CN219638990U - Electric drive fracturing equipment - Google Patents
Electric drive fracturing equipment Download PDFInfo
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- CN219638990U CN219638990U CN202321294968.0U CN202321294968U CN219638990U CN 219638990 U CN219638990 U CN 219638990U CN 202321294968 U CN202321294968 U CN 202321294968U CN 219638990 U CN219638990 U CN 219638990U
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- 238000001816 cooling Methods 0.000 claims description 57
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本申请涉及一种电驱压裂设备,该电驱压裂设备包括柱塞泵、润滑系统以及动力模块,润滑系统包括液力端润滑系统以及动力端润滑系统,所述液力端润滑系统用于对所述柱塞泵的液力端润滑,所述动力端润滑系统用于对所述柱塞泵的动力端润滑;动力模块用于向所述柱塞泵提供动力,所述动力模块包括变速件和至少两个动力件,所述两个动力件的输出端与所述变速件的输入端连接,所述变速件的输出端与所述柱塞泵连接。该电驱压裂设备的动力模块通过两个及以上的动力件作为动力源,可以降低单个动力件的功率,动力件的体积及重量较小,解决现有电驱压裂设备中电机的体积及重力较大导致加工制造难度较大的问题。
This application relates to an electric drive fracturing equipment, the electric drive fracturing equipment includes a plunger pump, a lubrication system and a power module, the lubrication system includes a hydraulic end lubrication system and a power end lubrication system, and the hydraulic end lubrication system is used for For lubricating the hydraulic end of the plunger pump, the power end lubrication system is used to lubricate the power end of the plunger pump; the power module is used to provide power to the plunger pump, and the power module includes The transmission part and at least two power parts, the output ends of the two power parts are connected with the input ends of the speed change part, and the output ends of the speed change part are connected with the plunger pump. The power module of the electric drive fracturing equipment uses two or more power parts as the power source, which can reduce the power of a single power part, and the volume and weight of the power parts are small, which solves the problem of the volume of the motor in the existing electric drive fracturing equipment And the larger gravity causes the problem that processing and manufacturing is more difficult.
Description
技术领域technical field
本申请涉及压裂设备技术领域,尤其涉及一种电驱压裂设备。The present application relates to the technical field of fracturing equipment, in particular to an electric-driven fracturing equipment.
背景技术Background technique
鉴于全球油气开发增产装备朝着低能耗、低噪音、低排放的方向发展,传统以柴油发动机为动力源的压裂设备由于体积大重量大、不环保、不经济等缺点逐步被电驱压裂设备所取代。In view of the fact that global oil and gas development and production stimulation equipment is developing towards low energy consumption, low noise, and low emissions, traditional fracturing equipment powered by diesel engines has gradually been replaced by electric fracturing equipment due to its shortcomings such as large size, heavy weight, environmental protection, and uneconomical equipment replaced.
现有电驱压裂设备,基本采用电机通过传动轴或联轴器等传动部件驱动柱塞泵,采用一个电机驱动一个柱塞泵,或一个电机驱动两个柱塞泵,电机通过变频设备控制转速变化,实现柱塞泵转速变化,最终实现电驱压裂设备排量的变化。这种技术方案电驱压裂设备柱塞泵功率较大,所需要的单个电机输出功率也较大,导致电机体积及重量非常大,加工制造难度较大。The existing electric drive fracturing equipment basically uses a motor to drive the plunger pump through transmission parts such as a transmission shaft or a coupling, and uses one motor to drive one plunger pump, or one motor to drive two plunger pumps, and the motor is controlled by frequency conversion equipment The change of the speed can realize the change of the speed of the plunger pump, and finally realize the change of the displacement of the electric drive fracturing equipment. This technical solution has a large power of the plunger pump of the electric drive fracturing equipment, and requires a large output power of a single motor, resulting in a very large volume and weight of the motor, which makes it difficult to manufacture.
实用新型内容Utility model content
本申请提供了一种电驱压裂设备,以解决现有电驱压裂设备中电机的体积及重力较大导致加工制造难度较大的问题。The present application provides an electric-driven fracturing equipment to solve the problem that the volume and gravity of the motor in the existing electric-driven fracturing equipment are relatively difficult to manufacture due to the large volume.
