CN219663775U - Irregular ceramic particle granulating device - Google Patents
Irregular ceramic particle granulating device Download PDFInfo
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- CN219663775U CN219663775U CN202320337186.4U CN202320337186U CN219663775U CN 219663775 U CN219663775 U CN 219663775U CN 202320337186 U CN202320337186 U CN 202320337186U CN 219663775 U CN219663775 U CN 219663775U
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- granulator
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- 239000000919 ceramic Substances 0.000 title claims abstract description 67
- 239000002245 particle Substances 0.000 title claims abstract description 44
- 230000001788 irregular Effects 0.000 title claims abstract description 24
- 238000000227 grinding Methods 0.000 claims description 44
- 239000006061 abrasive grain Substances 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000005469 granulation Methods 0.000 claims 6
- 230000003179 granulation Effects 0.000 claims 6
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 239000012634 fragment Substances 0.000 description 9
- 239000008187 granular material Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 206010024796 Logorrhoea Diseases 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 206010006514 bruxism Diseases 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses an irregular ceramic particle granulating device, which relates to the technical field of ceramic particle production and comprises a ceramic particle granulating device main body, wherein the ceramic particle granulating device main body comprises a granulator shell, the upper end of the granulator shell is fixedly provided with a feeding bin, the lower end of the granulator shell is fixedly provided with a discharging guide plate, and the granulator shell is externally connected with a power supply and a control device. According to the utility model, the flywheel and the eccentric shaft are driven to rotate by the driving belt wheel group driven by the motor, the frame is driven by the flywheel and the eccentric shaft to do tilting and reciprocating motion under the cooperation of the telescopic rod and the guard plate are mutually matched, so that the movable jaw plate and the fixed jaw plate simulate the cooperation and the occlusion motion of the lower jaw and the upper jaw of an animal to crush the ceramic block, the limiting pull rod is matched with the adjustment toggle plate to slide and match with the reciprocating motion of the frame to adjust the position, the stable operation of the device is maintained, the crushing effect is good, and the production efficiency is effectively improved.
Description
Technical Field
The utility model relates to the technical field of ceramic particle production, in particular to an irregular ceramic particle granulating device.
Background
The ceramic particles are novel pavement materials, and the novel pavement materials are anti-skid, wear-resistant, environment-friendly, corrosion-resistant and low in water absorption. The method is widely used in various countries and has wide application: road surface paving marks and the like for highways, airports, airport runways, railway stations, subways, bus stations, parking lots, squares, parks, schools, hotels, restaurants, office buildings and the like are generally formed by calcining ceramics to a certain size, crushing the ceramics into irregularly-shaped particles by using a granulator, extruding materials by using a screw rod by using a traditional granulator, extruding the materials into an inner cavity of a granulating cylinder, and then manufacturing the particles by discharging the materials through holes on the inner wall of the granulating cylinder or manufacturing the particles by forming the particles between two groups of rolling rollers. However, in the practical use process of the granulator, the produced granules are easy to adhere to a granulating structure, the shape of the granules required to be produced cannot be flexibly changed in the practical use process, and the problems of low granulating efficiency, high energy consumption, large dust production amount and the like exist. Therefore, the utility model provides an irregular ceramic particle granulating device.
In the prior art, a chinese patent document with publication number CN216631017U and publication date 2022, month 05 and day 31 is proposed to solve the above technical problems, and the technical scheme disclosed in the patent document is as follows: the utility model provides an irregular ceramic particle prilling granulator, including placing the platform, the spout has been seted up at the top of placing the platform, the inside roll connection of spout has first support and second support, the top fixedly connected with fuselage of first support, the inside fixedly connected with axle sleeve of fuselage, the inside of axle sleeve is connected with the movable dish through the bearing rotation, the surface of movable dish is provided with first crushing post and second crushing post from interior to exterior respectively, the cavity has been seted up to the inside of movable dish, the inside of cover is provided with center pin, third crushing post, fourth crushing post and fifth crushing post from interior to exterior respectively.
