CN219660870U

CN219660870U - Tunnel frozen machine with steam sterilization function

Info

Publication number: CN219660870U
Application number: CN202321182902.2U
Authority: CN
Inventors: 曲家海; 王永鹏; 郑连杰; 山地康裕
Original assignee: Fude Food Engineering Technology Dalian Co ltd
Current assignee: Fude Food Engineering Technology Dalian Co ltd
Priority date: 2023-05-17
Filing date: 2023-05-17
Publication date: 2023-09-12
Anticipated expiration: 2033-05-17

Abstract

The utility model discloses a steam sterilization tunnel instant freezer, which comprises a freezer body, wherein the top of the freezer body is fixedly connected with a box body, a material guide plate is arranged in the box body, steam equipment is arranged at the bottom of the box body, instant freezer equipment is arranged at the bottom of the freezer body, and a conveying unit is arranged on the freezer body; the conveying unit comprises a detector, a servo motor, a cam, a movable rod, a fan, a first conveying belt, a controller, a shell, a second torsion spring and a second conveying belt; the first conveyer belt is arranged on the inner wall of the machine body. The utility model relates to the technical field of instant freezers, in which moisture carried by food is dried before the food is frozen by matching a fan, a movable rod and a cam, and meanwhile, the food is monitored in real time by a detector, so that the food is prevented from being piled up, the air drying effect is affected, the quick freezing efficiency of the food is accelerated, the weight of the food is reduced, the transportation cost is reduced, and the quality of the food is improved.

Description

Tunnel frozen machine with steam sterilization function

Technical Field

The utility model relates to the technical field of instant freezers, in particular to a steam sterilization tunnel instant freezer.

Background

In order to preserve food for a long time, the food is often required to be sterilized and then placed into an instant freezer for quick freezing treatment, and in order to improve the continuity of work, a steam sterilization tunnel instant freezer is provided.

After the food materials are sterilized at high temperature and high pressure, the food materials are quickly frozen by the quick-freezing machine, the food materials are driven by the mesh belt to move in the quick-freezing machine, and the quick-freezing machine continuously blows cold air against the food materials during the moving process so as to quickly freeze the food materials.

After the food material is subjected to high-temperature and high-pressure sterilization treatment, the food material can carry moisture, and if quick-freezing treatment is immediately carried out, the weight of the food material can be increased, the quality of the food material is affected, and therefore the problems of increased transportation cost, inconvenience in selling and the like are solved.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides a steam sterilization tunnel instant freezer, which solves the problems that when food materials are subjected to high-temperature and high-pressure sterilization treatment, the food materials can carry moisture, and if the quick freezing treatment is immediately carried out, the weight of the food materials can be increased, and the quality of the food materials is affected.

In order to achieve the above purpose, the present utility model is realized by the following technical scheme: the steam sterilization tunnel instant freezer comprises a freezer body, wherein the top of the freezer body is fixedly connected with a box body, a guide plate is arranged in the box body, steam equipment is installed at the bottom of the box body, instant freezer equipment is installed at the bottom of the freezer body, and a conveying unit is arranged on the freezer body; the conveying unit comprises a detector, a servo motor, a cam, a movable rod, a fan, a first conveying belt, a controller, a shell, a second torsion spring and a second conveying belt; the first conveyer belt is installed in the inner wall of organism, the top of first conveyer belt is provided with the second conveyer belt, the outer wall fixedly connected with shell of second conveyer belt, shell fixedly connected with top in organism, the top of second conveyer belt is provided with the detector, the detector electricity is connected with the controller, controller fixedly connected with is in the top of shell, the controller electricity is connected with servo motor, servo motor's output fixedly connected with cam, one side of cam is provided with the movable rod, the movable rod rotates with the inner wall of shell to be connected, the below of second conveyer belt is provided with the fan, the fan is installed in the lateral wall of shell, the second torsion spring is installed to the rotation junction of movable rod and shell inner wall.

Preferably, the roller is installed to one side that the detector was kept away from to the movable rod, the roller is laminated with the cam outer wall, the round wheel is installed to the bottom of movable rod, the bottom of round wheel is laminated with the top of second conveyer belt.

Preferably, a hopper is mounted on the top of the box body.

Preferably, the top of hopper, the bottom of box, the top of shell and top one side of organism all rotate and are connected with the baffle, the first torsion spring is installed to the rotation junction of the hopper of baffle, the opposite side of baffle is installed sealed pad with the inner wall laminating department of hopper.