本申请提供了一种电驱压裂设备,包括:The application provides an electric drive fracturing equipment, including:
柱塞泵;plunger pump;
润滑系统,包括液力端润滑系统以及动力端润滑系统,所述液力端润滑系统用于对所述柱塞泵的液力端润滑,所述动力端润滑系统用于对所述柱塞泵的动力端润滑;以及The lubrication system includes a fluid end lubrication system and a power end lubrication system, the fluid end lubrication system is used to lubricate the fluid end of the plunger pump, and the power end lubrication system is used to lubricate the plunger pump power end lubrication; and
动力模块,用于向所述柱塞泵提供动力,所述动力模块包括变速件和至少两个动力件,所述两个动力件的输出端与所述变速件的输入端连接,所述变速件的输出端与所述柱塞泵连接。A power module, used to provide power to the plunger pump, the power module includes a transmission and at least two power components, the output ends of the two power components are connected to the input ends of the transmission, and the transmission The output end of the component is connected with the plunger pump.
在一种可能的实现方式中,所述变速件还包括相连接的变速总件和变速分件,所述变速分件设置有至少两个,且各所述变速分件与各所述动力件一一对应连接,所述变速总件的输入端与各所述变速分件的输出端连接,所述变速总件的输出端与所述柱塞泵连接。In a possible implementation manner, the transmission part further includes a connected transmission main part and a transmission sub-unit, at least two of the transmission sub-units are provided, and each of the transmission sub-units and each of the power parts One-to-one correspondence connection, the input end of the transmission assembly is connected to the output end of each of the transmission sub-assemblies, and the output end of the transmission assembly is connected to the plunger pump.
在一种可能的实现方式中,所述变速件为一体结构设置,或各所述动力件和各所述变速分件为一体结构设置,或所述变速分件与相连接的所述动力件为一体机构设置,或任意组相连接的所述变速分件和所述动力件为一体结构设置。In a possible implementation manner, the transmission part is provided as an integral structure, or each of the power parts and each of the transmission parts is provided as an integral structure, or the speed change part is connected to the power part It is provided as an integral structure, or any set of connected shifting parts and the power part is provided as an integral structure.
在一种可能的实现方式中,任意数量的相连接的所述变速分件和所述动力件为一体结构设置以形成分动力模块,所述分动力模块的输出端为该模块内各所述变速分件相连接的整体,所述分动力模块的输出端与所述变速总件的输入端连接。In a possible implementation manner, any number of the connected transmission parts and the power parts are integrally configured to form a sub-power module, and the output ends of the sub-power modules are the It is a whole that is connected with the transmission sub-components, and the output end of the sub-power module is connected with the input end of the transmission assembly.
在一种可能的实现方式中,所述变速件还包括相连接的变速总件和变速分件,所述变速分件的输入端连接有至少两个所述动力件,所述变速分件的输出端与所述变速总件连接。In a possible implementation manner, the transmission part further includes a connected transmission assembly and a transmission sub-unit, at least two of the power parts are connected to the input end of the transmission sub-unit, and the transmission sub-unit The output end is connected with the transmission assembly.
在一种可能的实现方式中,所述动力件和所述变速件为一体结构设置,或所述动力件和所述变速件为分体结构设置。In a possible implementation manner, the power member and the transmission member are configured as an integral structure, or the power member and the transmission member are configured as separate structures.
在一种可能的实现方式中,还包括冷却系统,所述冷却系统用于冷却所述动力模块。In a possible implementation manner, a cooling system is further included, and the cooling system is used for cooling the power module.
在一种可能的实现方式中,所述冷却系统包括冷却介质以及动力驱动件,所述动力件和所述变速件内均形成有供所述冷却介质流通的冷却通道,所述动力驱动件用于驱动所述冷却介质的循环流动,所述冷却通道与外界空气连通以通过所述外界空气对所述冷却介质进行换热。In a possible implementation manner, the cooling system includes a cooling medium and a power driving part, and cooling passages for the cooling medium to circulate are formed in the power part and the transmission part, and the power driving part uses In order to drive the circulating flow of the cooling medium, the cooling channel communicates with the outside air to exchange heat for the cooling medium through the outside air.
在一种可能的实现方式中,所述冷却系统还包括与所述冷却通道相连通的冷却器,所述冷却器以对所述冷却介质进行热交换。In a possible implementation manner, the cooling system further includes a cooler communicated with the cooling channel, and the cooler is configured to perform heat exchange on the cooling medium.
在一种可能的实现方式中,所述冷却系统还包括温度控制模块,所述温度控制模块用于检测所述冷却介质的温度,以使所述冷却通道选择性连通所述冷却器。In a possible implementation manner, the cooling system further includes a temperature control module, the temperature control module is configured to detect the temperature of the cooling medium, so that the cooling passage selectively communicates with the cooler.
