CN219648396U - Tension feedback device of diamond wire bus water tank wire drawing machine - Google Patents
Tension feedback device of diamond wire bus water tank wire drawing machine Download PDFInfo
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- CN219648396U CN219648396U CN202321246197.8U CN202321246197U CN219648396U CN 219648396 U CN219648396 U CN 219648396U CN 202321246197 U CN202321246197 U CN 202321246197U CN 219648396 U CN219648396 U CN 219648396U
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- tensioning
- drawing machine
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 32
- 239000010432 diamond Substances 0.000 title claims abstract description 32
- 238000005491 wire drawing Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 13
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 7
- 239000002243 precursor Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The utility model provides a tension feedback device of a diamond wire bus water tank wire drawing machine, which comprises a bottom base, wherein a pair of side plates are integrally formed on the bottom base, a tensioning bracket is arranged between the upper ends of the pair of side plates, the tensioning bracket is connected between the upper ends of the pair of side plates through a main rotating shaft, one end of the tensioning bracket is connected with a lead guide, and the other end of the tensioning bracket is connected with a tensioning wheel.
Description
Technical Field
The utility model relates to the technical field of water tank wire drawing machines, in particular to a tension feedback device of a diamond wire bus water tank wire drawing machine.
Background
In the wire drawing process of the diamond wire bus, a wire drawing machine is required to be used for wire drawing of the diamond wire bus so as to enable the diameter, roundness and shape of the wire to meet preset requirements. The wire is paid out from a paying-off device of the wire drawing machine, and is wound on a wire collecting device of the wire drawing machine after being drawn through a wire drawing die. In the process of wire drawing of a diamond wire bus, the quality of a final product is directly affected by controlling the tension level of the wire, and phenomena such as wire drawing dislocation and the like can occur when the tension of the wire is too small, so that wire drawing forming is difficult to realize. For example, application number CN202022698400.8 discloses a wire tension automatic control system for a wire drawing machine of a wire drawing tension automatic detection and adjustment device, which is arranged between a wire winding device and the wire drawing machine and comprises a support column, wherein one side of the support column is rotatably provided with a fixed guide disc and a movable guide disc. When the wire is wound on the fixed guide disc and the movable guide disc, the advancing direction of the wire needs to be changed, so that the corners of the wire are larger than 90 degrees, the required counter pulling force of the wire can be accurately provided, the wire is prevented from generating oversized corners in the production process, and otherwise, chapping or breakage of the wire can be caused.
Disclosure of Invention
In order to solve the problems, the utility model provides a tension feedback device of a diamond wire bus water tank wire drawing machine, so as to solve the problems more exactly.
The utility model is realized by the following technical scheme:
the utility model provides a tension feedback device of a diamond wire bus water tank wire drawing machine, which comprises a bottom base, wherein a pair of side plates are integrally formed on the bottom base, a tensioning support is arranged between the upper ends of the pair of side plates, the tensioning support is connected between the upper ends of the pair of side plates through a main rotating shaft, one end of the tensioning support is connected with a lead guide in a switching manner, the other end of the tensioning support is connected with a tensioning wheel in a switching manner, one end of the main rotating shaft extends to the outside of the side plates, a force transmission supporting rod is fixed at the outer end of the main rotating shaft, a first hinge joint is hinged at the end part of the force transmission supporting rod, a second hinge joint is connected with one force measuring end of the first hinge joint and a tension sensor, and a tensioning force adjusting component is connected (20133).
Further, a height difference capable of tensioning the diamond wire bus exists between the wire passing horizontal height of the lead guide and the wire passing horizontal height of the tensioning wheel.
Furthermore, the outer ring of the lead guide and tensioning wheel is provided with a lead ring groove matched with the diameter of the diamond wire bus bar.
Further, the tensioning force adjusting component comprises a pair of screw rod adapter seats fixed on the outer side wall of the side plate frame, a horizontally arranged positioning screw rod is connected between the pair of screw rod adapter seats, the connecting seat is connected to the positioning screw rod in a threaded mode, the connecting seat is hinged to the second hinge joint, and a hexagonal turning head is arranged at one end of the positioning screw rod.
Further, the tensioning support is provided with a rotating speed measurer on one side of the lead guide, and the detecting end of the rotating speed measurer is connected with one end of the rotating shaft connected with the lead guide.
Further, the tension sensor is connected with the line start-stop control system, the line start-stop control system comprises a PLC and a computer, the computer is connected with the PLC, the PLC is respectively connected with the tension sensor and the rotating speed measurer, the line start-stop control system is provided with a setting range of the tension of the precursor and a control program through the computer, and the line start-stop control system further comprises a numerical display for displaying the force measurement numerical value of the tension sensor and the rotating speed measured by the rotating speed measurer.