In order to solve the problems of low granulating efficiency, high energy consumption and large dust production of the traditional granulator, the prior art adopts a mode of mutually matching a plurality of groups of crushing columns to treat, but the condition that a movable disc rotates but the crushing columns are fixed with a cover and do not rotate can also occur, and then the problem of poor impact force, crushing and granulating effects is caused.
Disclosure of Invention
The utility model aims to provide an irregular ceramic particle granulating device which solves the problems in the background technology.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides an irregular ceramic granule prilling granulator, includes ceramic granule prilling granulator main part, ceramic granule prilling granulator main part is including the granulator shell, the upper end fixed mounting of granulator shell has the feeding storehouse, the lower extreme fixed mounting of granulator shell has the ejection of compact baffle, the external power and the controlling means of granulator shell, the top of granulator shell is provided with ceramic piece and hits garrulous mechanism, the ceramic piece hits the below of garrulous mechanism and is provided with abrasive grain mechanism; the ceramic block crushing mechanism comprises a driving unit and an extrusion crushing unit, wherein the driving unit is arranged at the outer side of the granulator shell, and the extrusion crushing unit is arranged above the inner part of the granulator shell; the abrasive grain mechanism comprises an inner abrasive grain unit and an outer abrasive grain unit, wherein the outer abrasive grain unit is arranged below the extrusion crushing unit, and the inner abrasive grain unit is arranged inside the outer abrasive grain unit.
The technical scheme of the utility model is further improved as follows: the driving unit comprises a first motor fixedly arranged on the outer side surface of the granulator shell, a driving belt pulley group is fixedly arranged on an output shaft of the first motor, a flywheel is fixedly arranged at the upper end of the driving belt pulley group, and an eccentric shaft is fixedly arranged on the inner side surface of the flywheel.
By adopting the technical scheme, the flywheel and the eccentric shaft are driven to rotate by the driving belt wheel set driven by the motor.
The technical scheme of the utility model is further improved as follows: the extrusion crushing unit comprises a frame, wherein two side walls of the upper end of the frame are respectively and fixedly connected with the eccentric shaft, a movable jaw plate is fixedly arranged on the surface of the upper side of the frame, and a guard plate is arranged on one side of the frame.
By adopting the technical scheme, the frame is driven by the flywheel and the eccentric shaft to do tilting, rotating and reciprocating movement under the cooperation of the telescopic rod.
The technical scheme of the utility model is further improved as follows: the outer side surface of the guard plate is fixedly connected with the inner side wall of the granulator shell, and a fixed jaw plate is fixedly arranged on the surface of one side of the guard plate, which is close to the movable jaw plate.
By adopting the technical scheme, the frame and the guard plate are mutually matched to enable the movable jaw plate and the fixed jaw plate to simulate the matching occlusion action of the animal lower jaw and the upper jaw to crush the ceramic blocks, so that the crushing effect is good, and the production efficiency is effectively improved.
The technical scheme of the utility model is further improved as follows: the lower side surface of frame articulates there is the telescopic link, the one end and the granulator shell lateral wall rotation of telescopic link are connected, the downside surface lower extreme of frame articulates there is the adjustment toggle plate, the below of adjustment toggle plate is provided with the spacing pull rod, the both ends of spacing pull rod respectively with the lateral wall fixed connection of granulator shell, the below inner wall and the surface sliding connection of spacing pull rod of adjustment toggle plate.
By adopting the technical scheme, the limiting pull rod is matched with the reciprocating motion of the adjusting toggle plate sliding matched frame to adjust the position, so that the stable operation of the device is maintained.
The technical scheme of the utility model is further improved as follows: the inner grinding unit comprises a second motor which is symmetrically arranged and fixedly arranged on the outer side surface below the granulator shell, two groups of grinding rollers are fixedly arranged on the output shafts of the second motor, and one ends of the two groups of grinding rollers are rotationally connected with the side wall of the granulator shell.
By adopting the technical scheme, the primarily broken ceramic fragments fall into the outer grinding ring, and the motor II drives the grinding roller to rotate in the outer grinding ring.
The technical scheme of the utility model is further improved as follows: the outer abrasive particle unit comprises an outer grinding ring arranged on the outer side of the grinding roller, the side surface of the outer grinding ring is fixedly connected with the inner side surface of the granulator shell, the upper end of the outer grinding ring is provided with a feed inlet, and the lower end of the outer grinding ring is fixedly provided with a particle outlet groove body.