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solutions provided by the embodiments of the present application have the following advantages:
本实施例所提供的电驱压裂设备,通过液力端润滑系统润滑柱塞泵的液力端,通过动力端润滑系统润滑柱塞泵的动力端,动力模块包括至少两个动力件,通过至少两个动力件以对柱塞泵提供动力源,在柱塞泵功率不变的情况下,设置更多数量的动力件可以降低单个动力件的输出功率,减少单个动力件的体积和重量,便于动力件的加工制造。与此同时,由于柱塞泵输入转速较低,导致动力件输出转速交底,采用低速动力件效率较低,而本申请所提供的技术方案可以降低单个动力件的输出功率,保障动力件的效率。此外,在动力件上连接变速件,通过变速件以调节动力件的转速,从而实现柱塞泵转速的变化,最终实现电驱压裂设备排量的变化,变速件可以实现动力件转速的提高,采用高速动力件效率较高。The electric drive fracturing equipment provided in this embodiment lubricates the hydraulic end of the plunger pump through the hydraulic end lubrication system, and lubricates the power end of the plunger pump through the power end lubrication system. The power module includes at least two power parts. At least two power parts are used to provide a power source for the plunger pump. When the power of the plunger pump remains unchanged, setting more power parts can reduce the output power of a single power part and reduce the volume and weight of a single power part. Facilitate the processing and manufacturing of power parts. At the same time, due to the low input speed of the plunger pump, the output speed of the power part is low, and the efficiency of the low-speed power part is low. The technical solution provided by this application can reduce the output power of a single power part and ensure the efficiency of the power part. . In addition, the speed change part is connected to the power part, and the speed change part is used to adjust the speed of the power part, so as to realize the change of the speed of the plunger pump, and finally realize the change of the displacement of the electric drive fracturing equipment, and the speed change part can realize the increase of the speed of the power part , The efficiency of using high-speed power parts is higher.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute a limitation to the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the drawings in the drawings are not limited to scale.
图1为本申请实施例提供的一种电驱压裂设备的结构示意图;Fig. 1 is a schematic structural diagram of an electric drive fracturing equipment provided in an embodiment of the present application;
图2为本申请实施例提供的一种电驱压裂设备的轴侧示意图;Fig. 2 is an axial schematic diagram of an electric drive fracturing equipment provided in the embodiment of the present application;
图3为本申请实施例提供的一种电驱压裂设备的原理图;Fig. 3 is a schematic diagram of an electric drive fracturing equipment provided in the embodiment of the present application;
图4为本申请实施例提供的一种电驱压裂设备中动力模块的结构示意图;Fig. 4 is a schematic structural diagram of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图5为本申请实施例提供的一种电驱压裂设备中动力模块的轴侧示意图;Fig. 5 is an axial schematic diagram of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图6为本申请实施例提供的一种电驱压裂设备中动力模块的连接原理图;Fig. 6 is a connection schematic diagram of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图7为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(一);Fig. 7 is a schematic diagram (1) of a power module in an electric drive fracturing equipment provided by an embodiment of the present application;
图8为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(二);Fig. 8 is a schematic diagram (2) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图9为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(三);Fig. 9 is a schematic diagram (3) of a power module in an electric-driven fracturing equipment provided in an embodiment of the present application;
图10为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(四);Fig. 10 is a schematic diagram (4) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图11为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(五);Fig. 11 is a schematic diagram (5) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图12为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(六);Fig. 12 is a schematic diagram (6) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图13为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(七);Fig. 13 is a schematic diagram (7) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图14为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(八);Fig. 14 is a schematic diagram (8) of a power module in an electric drive fracturing equipment provided in the embodiment of the present application;
图15为本申请实施例提供的一种电驱压裂设备中动力模块的原理图(九);Fig. 15 is a schematic diagram (9) of a power module in an electric drive fracturing equipment provided in an embodiment of the present application;
图16为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(一);Fig. 16 is a schematic diagram (1) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图17为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(二);Fig. 17 is a schematic diagram (2) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图18为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(三);Fig. 18 is a schematic diagram (3) of the cooling system in an electric drive fracturing equipment provided by the embodiment of the present application;