Preferably, a baffle is arranged on one side, far away from the baffle, of the outer wall of the machine body, and the bottom of the baffle is attached to the top of the second conveying belt.

Advantageous effects

The utility model provides a steam sterilization tunnel quick freezer, which has the following beneficial effects: this steam sterilization tunnel frozen machine, through the cooperation of fan, movable rod and cam, before the edible material carries out quick-freeze, weather the moisture that carries edible material, utilize the detector to carry out real time monitoring to edible material simultaneously, prevent that edible material from piling up, influence the air-drying effect to not only can accelerate the quick-freeze efficiency of edible material, can reduce cost of transportation when reducing edible material weight, improve the quality of edible material.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the baffle plate, first torsion spring and hopper of FIG. 1;

FIG. 3 is a schematic view of the structure of the servo motor, movable rod and housing of FIG. 1;

fig. 4 is a schematic view of the appearance of the present utility model.

In the figure: 1. the quick-freezing equipment comprises a machine body, 2, a quick-freezing device, 3, a blocking curtain, 4, a baffle plate, 5, a box body, 6, a material guide plate, 7, a hopper, 8, a steam device, 9, a detector, 10, a servo motor, 11, a movable rod, 12, a shell, 13, a fan, 14, a first torsion spring, 15, a first conveying belt, 16, a sealing gasket, 17, a controller, 18, a cam, 19, a roller, 20, a round wheel, 21, a second conveying belt, 22 and a second torsion spring.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In view of the above, the utility model provides a steam sterilization tunnel instant freezer, which is characterized in that moisture carried by food materials is dried before the food materials are quick frozen by the cooperation of a fan, a movable rod and a cam, and meanwhile, the food materials are monitored in real time by a detector, so that the food materials are prevented from being piled up, the air drying effect is affected, the quick freezing efficiency of the food materials is accelerated, the weight of the food materials is reduced, the transportation cost is reduced, and the quality of the food materials is improved.

The components in the present case are sequentially connected by a person skilled in the art, and specific connection and operation sequence should be referred to the following working principle, and the detailed connection means thereof are known in the art, and the following working principle and process are mainly described.

Embodiment one: as can be seen from fig. 1, fig. 3 and fig. 4, a steam sterilization tunnel instant freezer is disclosed, which comprises a freezer body 1, a box body 5 is fixedly connected to the top of the freezer body 1, a material guide plate 6 is arranged in the box body 5, a steam device 8 is installed at the bottom of the box body 5, the working principle of the steam device 8 and the instant freezer 2 is a technology known to the person skilled in the art, the detailed description is not provided herein, through the cooperation of the material guide plate 6 and the steam device 8, after a worker starts an external power supply of the steam device 8, the steam device 8 starts to spray steam into the box body 5, at this time, the steam passes through the material guide plate 6 to contact with food materials, bacteria are killed by high temperature and high pressure, the instant freezer 2 is installed at the bottom of the freezer body 1, the instant freezer 2 adopts a refrigerant to refrigerate, the problem inside the freezer body 1 is guaranteed to be maintained in a low temperature environment, the specific temperature can guarantee that the materials reach an expected frozen state, of course, the material of the freezer body 1 needs to have a heat preservation function, excessive loss of energy is avoided, and the freezer body 1 is provided with a conveying unit; the conveying unit comprises a detector 9, a servo motor 10, a cam 18, a movable rod 11, a fan 13, a first conveying belt 15, a controller 17, a shell 12, a second torsion spring 22 and a second conveying belt 21; the first conveyer belt 15 is arranged on the inner wall of the machine body 1, the quick-freezing equipment is started by a worker in the process of conveying the food through the first conveyer belt 15 and the quick-freezing equipment 2, the quick-freezing equipment is quickly frozen in the process of conveying the food, the second conveyer belt 21 is arranged above the first conveyer belt 15, the outer wall of the second conveyer belt 21 is fixedly connected with the shell 12, the shell 12 is fixedly connected to the top of the machine body 1, the detector 9 is arranged above the second conveyer belt 21, the detector 9 is an image pickup device and is used for monitoring materials in real time, picked images are analyzed through the controller 17, whether stacking, adhesion and the like exist or not is detected, the detector 9 is electrically connected with the controller 17, the controller 17 is fixedly connected to the top of the shell 12, the controller 17 is electrically connected with the servo motor 10, the cam 18 is fixedly connected to the output end of the servo motor 10, the movable rod 11 is rotatably connected with the inner wall of the shell 12, the fan 13 is arranged below the second conveyer belt 21, the fan 13 is arranged on one side of the cam 18, and the side wall 22 of the movable rod 11 is rotatably connected with the inner wall of the shell 12;