By adopting the technical scheme, the grinding roller rotates in the outer grinding ring, and the staggered running-in teeth are utilized to carry out secondary running-in on the ceramic fragments again so as to enable the ceramic fragments to be ground into ceramic particles with irregular sizes, so that the closed outer grinding ring reduces dust generation and has the advantages of high granulating efficiency and low energy consumption.
By adopting the technical scheme, compared with the prior art, the utility model has the following technical progress:
1. the utility model provides an irregular ceramic particle granulating device, wherein a forged ceramic block is put between a fixed jaw plate and a movable jaw plate from a feeding bin above a granulator shell, a motor drives a driving belt pulley group to drive a flywheel and an eccentric shaft to rotate, a frame is driven by the flywheel and the eccentric shaft to do inclined rotation and reciprocating motion under the cooperation of a telescopic rod and is mutually matched with a guard plate, so that the movable jaw plate and the fixed jaw plate simulate the cooperation and occlusion motion of a lower jaw and an upper jaw of an animal to crush the ceramic block, and a limiting pull rod is matched with an adjusting toggle plate to slide to be matched with the reciprocating motion of the frame to perform position adjustment, thereby playing the role of maintaining the stable operation of the device, achieving good crushing effect and effectively improving the production efficiency.
2. The utility model provides an irregular ceramic particle granulating device, ceramic fragments which are primarily crushed fall into an outer grinding ring, a motor II drives a grinding roller to rotate in the outer grinding ring, and the ceramic fragments are secondarily ground into ceramic particles with irregular sizes by using staggered running-in teeth, so that dust is reduced by a closed outer grinding ring, and the irregular ceramic particle granulating device has the advantages of high granulating efficiency and low energy consumption.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the structure of the present utility model;
FIG. 3 is a schematic view of a structural ceramic block shredding mechanism according to the present utility model;
fig. 4 is a schematic view of a structured abrasive particle mechanism according to the present utility model.
In the figure: 1. a ceramic pellet granulating device body; 11. a granulator housing; 2. a ceramic block breaking mechanism; 21. a first motor; 22. driving the belt pulley group; 23. a flywheel; 231. an eccentric shaft; 24. a frame; 241. a swing jaw plate; 25. a guard board; 251. a fixed jaw plate; 26. a telescopic rod; 27. adjusting the toggle plate; 28. a limit pull rod; 3. an abrasive grain mechanism; 31. a second motor; 32. grinding roller; 33. an outer grinding ring; 331. and (5) discharging the grain tank body.
Detailed Description
The utility model is further illustrated by the following examples:
example 1
As shown in fig. 1-4, the utility model provides an irregular ceramic particle granulating device, which comprises a ceramic particle granulating device main body 1, wherein the ceramic particle granulating device main body 1 comprises a granulator shell 11, a feeding bin is fixedly arranged at the upper end of the granulator shell 11, a discharging guide plate is fixedly arranged at the lower end of the granulator shell 11, a power supply and a control device are externally connected with the granulator shell 11, a ceramic block crushing mechanism 2 is arranged above the granulator shell 11, and an abrasive particle mechanism 3 is arranged below the ceramic block crushing mechanism 2; the ceramic block crushing mechanism 2 comprises a driving unit and an extrusion crushing unit, wherein the driving unit is arranged at the outer side of the granulator shell 11, and the extrusion crushing unit is arranged above the inner part of the granulator shell 11; the abrasive grain mechanism 3 comprises an inner abrasive grain unit and an outer abrasive grain unit, the outer abrasive grain unit is arranged below the extrusion crushing unit, the inner abrasive grain unit is arranged inside the outer abrasive grain unit, the driving unit comprises a first motor 21 fixedly arranged on the outer side surface of the granulator shell 11, an output shaft of the first motor 21 is fixedly provided with a driving belt pulley group 22, the upper end of the driving belt pulley group 22 is fixedly provided with a flywheel 23, the inner side surface of the flywheel 23 is fixedly provided with an eccentric shaft 231, the extrusion crushing unit comprises a frame 24, two side walls of the upper end of the frame 24 are respectively and fixedly connected with the eccentric shaft 231, a movable jaw plate 241 is fixedly arranged on the upper side surface of the frame 24, a guard plate 25 is arranged on one side of the frame 24, a forged ceramic block is poured between the fixed jaw plate 251 and the movable jaw plate 241 from a bin above the granulator shell 11, the first motor 21 drives the driving belt pulley group 22 to drive the flywheel 23 and the eccentric shaft 231 to rotate, the frame 24 is driven by the flywheel 23 and the eccentric shaft 231 to do oblique rotation reciprocating motion under the cooperation of the telescopic rod 26, and the guard plate 25 is matched with the jaw plate 251 to simulate the movable jaw of the movable jaw plate 241 and the movable jaw of an animal to crush a ceramic block.