图19为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(四);Fig. 19 is a schematic diagram (4) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图20为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(五);Fig. 20 is a schematic diagram (5) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图21为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(六);Fig. 21 is a schematic diagram (6) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图22为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(七);Fig. 22 is a schematic diagram (7) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图23为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(八);Fig. 23 is a schematic diagram (8) of a cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图24为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(九);Fig. 24 is a schematic diagram (9) of a cooling system in an electric drive fracturing equipment provided in an embodiment of the present application;
图25为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(十);Fig. 25 is a schematic diagram (10) of the cooling system in an electric drive fracturing equipment provided by the embodiment of the present application;
图26为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(十一);Fig. 26 is a schematic diagram (11) of the cooling system in an electric drive fracturing equipment provided by the embodiment of the present application;
图27为本申请实施例提供的一种电驱压裂设备中冷却系统的原理图(十二);Fig. 27 is a schematic diagram (12) of the cooling system in an electric drive fracturing equipment provided by the embodiment of the present application;
图28为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(一);Fig. 28 is a schematic diagram (1) of the air cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图29为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(二);Fig. 29 is a schematic diagram (2) of the air cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图30为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(三);Fig. 30 is a schematic diagram (3) of the air cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图31为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(四);Fig. 31 is a schematic diagram (4) of the air cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图32为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(五);Fig. 32 is a schematic diagram (5) of the air cooling system in an electric drive fracturing equipment provided in the embodiment of the present application;
图33为本申请实施例提供的一种电驱压裂设备中风冷系统的原理图(六)。Fig. 33 is a schematic diagram (6) of an air-cooling system in an electric-driven fracturing equipment provided in an embodiment of the present application.
附图标记说明:Explanation of reference signs:
1、柱塞泵;2、动力端润滑系统;3、液力端润滑系统;4、高压管汇总成;5、低压管汇总成;1. Piston pump; 2. Power end lubrication system; 3. Fluid end lubrication system; 4. High pressure pipe assembly; 5. Low pressure pipe assembly;
6、动力模块;61、动力件;62、变速件;6. Power module; 61. Power part; 62. Speed change part;
7、冷却系统;71、动力驱动件;72、冷却器;73、温度控制模块;74、风扇。7. Cooling system; 71. Power driver; 72. Cooler; 73. Temperature control module; 74. Fan.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
下文的公开提供了许多不同的实施例或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或字母。这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施例和/或设置之间的关系。The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and arrangements of specific examples are described below. Of course, they are examples only and are not intended to limit the application. Furthermore, the application may repeat reference numbers and/or letters in different instances. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed.
为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的相对位置关系或运动情况,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”、“前”、“后”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置发生了位置翻转或者姿态变化或者运动状态变化,那么这些方向性的指示也相应的随着变化,例如:描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。For the convenience of description, spatial relative terms may be used herein to describe the relative positional relationship or movement of one element or feature as shown in the figure relative to another element or feature. These relative terms are, for example, "inside", " Outside", "Inside", "Outside", "Below", "Below", "Above", "Above", "Front", "Back", etc. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the position of the device in the figure is reversed or the posture changes or the motion state changes, then these directional indications also change accordingly, for example: described as "below other elements or features" or "below other elements Elements that are below" or features will then be oriented "on" or "above" the other elements or features. Thus, the example term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
为了解决现有技术中电驱压裂设备采用一个电机驱动一个柱塞泵,或者采用一个电机驱动两个柱塞泵,导致所需要的单个电机输出功率较大,使得电机体积和重量非常大,加工制造难度较大的技术问题;本申请提供了一种电驱压裂设备,能降低单个电机功率,电机的体积和重量较小,加工制造难度较小。In order to solve the problem that the electric drive fracturing equipment in the prior art uses one motor to drive one plunger pump, or one motor to drive two plunger pumps, resulting in a large output power of a single motor, which makes the volume and weight of the motor very large. A technical problem that is difficult to process and manufacture; the application provides an electric drive fracturing equipment, which can reduce the power of a single motor, the volume and weight of the motor are small, and the process and manufacture are less difficult.
