CN219666210U - Long straight line machine - Google Patents
Long straight line machine Download PDFInfo
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- CN219666210U CN219666210U CN202320538596.5U CN202320538596U CN219666210U CN 219666210 U CN219666210 U CN 219666210U CN 202320538596 U CN202320538596 U CN 202320538596U CN 219666210 U CN219666210 U CN 219666210U
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- grinding groove
- grinding
- straight line
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- 239000004814 polyurethane Substances 0.000 claims description 4
- 230000030279 gene silencing Effects 0.000 abstract description 4
- 238000005498 polishing Methods 0.000 description 22
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- 238000007517 polishing process Methods 0.000 description 2
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
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Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model relates to the field of grinding, in particular to a long linear machine, which comprises a supporting seat, wherein a front supporting rod and a rear supporting rod are fixed on the upper surface of the supporting seat, the upper surface of the supporting rod is fixedly provided with the lower ends of a plurality of gas springs, the upper ends of the gas springs are fixed on the bottom surface of a grinding groove, a plurality of cylinder silencing covers are arranged on the grinding groove, a motor is fixed at the left end part of the supporting rod, a plurality of vibration exciters are connected in series on a rotating shaft of the motor through universal joints, eccentric blocks are respectively fixed at the two ends of the shaft of the vibration exciters, fixed blocks are fixed on the vibration exciters, and connecting blocks are respectively fixed on the left side surface and the right side surface of the upper end of each fixed block.
Description
Technical Field
The utility model relates to the field of grinding, in particular to a long straight line machine.
Background
In the grinding field, there is often a need for deburring, derusting, rounding and polishing various parts made of large-scale, medium-scale or large-scale metals, nonferrous metals and non-metals, and when the conventional vibration polishing machine cannot meet the requirement, the effect of the conventional vibration polishing machine is often not very good, and for this case, the inventors have specially developed a horizontal cylinder vibration polishing machine, see patent application number CN201420261683.1, which discloses a horizontal cylinder vibration polishing machine which, although it can perform relatively good grinding on large-scale, medium-scale or large-scale metals, is still not perfect enough, and has the following drawbacks: 1) The cylinder vibrating body of the polishing machine is relatively short, and the polishing effect of the workpiece is defective; 2) The polishing machine transmits the filtered abrasive materials to the conveying belt through the bending hopper, on one hand, the transmission speed of the abrasive materials is low, meanwhile, the abrasive materials are difficult to completely transmit, and a considerable part of the abrasive materials are often left in the classifying screen; 3) The polishing machine has high noise during grinding, causes pollution to the environment and further endangers the physical and psychological health of staff; 4) The polishing machine has the condition that more impurities exist in the abrasive returned into the cylinder vibrating body, that is, the abrasive cannot be completely filtered before returning, and the filtering effect is not very good.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model aims to provide a long linear machine which solves the problems existing in the prior art, compared with the common machine type, the long linear machine has obviously prolonged length, can remove burrs, rust, round and bright polishing on various parts made of metals, nonferrous metals and non-metals with large batch, medium or large size, has good polishing effect, has the advantages of quick and thorough abrasive transmission, and has the advantages of little noise pollution and clean abrasive filtering requiring material return.
(II) technical scheme
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a long straight line machine, including the supporting seat, two spinal branch vaulting poles around the upper surface mounting of supporting seat, the upper surface mounting of supporting rod has the lower extreme of a plurality of gas spring, the upper end of gas spring is fixed on the bottom surface of grinding groove, be equipped with a plurality of cylinder amortization covers on the grinding groove, the left end fixed with the motor of supporting rod, there are a plurality of vibration exciter through the universal joint in series in the axis of rotation of motor, the both ends of the axle of vibration exciter are fixed with the eccentric block respectively, be fixed with the fixed block on the vibration exciter, be fixed with the connecting block on the upper end left and right sides face of fixed block respectively, the upper end fixed connection of connecting block is in the bottom surface of grinding groove, the right-hand member of grinding groove is equipped with the discharge gate, the feed end of first vibration sorter is aimed at to the discharge gate, the discharge end of first vibration sorter is aimed at transport mechanism, the feed-back end of transport mechanism is aimed at the lower extreme of abrasive material climbing area, the feed-back end of second vibration sorter is aimed at the feed-back end of second vibration sorter, the feed back end of second vibration sorter is aimed at the feed back mouth of grinding groove left end.
