a second embedded anti-deflection base 19 is arranged at the bottom of the second storage cup forming insert 17, and the first embedded anti-deflection base 18 and the second embedded anti-deflection base 19 are respectively matched with the storage cup forming lower die 1 in a clamping manner.
In this embodiment, the first embedded anti-deviation base 18 and the second embedded anti-deviation base 19 can fix the first storage cup forming insert 16 and the second storage cup forming insert 17 in a clamping manner, so as to avoid the position deviation of the first storage cup forming insert 16 and the second storage cup forming insert 17 in the casting process, and the product quality is higher.
Referring to fig. 1, a fixing base frame 20 is provided at the bottom of the lower mold 1 for forming the storage cup.
In this embodiment, the fixing base frame 20 is used for fixing the storage cup forming lower die 1, and the fixing effect is good.
The working principle of the utility model is as follows:
in the gravity casting process, the storage cup forming lower die 1 and the storage cup forming upper die 2 are mutually close to each other, a complete cavity is formed by matching the first storage cup forming insert 16 and the second storage cup forming insert 17, the external material cup holder 6 is used for fixing the electrode graphite inner sleeve 9, aluminum water is placed in the electrode graphite inner sleeve 9, the aluminum water positioned in the electrode graphite inner sleeve 9 enters the injection connecting hole 13 in the injection plate 5 through the aluminum water corresponding slot hole 12 in the injection gate plate 10 and then enters the feeding corresponding hole 15, then enters the cavity, the electrode graphite inner sleeve 9 is arranged, the aluminum liquid temperature is preserved through the characteristic of low graphite conduction temperature, the problem of residual aluminum water in the material cup is solved through the lubricating characteristic of graphite, the flow passage property after the aluminum water in the process is reduced is greatly improved, the qualification rate of products is improved, the manufacturing cost is reduced, the problem of temperature loss after the aluminum water enters the cavity is solved, meanwhile, the aluminum liquid adhesion of the material cup is less, the waste in the manufacturing process is reduced, the practicability is strong,
the side of the aluminum water corresponding to the slotted hole 12 near the electrode graphite inner sleeve 9 is in an inward sinking shape, the casting speed is high, the gravity casting time can be shortened,
the disassembly and assembly taking cavity 14 is convenient for staff to disassemble and take the injection molding pouring gate plate 10, realizes the cleaning of pouring gates,
the first embedded anti-deflection base 18 and the second embedded anti-deflection base 19 can clamp and fix the first storage cup forming insert 16 and the second storage cup forming insert 17, avoid the position deviation of the first storage cup forming insert 16 and the second storage cup forming insert 17 in the casting process, have higher product quality,
the fixing underframe 20 is used for fixing the storage cup forming lower die 1, and the fixing effect is good.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model.
Although terms such as the storage cup molding lower mold 1, the storage cup molding upper mold 2, the molding insert 3, the feeding portion 4, the injection molding plate 5, the external cup holder 6, the heat-retaining inner jacket member 7, the auxiliary sprue member 8, the electrode graphite inner jacket 9, the injection molding sprue plate 10, the aluminum water corresponding portion 11, the aluminum water corresponding slot hole 12, the injection connecting hole 13, the detachable taking cavity 14, the feeding corresponding hole 15, the first storage cup molding insert 16, the second storage cup molding insert 17, the first in-line deviation preventing base 18, the second in-line deviation preventing base 19, the fixed base 20 are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the utility model and should be construed in a manner consistent with their spirit and scope.