in the specific implementation process, it is worth particularly pointing out that, through the cooperation of the material guide plate 6 and the steam equipment 8, when a worker starts an external power supply of the steam equipment 8, the steam equipment 8 starts to spray steam into the box 5, at the moment, the steam passes through the material guide plate 6 to contact with food materials, bacteria are killed by high temperature and high pressure, and through the cooperation of the first conveying belt 15 and the quick-freezing equipment 2, the worker starts the quick-freezing equipment 2 in the process of conveying the food materials by the first conveying belt 15, and quick-freezing treatment is carried out on the food materials in the process of conveying the food materials;

further, a roller 19 is installed on one side of the movable rod 11 far away from the detector 9, the roller 19 is attached to the outer wall of the cam 18, the friction force between the cam 18 and the movable rod 11 can be reduced due to the action of the roller 19, so that the cam 18 can conveniently drive the movable rod 11 to rotate, a round wheel 20 is installed at the bottom of the movable rod 11, the bottom of the round wheel 20 is attached to the top of the second conveying belt 21, the friction force between the movable rod 11 and the second conveying belt 21 can be reduced due to the action of the round wheel 20, and the service life of the second conveying belt 21 and the movable rod 11 is prolonged;

in the specific implementation process, it is worth particularly pointing out that the action of the roller 19 can reduce the friction between the cam 18 and the movable rod 11, so that the cam 18 can drive the movable rod 11 to rotate, and the action of the round wheel 20 can reduce the friction between the movable rod 11 and the second conveyor belt 21, so that the service lives of the second conveyor belt 21 and the movable rod 11 are prolonged;

further, a hopper 7 is arranged at the top of the box body 5, and the hopper 7 is used for facilitating staff to throw food materials into the box body 5;

in the specific implementation, it is worth particularly pointing out that the staff can put the food materials into the interior of the box 5 through the hopper 7;

specifically, when the steam sterilization tunnel instant freezer is used, firstly, a worker drops food materials into the box 5 through the hopper 7, at the moment, the food materials fall on the guide plate 6 to slide, in the sliding process, the worker starts an external power supply of the steam equipment 8, at the moment, the steam equipment 8 sprays a large amount of steam, the steam passes through the guide plate 6 to contact with the food materials, so that is the aim of sterilization is achieved, after the sterilization is finished, the food materials fall out of the box 5, enter the shell 12 and fall on the second conveyor belt 21, then the worker starts the external power supply of the fan 13, at the moment, the fan 13 blows wind into the shell 12, the wind blows from the top of the second conveyor belt 21 after entering the shell 12, the food materials are dried by air, at the moment, the worker can start the external power supply of the detector 9, the food materials on the second conveying belt 21 are monitored in real time to judge whether the stacking adhesion exists, when the stacking adhesion exists, the controller 17 starts an external power supply of the servo motor 10, at the moment, the output end of the servo motor 10 can drive the cam 18 to rotate, then the movable rod 11 can be driven to rotate through the rotation of the cam 18, the bottom of the round wheel 20 is further away from the second conveying belt 21 through the rotation of the movable rod 11, after the movable rod 11 is not acted by force any more, the movable rod 11 is driven to reversely rotate under the action of the second torsion spring 22 to knock the top of the second conveying belt 21, at the moment, the second conveying belt 21 vibrates under the action of force, the stacked food materials can be separated, so that the food materials can be more uniformly subjected to air drying treatment, and along with the continuous conveying of the second conveying belt 21, the food materials enter the inside of the machine body 1 and fall on the first conveying belt 15, at the moment, quick-freezing treatment is carried out on the food materials by utilizing quick-freezing equipment.

