CN219652246U - Bulk cargo loading equipment suitable for wharf front site - Google Patents
Bulk cargo loading equipment suitable for wharf front site Download PDFInfo
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- CN219652246U CN219652246U CN202321352393.3U CN202321352393U CN219652246U CN 219652246 U CN219652246 U CN 219652246U CN 202321352393 U CN202321352393 U CN 202321352393U CN 219652246 U CN219652246 U CN 219652246U
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- hopper
- dust removing
- electric
- ultrasonic detector
- opening
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- 239000000428 dust Substances 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000004744 fabric Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 13
- 241000282326 Felis catus Species 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 239000013590 bulk material Substances 0.000 claims 4
- 230000001629 suppression Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The utility model belongs to the technical field of wharf unloading, and solves the problem of effective dust suppression in unloading, and relates to bulk cargo loading equipment suitable for wharf front sites, which comprises a hopper portal frame, a hopper lower opening and closing mechanism, four groups of negative pressure dust removing mechanisms, an ultrasonic detector and an electric control system; the hopper comprises an upper hopper body and a lower hopper body, the whole hopper body is fixedly arranged in the hopper door frame and positioned above the lower platform, and the upper end of the upper hopper body is provided with a feed inlet; an overhanging edge is welded on the outer side of the upper bucket body close to four sides of the lower part, and an upper platform is formed at the upper end of the overhanging edge; four groups of negative pressure dust removing mechanisms are arranged on the upper platform along the periphery of the outer part of the upper bucket body; each group of negative pressure dust removing mechanism comprises a cloth bag dust remover, an electric air valve and a dust removing fan; an ultrasonic detector is arranged between the upper end of the upper bucket body and the periphery of the feed inlet; the ultrasonic detector and the electric air valve are connected with an electric control system. The device realizes effective dust suppression and saves power through the combination of the ultrasonic detector and the electric air valve.
Description
Technical Field
The utility model belongs to the technical field of wharf unloading, and particularly relates to loading equipment with energy-saving and environment-friendly functions, which is suitable for wharf front places and used as grain bulk cargoes such as soybeans, barley and the like and ore bulk matters such as zinc ores, copper ores and the like
Background
Dust pollution in the atmosphere is an important factor for causing the reduction of urban atmosphere acid rain, photochemical smog and air visibility, and seriously endangers human health. Along with the increase of the large bulk cargo transportation and storage quantity year by year, the dry bulk cargo, especially various dust-raising heavy cargo species such as cement clinker, tapioca, ore sand, coal, iron ore powder and the like, are loaded and unloaded to the surrounding area of the port to cause dust pollution.
The dust pollution of the dry bulk cargo loading and unloading mainly comes from the processes of storing, transferring and loading and unloading bulk cargo, wherein the dust pollution of storage yards such as port coal, mineral powder and the like greatly exceeds the national secondary air quality standard. Particularly, in the loading and unloading process of coal, mineral powder and the like, because of the higher fall during the discharging of the grab bucket, the transfer point becomes another dust source in the loading and unloading process of the coal and the mineral powder, and the average dust concentration range of the work space of the transfer point is 57.5-285 mg/m < 3 >, which is seriously beyond the national standard of 10mg/m < 3 >. For dust pollution caused by grab operation, no relevant detection data are found, but in the order of magnitude, the dust concentration at the transfer point of the belt conveyor is not lower.
The common negative pressure loading equipment suitable for loading and unloading dry bulk cargos adopts a fixed working mode, and during the working period of the unloading portal crane, the negative pressure fan continuously works, and as the unloading portal crane is intermittent working equipment, the negative pressure fan of the loading equipment continuously works in the idle time between two unloading processes, so that the power consumption is larger.
In order to solve the technical problems, a dry bulk unloading device which is environment-friendly and energy-saving needs to be researched.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide bulk cargo loading equipment which can effectively reduce dust concentration and save power and is suitable for a wharf front site.