参照图1-图7,本申请实施例提供了一种电驱压裂设备,包括:Referring to Fig. 1-Fig. 7, the embodiment of the present application provides an electric drive fracturing equipment, including:
柱塞泵1;plunger pump 1;
润滑系统,包括液力端润滑系统3以及动力端润滑系统2,所述液力端润滑系统3用于对所述柱塞泵1的液力端润滑,所述动力端润滑系统2用于对所述柱塞泵1的动力端润滑;以及The lubrication system includes a fluid end lubrication system 3 and a power end lubrication system 2, the fluid end lubrication system 3 is used for lubricating the fluid end of the plunger pump 1, and the power end lubrication system 2 is used for The power end of the plunger pump 1 is lubricated; and
动力模块6,用于向所述柱塞泵1提供动力,所述动力模块6包括变速件62和至少两个动力件61,所述两个动力件61的输出端与所述变速件62的输入端连接,所述变速件62的输出端与所述柱塞泵1连接。The power module 6 is used to provide power to the plunger pump 1. The power module 6 includes a transmission part 62 and at least two power parts 61. The output ends of the two power parts 61 are connected to the transmission parts 62. The input end is connected, and the output end of the transmission member 62 is connected with the plunger pump 1 .
通过液力端润滑系统3润滑柱塞泵1的液力端,通过动力端润滑系统2润滑柱塞泵1的动力端,动力模块6包括至少两个动力件61,通过至少两个动力件61以对柱塞泵1提供动力源,在柱塞泵1功率不变的情况下,设置更多数量的动力件61可以降低单个动力件61的输出功率,减少单个动力件61的体积和重量,便于动力件61的加工制造。与此同时,由于柱塞泵1输入转速较低,导致动力件61输出转速交底,采用低速动力件61效率较低,而本申请所提供的技术方案可以降低单个动力件61的输出功率,保障动力件61的效率。此外,在动力件61上连接变速件62,通过变速件62以调节动力件61的转速,从而实现柱塞泵1转速的变化,最终实现电驱压裂设备排量的变化,变速件62可以实现动力件61转速的提高,采用高速动力件61效率较高。The fluid end of the plunger pump 1 is lubricated through the fluid end lubrication system 3, and the power end of the plunger pump 1 is lubricated through the power end lubrication system 2. The power module 6 includes at least two power parts 61, and through at least two power parts 61 In order to provide a power source for the plunger pump 1, under the condition that the power of the plunger pump 1 remains unchanged, setting more power parts 61 can reduce the output power of a single power part 61, reduce the volume and weight of a single power part 61, It facilitates the processing and manufacturing of the power part 61 . At the same time, due to the low input speed of the plunger pump 1, the output speed of the power part 61 is low, and the efficiency of using a low-speed power part 61 is low. However, the technical solution provided by this application can reduce the output power of a single power part 61 to ensure The efficiency of the power member 61. In addition, the transmission member 62 is connected to the power member 61, and the speed change member 62 is used to adjust the speed of the power member 61, so as to realize the change of the speed of the plunger pump 1, and finally realize the change of the displacement of the electric drive fracturing equipment. The speed change member 62 can To realize the improvement of the rotating speed of the power part 61, the efficiency of adopting the high-speed power part 61 is higher.
结合图6,示例性的,在本申请中动力件61采用电机,以电机作为动力源实现柱塞泵1的工作,电机通过传动部件与柱塞泵1连接实现电驱压裂设备的正常运转,传动部件包括传动轴或联轴器等,电机通过变速件62控制转速的变化,当然,在实际使用中动力件61也可以采用其他可驱动柱塞泵1工作的结构,本实施例在此不再赘述。变速件62包括变速箱或减速箱,在本申请中变速件62采用变速箱,电机的输出端通过花键或齿轮或平键或法兰等方式与变速箱的输入端连接,驱动变速箱工作,变速箱具有降速功能,可以将电机输入的高转速通过变速箱内部的齿轮结构降速后输出给柱塞泵1,满足柱塞泵1交底的输入转速需求,并且通过变速箱将电机输出较低的扭矩提升后输出给柱塞泵1,满足柱塞泵1较高的输入扭矩需求;而变速箱的输出端可以通过花键或法兰或平键等方式与柱塞泵1的输入端连接;故在电机设置有至少两个时,多个电机的输出端与变速箱的输入端连接,变速箱的输出端与柱塞泵1的输入端连接。Referring to Fig. 6, for example, in this application, the power part 61 adopts a motor, and the motor is used as a power source to realize the operation of the plunger pump 1, and the motor is connected to the plunger pump 1 through a transmission part to realize the normal operation of the electric drive fracturing equipment , the transmission components include transmission shafts or couplings, etc., and the motor controls the change of the rotational speed through the transmission part 62. Of course, in actual use, the power part 61 can also adopt other structures that can drive the plunger pump 1 to work. This embodiment is here No longer. The transmission part 62 includes a gearbox or a reduction box. In this application, the transmission part 62 adopts a gearbox. The output end of the motor is connected with the input end of the gearbox through splines or gears or flat keys or flanges to drive the gearbox to work. , the gearbox has a speed reduction function, which can reduce the high speed input by the motor through the gear structure inside the gearbox and output it to the plunger pump 1 to meet the input speed requirements of the plunger pump 1, and output the motor through the gearbox The lower torque is boosted and output to the plunger pump 1 to meet the higher input torque requirement of the plunger pump 1; and the output end of the gearbox can be connected to the input of the plunger pump 1 through splines, flanges or flat keys. Therefore, when there are at least two motors, the output ends of the multiple motors are connected to the input ends of the gearbox, and the output ends of the gearbox are connected to the input end of the plunger pump 1.