Embodiment two: as can be seen from fig. 1 and 2, the top of the hopper 7, the bottom of the box 5, the top of the housing 12 and one side of the top of the machine body 1 are all rotatably connected with the baffle 4, a first torsion spring 14 is installed at the rotation connection position of the hopper 7 of the baffle 4, a sealing gasket 16 is installed at the joint position of the other side of the baffle 4 and the inner wall of the hopper 7, the sealing gasket 16 is made of rubber, and the sealing gasket 16 is used for sealing the hopper 7 and the baffle 4 and preventing heat dissipation in the box 5;

in the specific implementation process, it is worth particularly pointing out that the sealing gasket 16 is used for sealing the hopper 7 and the baffle 4, so as to prevent the heat dissipation in the box 5;

furthermore, a baffle 3 is installed on one side of the outer wall of the machine body 1 far away from the baffle 4, the specific material of the baffle 3 is not limited, the use requirement can be met, the baffle 3 has the function of reducing the loss of the internal temperature of the machine body 1, and the bottom of the baffle 3 is attached to the top of the second conveying belt 21;

in the specific implementation process, it is worth particularly pointing out that the specific materials of the baffle 3 are not limited, and the baffle 3 can meet the use requirement, so that the loss of the internal temperature of the machine body 1 is reduced;

specifically, on the basis of the above embodiment, when the worker rotates the baffle 4 on the hopper 7, the baffle 4 rotates downward to be separated from the box 5, then the food material enters the box 5, and the baffle 4 is not acted by the force any more, the baffle 4 is driven to rotate reversely under the action of the first torsion spring 14, and is attached to the top of the hopper 7 again to seal the box 5, and the food material is sterilized inside the box 5, and after the treatment, falls onto the baffle 4 at the bottom of the box 5, the baffle 4 is driven to rotate to perform the next processing treatment, the structural principle of other baffles 4 is identical to that described above, and the food material is not repeated again, and finally is conveyed away from the inside of the machine body 1 through the first conveying belt 15.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a steam sterilization tunnel frozen machine, includes organism (1), its characterized in that: the automatic quick-freezing machine is characterized in that the top of the machine body (1) is fixedly connected with a box body (5), a guide plate (6) is arranged in the box body (5), steam equipment (8) is arranged at the bottom of the box body (5), quick-freezing equipment (2) is arranged at the bottom of the machine body (1), and a conveying unit is arranged on the machine body (1);

the conveying unit comprises a detector (9), a servo motor (10), a cam (18), a movable rod (11), a fan (13), a first conveying belt (15), a controller (17), a shell (12), a second torsion spring (22) and a second conveying belt (21);

the utility model discloses a motor vehicle, including organism (1) and motor vehicle, including first conveyer belt (15), second conveyer belt (21) are provided with in the inner wall of organism (1) in first conveyer belt (15), the outer wall fixedly connected with shell (12) of second conveyer belt (21), shell (12) fixedly connected with is in the top of organism (1), the top of second conveyer belt (21) is provided with detector (9), detector (9) electricity is connected with controller (17), controller (17) fixedly connected with is in the top of shell (12), controller (17) electricity is connected with servo motor (10), the output fixedly connected with cam (18) of servo motor (10), one side of cam (18) is provided with movable rod (11), the inner wall rotation of movable rod (11) and shell (12) is connected, the below of second conveyer belt (21) is provided with fan (13), fan (13) are installed in the lateral wall of shell (12), second torsion spring (22) are installed in the rotation department of movable rod (11) and shell (12).

2. The steam sterilization tunnel freezer of claim 1, wherein: the movable rod (11) is kept away from one side of detector (9) and installs gyro wheel (19), gyro wheel (19) are laminated with cam (18) outer wall, circle wheel (20) are installed to the bottom of movable rod (11), the bottom of circle wheel (20) is laminated with the top of second conveyer belt (21).

3. The steam sterilization tunnel freezer of claim 1, wherein: a hopper (7) is arranged at the top of the box body (5).

4. The steam sterilization tunnel freezer of claim 3, wherein: the novel hopper is characterized in that the top of the hopper (7), the bottom of the box body (5), the top of the shell (12) and one side of the top of the machine body (1) are all rotationally connected with the baffle (4), a first torsion spring (14) is arranged at the rotational connection position of the hopper (7) of the baffle (4), and a sealing gasket (16) is arranged at the joint position of the other side of the baffle (4) and the inner wall of the hopper (7).

5. The steam sterilization tunnel freezer of claim 1, wherein: the outer wall of the machine body (1) is far away from one side of the baffle plate (4) and provided with the baffle curtain (3), and the bottom of the baffle curtain (3) is attached to the top of the second conveying belt (21).