Preferably, the grinding groove comprises a grinding groove body with a semicircular section, a front fixing plate and a rear fixing plate are fixed on the top surface of the grinding groove body, a plurality of steel plates are welded on the outer surface of the grinding groove body, and the upper ends of the gas springs are fixed on the steel plates.
Preferably, the length of the grinding tank is 10 meters and its capacity is 1000L.
Preferably, the inner wall of the grinding tank is lined with a layer of polyurethane.
Preferably, the number of the vibration exciters is set to 5.
Preferably, the first vibration separator comprises a first support frame, the first support frame is connected with a first separation frame through a first spring, first vibration motors are respectively fixed on the front side wall and the rear side wall of the first separation frame, a first screening plate and a second screening plate are fixed in the first separation frame, and a collecting frame is arranged below the second screening plate.
Preferably, the second vibration separator comprises a second support frame, the second support frame is connected with a second separation frame through a second spring, a second vibration motor is fixed on the bottom surface of the second separation frame, and a third screening plate is fixed inside the second separation frame.
Preferably, a baffle is arranged between the two gas springs and is fixed between the support rod and the grinding groove.
(III) beneficial effects
Compared with the common long linear machine, the long linear machine has obviously lengthened length, can be used for deburring, derusting, rounding and polishing various parts made of large-scale, medium-scale or large-scale metals, nonferrous metals and non-metals, has good polishing effect, has the advantage of quick and thorough transmission of the abrasive, greatly reduces noise pollution in the polishing process, and greatly improves the purity of the recycled abrasive.
Drawings
Fig. 1 is an overall schematic of the present utility model.
Fig. 2 is a schematic diagram of the connection of the motor, vibration exciter, universal joint, eccentric mass, etc. according to the present utility model.
FIG. 3 is a schematic view of the grinding tank body, front fixing plate and rear fixing plate of the present utility model.
FIG. 4 is a schematic view of a cylinder muffler according to the present utility model.
FIG. 5 is a schematic view of the whole of the present utility model after the baffle plate is added.
Fig. 6 is an enlarged view of a portion of fig. 5 a in accordance with the present utility model.
Fig. 7 is an overall schematic of the present utility model.
Fig. 8 is an enlarged view of a portion of B of fig. 7 in accordance with the present utility model.
In the figure: 1-supporting seat, 2-supporting rod, 3-air spring, 4-grinding groove, 5-cylinder silencing cover, 6-motor, 7-rotating shaft, 8-universal joint, 9-vibration exciter, 10-shaft, 11-eccentric block, 12-fixed block, 13-connecting block, 14-discharge port, 15-first vibration sorter, 16-transmission mechanism, 17-abrasive return climbing belt, 18-second vibration sorter, 19-feed back port, 20-grinding groove body, 21-front fixed plate, 22-rear fixed plate, 23-steel plate, 24-fixed seat, 25-cylinder, 26-silencing cover, 27-fixed frame, 28-first supporting frame, 29-first spring, 30-first sorting frame, 31-first vibration motor, 32-first screening plate, 33-second screening plate, 34-collecting frame, 35-second supporting frame, 36-second spring, 37-second sorting frame, 38-second vibration motor, 39-third screening plate and 40-baffle.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 8 of the embodiments of the present utility model, and it is obvious that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a technical scheme that: the long linear machine comprises a supporting seat 1, a front supporting rod 2 and a rear supporting rod 2 are fixed on the upper surface of the supporting seat 1, a plurality of gas springs 3 are fixed on the lower ends of the upper surface of the supporting rod 2, the upper ends of the gas springs 3 are fixed on the bottom surface of a grinding groove 4, a plurality of cylinder silencing covers 5 are arranged on the grinding groove 4, a motor 6 is fixed on the left end part of the supporting rod 2, a plurality of vibration exciters 9 are connected in series on a rotating shaft 7 of the motor 6 through universal joints 8, eccentric blocks 11 are respectively fixed on two ends of a shaft 10 of the vibration exciters 9, a fixed block 12 is fixed on the vibration exciters 9, connecting blocks 13 are respectively fixed on the left side surface and the right side surface of the upper end of the fixed block 12, the upper ends of the connecting blocks 13 are fixedly connected on the bottom surface of the grinding groove 4, a discharge port 14 is arranged at the right end of the grinding groove 4, the discharge port 14 is aligned with the feeding end of a first vibration separator 15, the discharge end of the first vibration separator 15 is aligned with a transmission mechanism 16, the discharge end of the transmission mechanism 16 is aligned with the lower end of an abrasive return material climbing belt 17, the upper end of the abrasive return material climbing belt 17 is aligned with the feed end of the second vibration separator 18, and the discharge end of the second vibration separator 18 is aligned with a return opening 19 at the left end of the grinding groove 4. The arrangement of the first vibration separator 15 and the second vibration separator 18 enables impurities mixed in the grinding materials before the grinding materials return to the grinding groove 4 to be thoroughly filtered, so that the grinding of the next batch of workpieces is not affected.