参见图7和图8,所述动力件61和所述变速件62为一体结构设置,或所述动力件61和所述变速件62为分体结构设置;即多个动力件61和变速件62为一体结构设置,或者每个动力件61和变速箱均为单独部件,并通过后续电连接以实现整体的连接。Referring to Fig. 7 and Fig. 8, the power part 61 and the transmission part 62 are provided as an integral structure, or the power part 61 and the transmission part 62 are arranged in a separate structure; that is, a plurality of power parts 61 and transmission parts 62 is provided as an integral structure, or each power member 61 and the gearbox are separate parts, and are connected as a whole through subsequent electrical connections.
参照图9-图13以及图4当然,变速件62还可以设置有多个,多个变速件62与多个动力件61一一对应连接,使得每个动力件61可以分别对应连接有一个变速件62,实现针对性的对动力件61进行变速调节,而各变速件62的输出端与柱塞泵1的输入端相连接。Referring to Fig. 9-Fig. 13 and Fig. 4, of course, there may be multiple shifting parts 62, and the multiple shifting parts 62 are connected to a plurality of power parts 61 in one-to-one correspondence, so that each power part 61 can be respectively connected with a shifting part. The gears 62 are used to adjust the speed of the power gear 61 in a targeted manner, and the output end of each speed gear 62 is connected to the input end of the plunger pump 1 .
参照图1-图4,在本申请中,电驱压裂设备还包括高压管汇总成4和低压管汇总成5,高压管汇总成4和低压管汇总成5均与柱塞泵1相连接,其中,低压管汇总成5用于实现上液,而高压管汇总成4则用于实现排出。Referring to Fig. 1-Fig. 4, in this application, the electric drive fracturing equipment also includes a high-pressure pipe assembly 4 and a low-pressure pipe assembly 5, and the high-pressure pipe assembly 4 and the low-pressure pipe assembly 5 are connected to the plunger pump 1 , wherein the low-pressure pipes are aggregated into 5 for liquid filling, and the high-pressure pipes are aggregated into 4 for discharge.
参照图9-图13,所述变速件62还包括相连接的变速总件和变速分件,所述变速分件设置有至少两个,且各所述变速分件与各所述动力件61一一对应连接,所述变速总件的输入端与各所述变速分件的输出端连接,所述变速总件的输出端与所述柱塞泵1连接。通过变速总件对各变速分件的输出端进行汇总连接,同时还可以实现降低转速后输出或不调整转速输出或升高转速后输出进行。为方便理解,在本申请的附图中以电机设置有四个为例,从而将各电机的具体连接方式进行详细展示。Referring to Figures 9-13, the shifting member 62 also includes a connected shifting assembly and a shifting sub-piece, at least two of which are provided, and each of the shifting parts and each of the power parts 61 One-to-one correspondence connection, the input end of the transmission assembly is connected to the output end of each of the transmission sub-assemblies, and the output end of the transmission assembly is connected to the plunger pump 1 . The output terminals of each variable speed sub-component are aggregated and connected through the speed change assembly, and at the same time, output can be realized after reducing the speed or outputting without adjusting the speed or after increasing the speed. For the convenience of understanding, in the drawings of the present application, four motors are provided as an example, so as to show the specific connection mode of each motor in detail.
参照图7-图15,所述动力模块6为一体结构设置,或所述变速件62为一体结构设置,或各所述动力件61和各所述变速分件为一体结构设置,或所述变速分件与相连接的所述动力件61为一体机构设置,或任意组相连接的所述变速分件和所述动力件61为一体结构设置。7-15, the power module 6 is provided as an integral structure, or the transmission member 62 is provided as an integral structure, or each of the power members 61 and each of the transmission sub-parts is provided as an integral structure, or the The speed change subunit and the connected power part 61 are provided as an integral structure, or any group of connected speed change subparts and the power part 61 is provided as an integral structure.