Example 2
As shown in fig. 1-4, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, the outside surface of backplate 25 and the inside wall fixed connection of granulator shell 11, the backplate 25 is close to the side surface fixed mounting of movable jaw 241 and has fixed jaw 251, the downside surface of frame 24 articulates there is telescopic link 26, the one end and the granulator shell 11 lateral wall of telescopic link 26 rotate to be connected, the downside surface lower extreme of frame 24 articulates there is adjustment toggle plate 27, the below of adjustment toggle plate 27 is provided with spacing pull rod 28, the both ends of spacing pull rod 28 respectively with the lateral wall fixed connection of granulator shell 11, the below inner wall of adjustment toggle plate 27 and the surface sliding connection of spacing pull rod 28, the reciprocating motion of adjustment toggle plate 27 sliding fit frame 24 is made the position adjustment to spacing pull rod 28 cooperation, play the effect of maintaining device steady operation, the crushing effect is good, effectively promote production efficiency.
Example 3
As shown in fig. 1-4, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, the inner grinding unit comprises a second motor 31 which is symmetrically and fixedly arranged on the outer side surface of the lower part of the granulator shell 11, the output shafts of the second motors 31 are fixedly provided with grinding rollers 32, one ends of the two grinding rollers 32 are rotationally connected with the side wall of the granulator shell 11, the outer grinding unit comprises an outer grinding ring 33 which is arranged on the outer side of the grinding rollers 32, the side surface of the outer grinding ring 33 is fixedly connected with the inner side surface of the granulator shell 11, the upper end of the outer grinding ring 33 is provided with a feed inlet, the lower end of the outer grinding ring 33 is fixedly provided with a granule outlet groove 331, the primarily broken ceramic fragments fall into the outer grinding ring 33, the second motor 31 drives the grinding rollers 32 to rotate in the outer grinding ring 33, and the staggered grinding teeth are utilized to grind the ceramic fragments into ceramic particles with irregular closed sizes again, so that dust generation is reduced by the outer grinding ring 33, and the advantages of high granulating efficiency and low energy consumption are achieved.
The working principle of the irregular ceramic particle granulating device is specifically described below.
As shown in fig. 1-4, firstly, the forged ceramic blocks are put between a fixed jaw plate 251 and a movable jaw plate 241 from a feeding bin above a granulator shell 11, a motor I21 drives a driving belt pulley group 22 to drive a flywheel 23 to rotate, a frame 24 is driven by the flywheel 23 to perform inclined rotation and reciprocating motion under the cooperation of a telescopic rod 26 and mutually cooperate with a guard plate 25, so that the movable jaw plate 241 and the fixed jaw plate 251 simulate the cooperation and engagement motion of the jaw and the upper jaw of an animal to crush the ceramic blocks, then, the primarily crushed ceramic fragments fall into an outer grinding ring 33, a motor II 31 drives a grinding roller 32 to rotate inside the outer grinding ring 33, the ceramic fragments are ground into ceramic particles with irregular sizes again by using staggered running-in teeth, and finally, the ceramic particles are discharged and collected through a particle discharging groove 331 and a discharging guide plate.
The foregoing utility model has been generally described in great detail, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, it is intended to cover modifications or improvements within the spirit of the inventive concepts.