The utility model has the beneficial effects that:
1. the wire tensioning device comprises a wire tensioning device, a wire tensioning wheel, a wire guiding device, a wire tensioning device, a wire drawing device and a wire drawing device, wherein the wire tensioning device is used for tensioning wire buses of the wire, the wire guiding device is used for guiding wire of the wire tensioning device, and the wire tensioning device is used for tensioning the wire buses of the wire in the wire tensioning device;
2. in the utility model, the tightness of the diamond wire bus can cause the deflection of the tensioning bracket in the lead wire guiding and tensioning wheel guiding processes, the main rotating shaft conducts the deflection of the force transmission supporting rod, and then the force measurement change of the tension sensor is caused, the tension analog quantity detected by the tension sensor is transmitted to the PLC, the PLC converts the analog quantity data into digital quantity to be compared with the set range of the original wire tension set in the computer, and if the detected tension analog quantity is larger than the set range of the original wire tension set in the computer, the PLC controls the material guiding driving system of the diamond wire bus to stop, thereby realizing automatic stop of the wire disorder and avoiding bad results caused by the wire disorder.
Drawings
FIG. 1 is a first perspective view of the present utility model;
FIG. 2 is a schematic view of a second perspective structure of the present utility model;
FIG. 3 is a side view of the structure of the present utility model;
fig. 4 is a side cross-sectional view of the present utility model.
In the figure: 1. a bottom base; 101. a bottom base; 2. tensioning a bracket; 201. a main rotating shaft; 202. conducting wire guiding; 203. a tensioning wheel; 2011. a force transmission strut; 2012. a first joint; 2013. a second joint; 3. a tension sensor; 4. a tension adjustment assembly; 401. a screw rod adapter; 402. a positioning screw; 4021. hexagonal spanner head; 403. a connecting seat; 5. a diamond wire busbar; 6. a rotation speed measurer.
Detailed Description
In order to more clearly and completely describe the technical scheme of the utility model, the utility model is further described below with reference to the accompanying drawings.
Referring to fig. 1-4, the utility model provides a tension feedback device of a diamond wire bus water tank wire drawing machine, which comprises a bottom base 1, wherein a pair of side frames 101 are integrally formed on the bottom base 1, a tensioning support 2 is arranged between the upper ends of the pair of side frames 101, the tensioning support 2 is connected between the upper ends of the pair of side frames 101 through a main rotating shaft 201, one end of the tensioning support 2 is connected with a lead guide 202, the other end of the tensioning support 2 is connected with a tensioning wheel 203, and a height difference capable of tensioning a diamond wire bus 5 exists between the passing horizontal height of the lead guide 202 and the passing horizontal height of the tensioning wheel 203.
One end of the main rotating shaft 201 extends to the outside of the side plate frame 101, a force transmission supporting rod 2011 is fixed at the outer end of the main rotating shaft 201, a first hinge 2012 is hinged to the end portion of the force transmission supporting rod 2011, a second hinge 2013 is connected to one of the force measurement ends of the first hinge 2012 and the tension sensor 3, a tensioning force adjusting assembly 4 is connected to 20133, the tightness of the diamond wire bus 5 can cause deflection of the tensioning support 2 in the guiding process of the lead guide 202 and the tensioning wheel 203, and the force transmission supporting rod 2011 is conducted by the main rotating shaft 201 to deflect, so that force measurement change of the tension sensor 3 is caused.
The tensioning force adjusting assembly 4 comprises a pair of screw rod adapter seats 401 fixed on the outer side wall of the side plate frame 101, a horizontally arranged positioning screw rod 402 is connected between the pair of screw rod adapter seats 401, a connecting seat 403 is connected to the positioning screw rod 402 in a screwed mode, the connecting seat 403 is hinged to a second hinge joint 2013, a hexagonal wrench head 4021 is arranged at one end of the positioning screw rod 402, the positioning screw rod 402 and the connecting seat 403 are driven to be meshed and driven to rotate through the hexagonal wrench head 4021, and therefore the position of the bottom end of the tension sensor 3 is changed, the lead guide 202 and the deflection direction guided by the tension wheel 203 are changed, and tensioning force on the diamond wire bus 5 is adjusted.
The tensioning support 2 is provided with the rotating speed measurer 6 on one side of the lead wire guide 202, the detecting end of the rotating speed measurer 6 is connected with one end of a rotating shaft connected with the lead wire guide 202, the lead wire guide 202 rotates along with the conveying of the diamond wire bus 5, and the rotating speed measurer 6 detects the rotating speed of the lead wire guide 202, so that the detection of the conveying speed of the diamond wire bus 5 is achieved.
The tension sensor 3 is connected with a line start-stop control system, the line start-stop control system comprises a PLC and a computer, the computer is connected with the PLC, the PLC is respectively connected with the tension sensor 3 and the rotating speed measurer 6, a precursor tension setting range and a control program are arranged in the line start-stop control system through the computer, the line start-stop control system further comprises a numerical display used for displaying a force measurement numerical value of the tension sensor 3 and the rotating speed measured by the rotating speed measurer 6, tension analog quantity detected by the tension sensor 3 is transmitted to the PLC, analog quantity data are converted into digital quantity through the PLC to be compared with the precursor tension setting range set in the computer, and if the detected tension analog quantity is larger than the precursor tension setting range set in the computer, the PLC controls a material guiding driving system of the diamond wire bus 5 to stop.