The grinding groove 4 comprises a grinding groove body 20 with a semicircular section, a front fixing plate 21 and a rear fixing plate 22 are fixed on the top surface of the grinding groove body 20, a plurality of steel plates 23 are welded on the outer surface of the grinding groove body 20, the upper end of the air spring 3 is fixed on the steel plates 23, the grinding groove 4 is arranged to be semicircular, after the grinding groove 4 is subjected to the action of the vibration exciter 9, the grinding materials and workpieces in the grinding groove 4 spirally roll along the inner wall surface of the semicircular grinding groove body 20, the front fixing plate 21 and the rear fixing plate 22 are arranged, the grinding materials and the workpieces can not be thrown out of the grinding groove body 20 when being thrown up, the grinding materials and the workpieces can not be spirally rolled out, on one hand, the grinding materials and the workpieces can not be thrown out of the grinding groove body 20 when being thrown up, in addition, the combination is convenient for fixing the front fixing plate 21 and the rear fixing plate 22, meanwhile, the distance between the front fixing plate 21 and the rear fixing plate 22 is the largest, and the grinding groove body 20 can be maintained, the grinding materials and the materials can be conveniently observed and the like.
The length of the grinding groove 4 is 10 m, the capacity of the grinding groove 4 is 1000L, and the length of the grinding groove 4 is increased by setting the length of the grinding groove 4 to 10 m, because the length of the grinding groove 4 in the prior art is only 7 m at most, the grinding of a workpiece is found to have a certain flaw by the length of 7 m, the grinding effect of the grinding groove is found to be obviously better than that of the grinding groove which is 7 m in the prior art after the grinding groove is changed to 10 m, and meanwhile, the grinding groove 4 is not too long to cause inconvenience in various aspects.
The inner wall of the grinding groove 4 is lined with a layer of polyurethane, and the inner wall of the grinding groove 4 is lined with polyurethane, so that the surface of a workpiece is prevented from being scratched and noise is reduced in the vibration process.
The number of the vibration exciters 9 is set to be 5, wherein the number of the vibration exciters 9 is set to be 5 so as to adapt to the lengthened grinding groove 4 and ensure enough exciting force.
The first vibration separator 15 includes a first support frame 28, the first support frame 28 is connected with a first separation frame 30 through a first spring 29, a first vibration motor 31 is fixed on the front and rear side walls of the first separation frame 30 respectively, a first screening plate 32 and a second screening plate 33 are fixed in the first separation frame 30, a collecting frame 34 is arranged below the second screening plate 33, a plurality of filtering holes are formed in the first separation frame 30, workpieces with filtering holes cannot pass through, but the grinding materials can pass through the filtering holes, the grinding materials enter the second screening plate 33, filtering holes are formed in the second screening plate 33, grinding materials with filtering holes cannot pass through, but some small impurities can pass through, the grinding materials directly enter the transmission mechanism 16 from a channel between the first screening plate 32 and the second screening plate 33, the impurities can leak into the collecting frame 34, so that the impurities can be filtered, the grinding materials can be thoroughly discharged again, wherein the workpieces can be fixedly connected with a discharging channel at a discharging hole of the workpieces, the discharging hole of the workpieces can be fixedly connected with a next processing channel, the workpiece can be arranged on the transmission mechanism 16 in a cross-shaped form, and the transmission mechanism can be arranged on the two sides of the transmission mechanism 16 if the workpiece is not required, and the workpiece can be arranged on the transmission mechanism 16.
The second vibration separator 18 includes second support frame 35, and second support frame 35 is connected with second separation frame 37 through second spring 36, is fixed with second vibrating motor 38 on the bottom surface of second separation frame 37, and the inside of second separation frame 37 is fixed with third screening plate 39, can filter abrasive material once more before the abrasive material returns to grinding groove 4 through the setting of second vibration separator 18, thoroughly filters the impurity that leaves in it totally, further strengthens the purity of the abrasive material that returns to grinding groove 4.
A baffle 40 is arranged between the two gas springs 3, the baffle 40 is fixed between the support rod 2 and the grinding groove 4, and a vibration exciter, a universal joint, an eccentric block and the like can be shielded through the arrangement of the baffle 40, so that external sundries are prevented from entering the inside to influence the normal operation of the vibration exciter.