The above object of the present utility model is achieved by the following technical solutions:
the bulk cargo loading equipment suitable for the wharf front site comprises a hopper portal frame, a hopper lower opening and closing mechanism, four groups of negative pressure dust removing mechanisms, an ultrasonic detector and an electric control system;
a lower platform is welded at a position, close to the middle part, in the hopper portal frame, and the electric control system is arranged on the lower platform;
the hopper comprises an upper hopper body and a lower hopper body; the hopper is integrally and fixedly arranged in the hopper portal and positioned above the lower platform, the upper hopper body part extends to the upper part of the hopper portal, and the upper end of the upper hopper body part is provided with a feed inlet; a discharge port opening and closing control mechanism is arranged at the lower port of the lower bucket body part;
an overhanging edge is welded at the outer side of the upper bucket body close to four sides of the lower part, and an upper platform is formed at the upper end of the overhanging edge; the four groups of negative pressure dust removing mechanisms are arranged on the upper platform along the periphery of the outer part of the upper bucket body; each group of negative pressure dust removing mechanism comprises a cloth bag dust remover, an electric air valve and a dust removing fan; the bottom of the dust remover box body is densely provided with air inlets, and the air outlets of the bag-type dust remover positioned at the side parts are connected with a dust removing fan through an electric air valve;
an ultrasonic detector is arranged between the upper end of the upper bucket body and the periphery of the feed inlet;
the ultrasonic detector and the electric air valve are connected with the electric control system; the ultrasonic detector is used for detecting a signal that the grab bucket of the feeding door machine moves to the upper part of the hopper and a signal that the grab bucket of the feeding door machine moves away from the upper part of the hopper, and transmitting a detection signal to the electric control system; the electric control system is used for receiving detection signals of the ultrasonic detector and correspondingly outputting opening and closing signals to the electric valve; the electric valve is used for opening and closing an air outlet passage of the dust removing mechanism.
Moreover, the lower end of the hopper portal is contacted with the ground through four lifting support legs; the material door support is characterized by further comprising a travelling mechanism, wherein the travelling mechanism is four groups of travelling wheels, the four groups of travelling wheels are respectively arranged below the material door support and are respectively positioned at the outer sides of the four lifting supporting legs.
The discharging hole opening and closing control mechanism comprises an opening and closing valve and two electric push rods positioned at two sides; the opening and closing valve consists of two arc-shaped valve plates, and the upper ends of the two arc-shaped valve plates are rotatably connected with the side wall of the lower bucket body, which is close to the discharge hole, through a pin shaft; the outer sides of the two opening and closing valves are respectively connected with the electric push rods at the two sides; the upper ends of the two electric push rods are hinged with the corresponding side walls of the lower bucket body side.
And a traction frame extending along the transverse direction is fixed at a position of the hopper portal frame near the lower part.
And still fixedly connected with cat ladder in one side of hopper portal, the cat ladder adopts the zigzag structure, and the lower extreme and the ground contact of cat ladder, the upper end of cat ladder extends to loading equipment's top.
The utility model has the advantages and positive effects that:
1. according to the utility model, the ultrasonic sensor is arranged at the upper end of the hopper, so that the door machine grab bucket can be accurately detected to enter and exit the unloading device in all weather, and the problem of high energy consumption caused by continuous opening of the negative pressure fan of the unloading device in the past is avoided.
2. The negative pressure dust removing device is provided with the electric air valve, does not need to be provided with a compressed air complete equipment to drive the automatic control air valve, does not need to manually and frequently open and close the air valve, and is suitable for unloading working conditions of the door machine.
3. According to the utility model, the ultrasonic sensor and the electric air valve are connected with the electric control system, so that the electric air valve can be quickly opened after the ultrasonic sensor senses that the unloading grab bucket arrives, and the electric air valve can be closed after the ultrasonic sensor senses that the unloading grab bucket leaves, thereby effectively inhibiting dust generated in the unloading process.
4. When the utility model is not used, the four lifting support legs are lifted, so that the four groups of travelling wheels are contacted with the ground, and the travelling wheels can be pulled to the equipment temporary storage area from the dock unloading area, thereby being beneficial to improving the receiving and unloading efficiency of the grocery operation dock.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a right side view of FIG. 1;
fig. 3 is a structural view of the negative pressure dust removing mechanism of the present utility model.
Detailed Description
The structure of the present utility model will be further described by way of examples with reference to the accompanying drawings. It should be noted that the present embodiments are illustrative and not restrictive.
Referring to fig. 1-3, bulk cargo loading equipment suitable for wharf front sites mainly comprises a hopper portal frame 6, a hopper 3, a hopper lower opening and closing mechanism 5, four groups of negative pressure dust removing mechanisms 2, an ultrasonic detector 1 and an electric control system.
The hopper portal frame is a base frame of the loading equipment and is mainly formed by welding pipes. A lower platform is welded at a position close to the middle part in the hopper portal frame. The middle part of lower platform is provided with the blanking mouth, and electrical system installs on lower platform.