Working principle: the utility model also tightens the lead guide 202 and the tensioning wheel 203 at the two ends of the bracket 2 to lead the diamond wire bus 5, and the difference between the passing level of the lead guide 202 and the passing level of the tensioning wheel 203 can lead the diamond wire bus 5 to be tightened;
in the utility model, the tightness of the diamond wire bus 5 can cause deflection of the tensioning bracket 2 in the guiding process of the lead guide 202 and the tensioning wheel 203, the main rotating shaft 201 conducts the force transmission support rod 2011 to deflect, so as to cause the force measurement change of the tension sensor 3, the tension analog quantity detected by the tension sensor 3 is transmitted to the PLC, the PLC converts the analog quantity data into digital quantity to be compared with the set range of the tension of the precursor set in the computer, and if the detected tension analog quantity is larger than the set range of the tension of the precursor set in the computer, the PLC controls the guide driving system of the diamond wire bus 5 to stop, thereby realizing automatic stop of the disorder wire and avoiding adverse effects caused by the disorder wire.
Of course, the present utility model can be implemented in various other embodiments, and based on this embodiment, those skilled in the art can obtain other embodiments without any inventive effort, which fall within the scope of the present utility model.
Claims (6)
1. The utility model provides a buddha's warrior attendant line generating line water tank wire drawing machine tension feedback device, includes base (1), its characterized in that, integrated into one piece has a pair of template frame (101) on base (1), is equipped with tensioning support (2) between a pair of template frame (101) upper end, and tensioning support (2) are through main pivot (201) switching between the upper end of a pair of template frame (101), the one end switching of tensioning support (2) has lead wire guide (202), and the other end switching of tensioning support (2) has take-up pulley (203), the one end of main pivot (201) extends to the outside of template frame (101), and the outer end of main pivot (201) is fixed with biography power branch (2011), and the tip of biography power branch (2011) articulates there is first articulated joint (2012), and first articulated joint (2012) are connected with second articulated joint (2013) with one of them dynamometry end of tension sensor (3), and (20133) are connected with tensioning force adjusting component (4).
2. The tension feedback device of the diamond wire bus wire drawing machine according to claim 1, wherein a height difference capable of tensioning the diamond wire bus wire (5) exists between the wire passing level of the wire guide (202) and the wire passing level of the tensioning wheel (203).
3. The tension feedback device of the diamond wire bus water tank wire drawing machine according to claim 1, wherein the outer ring of the lead wire guide (202) and the tension wheel (203) is provided with a wire ring groove matched with the ruler diameter of the diamond wire bus (5).
4. The tension feedback device of the diamond wire bus water tank wire drawing machine according to claim 1, wherein the tension adjusting assembly (4) comprises a pair of screw rod adapter seats (401) fixed on the outer side wall of the side plate frame (101), a horizontally arranged positioning screw rod (402) is connected between the pair of screw rod adapter seats (401), a connecting seat (403) is connected to the positioning screw rod (402) in a threaded mode, the connecting seat (403) is hinged to the second hinge joint (2013), and a hexagonal wrench head (4021) is arranged at one end of the positioning screw rod (402).
5. The tension feedback device of the diamond wire bus water tank wire drawing machine according to claim 1, wherein a rotating speed measurer (6) is arranged on one side of the tensioning support (2) which is positioned on the lead wire guide (202), and a detection end of the rotating speed measurer (6) is connected with one end of a rotating shaft connected with the lead wire guide (202).
6. The tension feedback device of the diamond wire bus water tank wire drawing machine according to claim 1, wherein the tension sensor (3) is connected with a line start-stop control system, the line start-stop control system comprises a PLC and a computer, the computer is connected with the PLC, the PLC is respectively connected with the tension sensor (3) and the rotating speed measurer (6), a setting range of the tension of a precursor and a control program are arranged in the line start-stop control system through the computer, and the line start-stop control system further comprises a numerical display for displaying a force measurement numerical value of the tension sensor (3) and the rotating speed measured by the rotating speed measurer (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321246197.8U CN219648396U (en) | 2023-05-22 | 2023-05-22 | Tension feedback device of diamond wire bus water tank wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321246197.8U CN219648396U (en) | 2023-05-22 | 2023-05-22 | Tension feedback device of diamond wire bus water tank wire drawing machine |
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| Publication Number | Publication Date |
|---|---|
| CN219648396U true CN219648396U (en) | 2023-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202321246197.8U Active CN219648396U (en) | 2023-05-22 | 2023-05-22 | Tension feedback device of diamond wire bus water tank wire drawing machine |
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| CN (1) | CN219648396U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259467A (en) * | 2023-11-22 | 2023-12-22 | 强芯科技(南通)有限公司 | Diamond wire bus stretching device |
-
2023
- 2023-05-22 CN CN202321246197.8U patent/CN219648396U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259467A (en) * | 2023-11-22 | 2023-12-22 | 强芯科技(南通)有限公司 | Diamond wire bus stretching device |
| CN117259467B (en) * | 2023-11-22 | 2024-02-09 | 强芯科技(南通)有限公司 | Diamond wire bus stretching device |
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