Claims (7)
1. The utility model provides an irregular ceramic particle prilling granulator, includes ceramic particle prilling granulator main part (1), ceramic particle prilling granulator main part (1) is including granulator shell (11), the upper end fixed mounting of granulator shell (11) has the feeding storehouse, the lower extreme fixed mounting of granulator shell (11) has the ejection of compact baffle, granulator shell (11) external have power and controlling means, its characterized in that: a ceramic block breaking mechanism (2) is arranged above the granulator shell (11), and an abrasive grain mechanism (3) is arranged below the ceramic block breaking mechanism (2);
the ceramic block crushing mechanism (2) comprises a driving unit and an extrusion crushing unit, wherein the driving unit is arranged at the outer side of the granulator shell (11), and the extrusion crushing unit is arranged above the inner part of the granulator shell (11);
the abrasive grain mechanism (3) comprises an inner abrasive grain unit and an outer abrasive grain unit, the outer abrasive grain unit is arranged below the extrusion crushing unit, and the inner abrasive grain unit is arranged inside the outer abrasive grain unit.
2. An irregular ceramic particle granulation apparatus according to claim 1, wherein: the driving unit comprises a first motor (21) fixedly arranged on the outer side surface of the granulator shell (11), a driving belt pulley group (22) is fixedly arranged on an output shaft of the first motor (21), a flywheel (23) is fixedly arranged at the upper end of the driving belt pulley group (22), and an eccentric shaft (231) is fixedly arranged on the inner side surface of the flywheel (23).
3. An irregular ceramic particle granulation apparatus according to claim 1, wherein: the extrusion crushing unit comprises a frame (24) with two side walls at the upper end fixedly connected with the eccentric shafts (231), a movable jaw plate (241) is fixedly arranged on the upper side surface of the frame (24), and a guard plate (25) is arranged on one side of the frame (24).
4. An irregular ceramic particle granulation apparatus according to claim 3, wherein: the outer side surface of the guard plate (25) is fixedly connected with the inner side wall of the granulator shell (11), and a fixed jaw plate (251) is fixedly arranged on the surface of one side of the guard plate (25) close to the movable jaw plate (241).
5. An irregular ceramic particle granulation apparatus according to claim 3, wherein: the utility model discloses a granulator, including frame (24), adjusting toggle plate (27), limiting pull rod (28), the lower side surface of frame (24) articulates there is telescopic link (26), the one end of telescopic link (26) is connected with granulator shell (11) lateral wall rotation, the lower side surface lower extreme of frame (24) articulates there is adjusting toggle plate (27), the below of adjusting toggle plate (27) is provided with limiting pull rod (28), the both ends of limiting pull rod (28) respectively with granulator shell (11) lateral wall fixed connection, the below inner wall of adjusting toggle plate (27) and limiting pull rod (28) surface sliding connection.
6. An irregular ceramic particle granulation apparatus according to claim 1, wherein: the inner grinding unit comprises a second motor (31) which is symmetrically arranged and fixedly arranged on the outer side surface below the granulator shell (11), two groups of grinding rollers (32) are fixedly arranged on the output shafts of the second motor (31), and one ends of the two groups of grinding rollers (32) are rotatably connected with the side wall of the granulator shell (11).
7. An irregular ceramic particle granulation apparatus according to claim 1, wherein: the outer abrasive particle unit comprises an outer grinding ring (33) arranged on the outer side of the grinding roller (32), the side surface of the outer grinding ring (33) is fixedly connected with the inner side surface of the granulator shell (11), a feed inlet is formed in the upper end of the outer grinding ring (33), and a particle outlet groove body (331) is fixedly formed in the lower end of the outer grinding ring (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320337186.4U CN219663775U (en) | 2023-02-28 | 2023-02-28 | Irregular ceramic particle granulating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320337186.4U CN219663775U (en) | 2023-02-28 | 2023-02-28 | Irregular ceramic particle granulating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219663775U true CN219663775U (en) | 2023-09-12 |
Family
ID=87928468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320337186.4U Active CN219663775U (en) | 2023-02-28 | 2023-02-28 | Irregular ceramic particle granulating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219663775U (en) |
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2023
- 2023-02-28 CN CN202320337186.4U patent/CN219663775U/en active Active
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