The hopper comprises an upper hopper body and a lower hopper body, wherein the lower hopper body is square-cone-shaped, and the upper hopper body is square. The hopper is integrally and fixedly arranged in the hopper portal and positioned above the lower platform, the upper hopper body part extends to the upper part of the hopper portal, and the upper end of the upper hopper body part is provided with a feed inlet. The lower port of the lower bucket body part is provided with a discharge port opening and closing control mechanism for controlling the opening and closing of the discharge port of the hopper, and when the hopper is opened, the unloading of the loading equipment can be realized, the material is unloaded and falls on a transport vehicle stopped below the discharge port of the lower platform, and when the material is not unloaded, the discharge port of the hopper is closed. The structural style that discharge gate control mechanism that opens and shuts can adopt is: comprises an opening and closing valve and two electric push rods positioned at two sides; the opening and closing valve consists of two arc-shaped valve plates, and the upper ends of the two arc-shaped valve plates are rotatably connected with the side wall of the lower bucket body, which is close to the discharge hole, through a pin shaft; the outer sides of the two opening and closing valves are respectively connected with the electric push rods at the two sides; the upper ends of the two electric push rods are hinged with the corresponding side walls of the lower bucket body side. The two electric push rods extend and retract the rod to respectively close the discharge hole and open the discharge hole.
An overhanging edge is welded on the outer side of the upper bucket body close to four sides of the lower part, and an upper platform is formed at the upper end of the overhanging edge. The four groups of negative pressure dust removing mechanisms are arranged on the upper platform along the periphery of the outer part of the upper bucket body, namely, a group of negative pressure dust removing mechanisms are arranged outside the four sides of the upper bucket body. The structure form of the overhanging edge is suitable for the air inlet without influencing the negative pressure dust removing structure, and the overhanging edge is provided with vent holes or a plurality of supporting frame structures with equal height. The periphery at the feed inlet of last bucket body forms the surrounding type dust removal, and when the material was unloaded from the hopper feed inlet to the door machine grab bucket of coming material, four groups negative pressure dust removal structures were operated simultaneously, can reach better dust removal effect. Each group of negative pressure dust removing mechanism comprises a cloth bag dust remover 2.1, an electric air valve 2.2 and a dust removing fan 2.3. The bottom of the dust remover box body is densely provided with air inlets, dust removing bags for fine dried noodles are arranged inside, and the air outlets of the bag-type dust remover at the side parts are connected with a dust removing fan through an electric air valve.
An ultrasonic detector is arranged between the upper end of the upper bucket body and the periphery of the feed inlet.
The ultrasonic detector and the electric air valve are connected with the electric control system; the ultrasonic detector is used for detecting a signal that the grab bucket of the feeding door machine moves to the upper part of the hopper and a signal that the grab bucket of the feeding door machine moves away from the upper part of the hopper, and transmitting a detection signal to the electric control system; the electric control system is used for receiving detection signals of the ultrasonic detector and correspondingly outputting opening and closing signals to the electric valve; the electric valve is used for opening and closing an air outlet passage of the dust removing mechanism. Specific: before starting operation, starting a dust removal fan; when the grab bucket takes materials and then moves to the upper part of the hopper, the detector above the material port detects the grab bucket and then sends out a signal, the electric valve on the fan pipeline is opened, and the grab bucket enters the hopper to discharge materials. After the discharging is finished, the grab bucket leaves the hopper, a detector above the material port detects a signal that the grab bucket leaves, and an electric valve on a fan pipeline is closed to complete one grab bucket discharging operation cycle.
In order to realize stable support of the bulk cargo loading equipment during operation and move to a temporary storage area when the bulk cargo loading equipment is not required to be used, the technical scheme is preferably adopted as follows: the lower end of the hopper portal is contacted with the ground through four lifting supporting legs 9. The lower part of the hopper portal frame also comprises a travelling mechanism, wherein the travelling mechanism is four groups of travelling wheels 8, and the four groups of travelling wheels are respectively arranged below the material gate bracket and are respectively positioned at the outer sides of the four lifting supporting legs. When the equipment works, the four lifting support legs fall down, and the four travelling wheels are separated from contact with the ground, so that the equipment is stably supported; when the equipment needs to be moved, the four lifting support legs are lifted, and the four travelling wheels are in contact with the ground, so that the equipment is convenient to move. In order to facilitate moving the bulk cargo loading equipment, a traction frame 7 extending transversely is fixed at a position of the hopper portal close to the lower part, and can be connected with power traction equipment through a traction rope so as to facilitate moving.