Claims (10)

1. The utility model provides an external aluminium water of gravity casting stores and holds cup structure, holds cup shaping lower mould (1) and stores and hold cup shaping upper mould (2), its characterized in that, store hold cup shaping lower mould (1) and store and hold and be equipped with shaping mold insert (3) between cup shaping upper mould (2), store and hold and be equipped with pan feeding portion (4) in cup shaping upper mould (2), pan feeding portion (4) correspond with the position of shaping mold insert (3), store and hold cup shaping upper mould (2) top and be equipped with annotate flitch (5), annotate flitch (5) on be equipped with external material glass stand (6), external material glass stand (6) in be equipped with heat preservation and prevent remaining endotheca subassembly (7), annotate flitch (5) on be equipped with auxiliary sprue piece (8), auxiliary sprue piece (8) with heat preservation prevent that the position of endotheca subassembly (7) is corresponding.
2. The gravity casting external aluminum water storage cup structure according to claim 1, wherein the heat preservation and retention prevention inner sleeve assembly (7) comprises an electrode graphite inner sleeve (9) arranged in the external cup holder (6), the electrode graphite inner sleeve (9) is attached to the inside of the external cup holder (6), and the position of the electrode graphite inner sleeve (9) corresponds to that of the auxiliary pouring gate piece (8).
3. The gravity casting external aluminum water storage cup structure according to claim 2, wherein the auxiliary pouring gate piece (8) comprises an injection pouring gate plate (10) arranged on the injection pouring plate (5), an aluminum water corresponding part (11) is arranged in the injection pouring gate plate (10), and the aluminum water corresponding part (11) is opposite to the electrode graphite inner sleeve (9).
4. The gravity casting external aluminum water storage cup structure according to claim 3, wherein the aluminum water corresponding portion (11) comprises an aluminum water corresponding slot hole (12) arranged in the injection pouring gate plate (10), and one side of the aluminum water corresponding slot hole (12) close to the electrode graphite inner sleeve (9) is in an inward sinking shape.
5. The gravity casting external aluminum water storage cup structure according to claim 4, wherein the material injection plate (5) is internally provided with a material injection connecting hole (13), the material injection connecting hole (13) is communicated with the aluminum water corresponding slot hole (12), and the material injection connecting hole (13) is opposite to the material feeding part (4).
6. The gravity casting external aluminum water storage cup structure according to claim 5, wherein the injection molding pouring gate plate (10) is internally provided with a disassembly and assembly taking cavity (14), and the disassembly and assembly taking cavities (14) and the aluminum water corresponding slotted holes (12) are arranged in a staggered mode.
7. The gravity casting external aluminum water storage cup structure according to claim 6, wherein the feeding part (4) comprises a feeding corresponding hole (15) arranged in the storage cup forming upper die (2), and the feeding corresponding hole (15) and the injection connecting hole (13) are opposite to each other.
8. The gravity casting external aluminum water storage cup structure according to claim 7, wherein the forming insert (3) comprises a first storage cup forming insert body (16) and a second storage cup forming insert body (17) which are arranged between the storage cup forming lower die (1) and the storage cup forming upper die (2), and the first storage cup forming insert body (16) and the second storage cup forming insert body (17) are in clamping fit.
9. The gravity casting external aluminum water storage cup structure according to claim 8, wherein a first embedded anti-deflection base (18) is arranged at the bottom of the first storage cup forming insert (16), a second embedded anti-deflection base (19) is arranged at the bottom of the second storage cup forming insert (17), and the first embedded anti-deflection base (18) and the second embedded anti-deflection base (19) are respectively matched with the storage cup forming lower die (1) in a clamping mode.
10. The gravity casting external aluminum water storage cup structure according to claim 9, wherein a fixed underframe (20) is arranged at the bottom of the storage cup forming lower die (1).
CN202320173637.5U 2023-01-30 2023-01-30 Gravity casting external aluminum water storage cup structure Active CN219683936U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320173637.5U CN219683936U (en) 2023-01-30 2023-01-30 Gravity casting external aluminum water storage cup structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320173637.5U CN219683936U (en) 2023-01-30 2023-01-30 Gravity casting external aluminum water storage cup structure

Publications (1)

Publication Number Publication Date
CN219683936U true CN219683936U (en) 2023-09-15

Family

ID=87946047

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320173637.5U Active CN219683936U (en) 2023-01-30 2023-01-30 Gravity casting external aluminum water storage cup structure

Country Status (1)

Country Link
CN (1) CN219683936U (en)

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