Working principle: when the polishing machine works, the cylinder silencing cover 5 is opened firstly, workpieces are added into the polishing groove 4 from the outside, water and polishing liquid are added at the same time, then the motor 6 is started, the motor 6 rotates at a high speed, when the rotating shaft 7 of the motor 6 rotates at a high speed, the eccentric block 11 generates centrifugal force and tilting moment, the polishing groove 4 generates regular vibration under the action of the air spring 3, the abrasives and the workpieces in the polishing groove 4 also generate regular movement along with the regular movement, the polishing block and the workpieces relatively move, the polishing block can polish the workpieces, the abrasives and the workpieces spirally roll and move forwards in the polishing process, the workpieces and the abrasives sequentially come out from the discharge hole 14 into the first vibration sorting machine 15, the processed workpieces and the abrasives are separated, the abrasives fall onto the abrasive return climbing belt 17 and are transported into the second vibration sorting machine to be filtered for the second time, and then return into the polishing groove 4, and then the next circulation is carried out.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a long linear machine, its characterized in that includes supporting seat (1), the upper surface fixed of supporting seat (1) has two spinal branch vaulting poles (2) around, the upper surface fixed of supporting rod (2) has the lower extreme of a plurality of air spring (3), the upper end of air spring (3) is fixed on the bottom surface of grinding groove (4), be equipped with a plurality of cylinder amortization covers (5) on grinding groove (4), the left end fixed of supporting rod (2) has motor (6), the axis of rotation (7) of motor (6) are gone up and are established ties through universal joint (8) and have a plurality of vibration exciter (9), the both ends of the axle (10) of vibration exciter (9) are fixed with eccentric block (11) respectively, be fixed with fixed block (12) on the upper end left and right sides face of fixed block (12), the upper end fixed connection of connecting block (13) is in the bottom surface of grinding groove (4), the right side of grinding groove (4) is equipped with discharge gate (14), vibration mill (16) is aimed at discharge end (16) of vibration mill feed-down end (16) of vibration mill (16) feed-out end (16), the upper end of the grinding material return climbing belt (17) is aligned with the feeding end of the second vibration separator (18), and the discharging end of the second vibration separator (18) is aligned with the return opening (19) at the left end of the grinding groove (4).
2. The long straight line machine according to claim 1, wherein the grinding groove (4) comprises a grinding groove body (20) with a semicircular section, a front fixing plate (21) and a rear fixing plate (22) are fixed on the top surface of the grinding groove body (20), a plurality of steel plates (23) are welded on the outer surface of the grinding groove body (20), and the upper end of the gas spring (3) is fixed on the steel plates (23).
3. A long straight line machine according to claim 1, characterized in that the length of the grinding tank (4) is 10 meters and its capacity is 1000L.
4. A long straight line machine according to claim 1, characterized in that the inner wall of the grinding tank (4) is lined with a layer of polyurethane.
5. A long straight line machine according to claim 1, characterized in that the number of said vibration exciters (9) is set to 5.
6. The long straight line machine according to claim 1, wherein the first vibration separator (15) comprises a first supporting frame (28), the first supporting frame (28) is connected with a first separation frame (30) through a first spring (29), a first vibration motor (31) is fixed on the front side wall and the rear side wall of the first separation frame (30) respectively, a first screening plate (32) and a second screening plate (33) are fixed in the first separation frame (30), and a collecting frame (34) is arranged below the second screening plate (33).
7. A long straight line machine according to claim 1, characterized in that the second vibration separator (18) comprises a second support frame (35), the second support frame (35) is connected with a second separation frame (37) through a second spring (36), a second vibration motor (38) is fixed on the bottom surface of the second separation frame (37), and a third screening plate (39) is fixed inside the second separation frame (37).
8. A long straight line machine according to claim 1, characterized in that a baffle (40) is arranged between two gas springs (3), said baffle (40) being fixed between the support bar (2) and the grinding groove (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320538596.5U CN219666210U (en) | 2023-03-20 | 2023-03-20 | Long straight line machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320538596.5U CN219666210U (en) | 2023-03-20 | 2023-03-20 | Long straight line machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219666210U true CN219666210U (en) | 2023-09-12 |
Family
ID=87898558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320538596.5U Active CN219666210U (en) | 2023-03-20 | 2023-03-20 | Long straight line machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219666210U (en) |
-
2023
- 2023-03-20 CN CN202320538596.5U patent/CN219666210U/en active Active
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