For convenient operation, maintenance and the use of equipment, still fixedly connected with cat ladder 4 in one side of hopper portal, the cat ladder adopts the zigzag structure, and the lower extreme and the ground contact of cat ladder, the upper end of cat ladder extends to loading equipment's top.
Although the embodiments of the present utility model and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit of the utility model and the appended claims, and therefore the scope of the utility model is not limited to the embodiments and the disclosure of the drawings.
Claims (5)
1. Bulk cargo loading equipment suitable for wharf leading-edge field, its characterized in that: comprises a hopper portal frame, a hopper lower opening and closing mechanism, four groups of negative pressure dust removing mechanisms, an ultrasonic detector and an electric control system;
a lower platform is welded at a position, close to the middle part, in the hopper portal frame, and the electric control system is arranged on the lower platform;
the hopper comprises an upper hopper body and a lower hopper body; the hopper is integrally and fixedly arranged in the hopper portal and positioned above the lower platform, the upper hopper body part extends to the upper part of the hopper portal, and the upper end of the upper hopper body part is provided with a feed inlet; a discharge port opening and closing control mechanism is arranged at the lower port of the lower bucket body part;
an overhanging edge is welded at the outer side of the upper bucket body close to four sides of the lower part, and an upper platform is formed at the upper end of the overhanging edge; the four groups of negative pressure dust removing mechanisms are arranged on the upper platform along the periphery of the outer part of the upper bucket body; each group of negative pressure dust removing mechanism comprises a cloth bag dust remover, an electric air valve and a dust removing fan; the bottom of the dust remover box body is densely provided with air inlets, and the air outlets of the bag-type dust remover positioned at the side parts are connected with a dust removing fan through an electric air valve;
an ultrasonic detector is arranged between the upper end of the upper bucket body and the periphery of the feed inlet;
the ultrasonic detector and the electric air valve are connected with the electric control system; the ultrasonic detector is used for detecting a signal that the grab bucket of the feeding door machine moves to the upper part of the hopper and a signal that the grab bucket of the feeding door machine moves away from the upper part of the hopper, and transmitting a detection signal to the electric control system; the electric control system is used for receiving detection signals of the ultrasonic detector and correspondingly outputting opening and closing signals to the electric valve; the electric valve is used for opening and closing an air outlet passage of the dust removing mechanism.
2. The bulk material loading apparatus for use in a dockside yard of claim 1, wherein: the lower end of the hopper portal is contacted with the ground through four lifting support legs; the material door support is characterized by further comprising a travelling mechanism, wherein the travelling mechanism is four groups of travelling wheels, the four groups of travelling wheels are respectively arranged below the material door support and are respectively positioned at the outer sides of the four lifting supporting legs.
3. The bulk material loading apparatus for use in a dockside yard of claim 1, wherein: the discharging hole opening and closing control mechanism comprises an opening and closing valve and two electric push rods positioned at two sides; the opening and closing valve consists of two arc-shaped valve plates, and the upper ends of the two arc-shaped valve plates are rotatably connected with the side wall of the lower bucket body, which is close to the discharge hole, through a pin shaft; the outer sides of the two opening and closing valves are respectively connected with the electric push rods at the two sides; the upper ends of the two electric push rods are hinged with the corresponding side walls of the lower bucket body side.
4. The bulk material loading apparatus for use in a dockside yard of claim 1, wherein: a traction frame extending along the transverse direction is fixed at a position of the hopper portal frame near the lower part.
5. The bulk material loading apparatus for use in a dockside yard of claim 1, wherein: one side of hopper portal still fixedly connected with cat ladder, the cat ladder adopts the zigzag structure, and the lower extreme and the ground contact of cat ladder, the upper end of cat ladder extend to the top of loading equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321352393.3U CN219652246U (en) | 2023-05-31 | 2023-05-31 | Bulk cargo loading equipment suitable for wharf front site |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321352393.3U CN219652246U (en) | 2023-05-31 | 2023-05-31 | Bulk cargo loading equipment suitable for wharf front site |
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CN219652246U true CN219652246U (en) | 2023-09-08 |
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CN202321352393.3U Active CN219652246U (en) | 2023-05-31 | 2023-05-31 | Bulk cargo loading equipment suitable for wharf front site |
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- 2023-05-31 CN CN202321352393.3U patent/CN219652246U/en active Active
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