参照图7-图13,任意数量的相连接的所述变速分件和所述动力件61为一体结构设置以形成分动力模块6,所述分动力模块6的输出端为该模块内各所述变速分件相连接的整体,所述分动力模块6的输出端与所述变速总件的输入端连接。Referring to Fig. 7-Fig. 13, any number of connected shift parts and the power part 61 are integrally arranged to form a sub-power module 6, and the output end of the sub-power module 6 is the The whole body connected with the transmission sub-component, the output end of the sub-power module 6 is connected with the input end of the transmission assembly.
参照图14和图15,所述变速件62还包括相连接的变速总件和变速分件,所述变速分件的输入端连接有至少两个所述动力件61,所述变速分件的输出端与所述变速总件连接。Referring to Fig. 14 and Fig. 15, the speed change member 62 also includes a connected speed change assembly and a speed change sub-piece, at least two of the power parts 61 are connected to the input end of the speed change sub-piece, and the speed change sub-piece The output end is connected with the transmission assembly.
参照图1-图3,本申请实施例所提供的电驱压裂设备还包括冷却系统7,所述冷却系统7用于冷却所述动力模块6;冷却系统7包括风冷系统或水冷系统。1-3, the electric drive fracturing equipment provided by the embodiment of the present application further includes a cooling system 7 for cooling the power module 6; the cooling system 7 includes an air cooling system or a water cooling system.
结合图28-图33,风冷系统包括风扇74,通过风扇的转动以带动空气的流动,从而带动电机和变速箱的热量。示例性的,所述风扇74可以设置有一个,电机和变速箱均通过一个风扇74实现冷却效果。其中,电机和变速箱在风扇74的吹风方向上依次布置,或者变速箱和电机在风扇74的吹风方向上依次布置;从而使得风扇74所吹出的风可以经过电机和变速箱,从而对电机和变速箱进行降温散热。当然,所述风扇74还可以设置有至少两个,至少一个风扇74与电机相对应设置,以使风扇74吹出的风可以对电机进行降温;至少一个风扇74与变速箱相对应,以使风扇74吹出的风可以对变速箱进行降温,以保障冷却效果。Referring to Figures 28-33, the air cooling system includes a fan 74, which drives the flow of air through the rotation of the fan, thereby driving the heat of the motor and the gearbox. Exemplarily, one fan 74 may be provided, and the motor and the gearbox are cooled by one fan 74 . Wherein, the motor and the gearbox are arranged successively on the blowing direction of the fan 74, or the gearbox and the motor are arranged successively on the blowing direction of the fan 74; The gearbox cools down and dissipates heat. Of course, the fan 74 can also be provided with at least two, at least one fan 74 is set corresponding to the motor, so that the wind blown by the fan 74 can cool the motor; at least one fan 74 is corresponding to the gearbox, so that the fan The wind blown by 74 can cool down the gearbox to ensure the cooling effect.
然而采用风冷系统对动力模块6进行降温时,为了保障空气的流动可以带动电机内部热量,此时就需要较大的风量,而电机无法做到很高的防护等级,在冷却时就容易出现水汽、潮气、灰尘等进入电机内部的情况,从而导致电机绝缘阻值降低,设备无法正常作用。因此,在本申请所提供的电驱压裂设备中,冷却系统7采用水冷系统。However, when the power module 6 is cooled by the air cooling system, in order to ensure the flow of air to drive the internal heat of the motor, a large air volume is required at this time, and the motor cannot achieve a high protection level, and it is easy to appear during cooling. Water vapor, moisture, dust, etc. enter the interior of the motor, resulting in a decrease in the insulation resistance of the motor, and the equipment cannot function normally. Therefore, in the electric drive fracturing equipment provided in this application, the cooling system 7 adopts a water cooling system.
结合图16-图21,所述冷却系统7包括冷却介质以及动力驱动件71,所述动力件61和所述变速件62内均形成有供所述冷却介质流通的冷却通道,所述动力驱动件71用于驱动所述冷却介质的循环流动,所述冷却通道与外界空气连通以通过所述外界空气对所述冷却介质进行换热。冷却介质可以是齿轮油或清水或防冻液等,动力驱动件71采用齿轮泵或离心泵等,齿轮泵或离心泵等可以通过电机驱动或气动泵驱动或液压泵驱动等方式。冷却介质流经电机或变速箱内部将电机内部热量带走导致冷却介质温度升高,从电机或变速箱内部流出后,冷却介质可以通过外部空气进行换热,外部空气将冷却介质的热量带走从而将冷却介质温度降低。采用水冷的方式,整个电机可以采用全封闭设计,实现高防护等级,可以彻底避免水汽、潮气、灰尘等进入电机内部,更加适应油田恶劣作业环境。16-21, the cooling system 7 includes a cooling medium and a power drive member 71, the power drive member 61 and the transmission member 62 are formed with cooling passages for the cooling medium to circulate, the power drive The component 71 is used to drive the circulating flow of the cooling medium, and the cooling channel communicates with the outside air to exchange heat for the cooling medium through the outside air. Cooling medium can be gear oil or clean water or antifreeze etc., and power drive member 71 adopts gear pump or centrifugal pump etc., and gear pump or centrifugal pump etc. can be driven by motor or pneumatic pump or hydraulic pump etc. mode. The cooling medium flows through the motor or gearbox to take away the internal heat of the motor, causing the temperature of the cooling medium to rise. After flowing out from the inside of the motor or gearbox, the cooling medium can exchange heat with the external air, and the external air takes away the heat of the cooling medium Thereby reducing the temperature of the cooling medium. With the water-cooling method, the whole motor can adopt a fully enclosed design to achieve a high protection level, which can completely prevent water vapor, moisture, dust, etc. from entering the motor, and is more suitable for the harsh operating environment of the oil field.
所述冷却系统7还包括与所述冷却通道相连通的冷却器72,所述冷却器72以对所述冷却介质进行热交换。电机的冷却介质通过电机进、出水口与冷却器72连接,冷却介质进入冷却器72后,在冷却器72中与外部空气进行换热,实现冷却介质的温度降低,降温后的冷却介质再次进入电机内部对电机内部进行冷却。通过冷却器72的设置,从电机或变速箱内部流出后进入冷却器72中,温度较低的冷却介质再次从冷却器72中流出后进入电机或变速箱内部,再次带走电机内部热量,最终实现电机内部绕组等部件或变速箱部件在正常温度范围内。The cooling system 7 also includes a cooler 72 communicated with the cooling channel, and the cooler 72 is used for exchanging heat with the cooling medium. The cooling medium of the motor is connected to the cooler 72 through the motor inlet and outlet. After the cooling medium enters the cooler 72, it exchanges heat with the outside air in the cooler 72 to reduce the temperature of the cooling medium, and the cooled cooling medium enters again The motor interior cools the motor interior. Through the setting of the cooler 72, after flowing out from the inside of the motor or the gearbox, it enters the cooler 72, and the cooling medium with a lower temperature flows out of the cooler 72 again and enters the inside of the motor or the gearbox, and takes away the internal heat of the motor again, finally Make sure that components such as the internal windings of the motor or gearbox components are within the normal temperature range.
结合图23-图27,所述冷却系统7还包括温度控制模块73,所述温度控制模块73用于检测所述冷却介质的温度,以使所述冷却通道选择性连通所述冷却器72;本申请实时中对温度控制模块73与冷却器72之间的连接关系不作限制,以实现冷却介质选择性连接冷却器72的功能即可。温度控制模块73可以根据冷却介质温度自动判断冷却介质是否经过冷却器72,提高设备能源利用率;冷却器72的风扇可以根据冷却介质温度自动判断是否旋转,旋转速度大小的控制。23-27, the cooling system 7 further includes a temperature control module 73, the temperature control module 73 is used to detect the temperature of the cooling medium, so that the cooling passage selectively communicates with the cooler 72; In this application, there is no limitation on the connection relationship between the temperature control module 73 and the cooler 72 , as long as the cooling medium is selectively connected to the cooler 72 . The temperature control module 73 can automatically determine whether the cooling medium passes through the cooler 72 according to the temperature of the cooling medium, so as to improve the energy utilization rate of the equipment; the fan of the cooler 72 can automatically judge whether to rotate according to the temperature of the cooling medium, and control the rotation speed.
应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。It should be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" may also be meant to include the plural forms unless the context clearly dictates otherwise. The terms "comprising", "comprising", "containing" and "having" are inclusive and thus indicate the presence of stated features, steps, operations, elements and/or parts but do not exclude the presence or addition of one or Various other features, steps, operations, elements, components, and/or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless an order of performance is specifically indicated. It should also be understood that additional or alternative steps may be used.
尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be referred to as These terms are limited. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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