CN219637287U - Small-size rolling steel ball isothermal separation equipment - Google Patents
Small-size rolling steel ball isothermal separation equipment Download PDFInfo
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- CN219637287U CN219637287U CN202321313807.1U CN202321313807U CN219637287U CN 219637287 U CN219637287 U CN 219637287U CN 202321313807 U CN202321313807 U CN 202321313807U CN 219637287 U CN219637287 U CN 219637287U
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- 238000000926 separation method Methods 0.000 title claims abstract description 67
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 51
- 239000010959 steel Substances 0.000 title claims abstract description 51
- 238000005096 rolling process Methods 0.000 title abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 12
- 230000002035 prolonged effect Effects 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses small-sized rolled steel ball isothermal separation equipment, which relates to the technical field of steel ball manufacturing and comprises a separation unit, a fixed seat movably arranged at the bottom of the separation unit, an adjusting unit, a fixed groove and a control unit, wherein the top of the fixed seat is provided with the fixed groove; the adjusting unit comprises a screw rod movably arranged in the fixed groove, a moving piece movably connected to the side wall of the screw rod and a driving motor fixedly connected to the side wall of the fixed seat; the extension unit is arranged on the side part of the separation unit and comprises a fixed plate fixedly connected to the side part of the separation unit and a sealing plate movably arranged at the joint of the fixed plate and the extension unit. The utility model relates to small-sized rolled steel ball isothermal separation equipment, which realizes the corresponding change of isothermal cooling time and rolling speed required when producing steel balls with different sizes through an adjusting unit and an extending unit; the adaptability is improved.
Description
Technical Field
The utility model relates to the technical field of steel ball manufacturing, in particular to small-sized rolled steel ball isothermal separation equipment.
Background
The steel ball manufacturing method mainly comprises forging, casting, rolling and other production processes. The rolling method for producing the steel balls has the advantages of high production efficiency, high material utilization rate up to 98 percent, high dimensional accuracy, low cost, good quality and the like, can produce 20-180 steel balls per minute, is an advanced ball milling steel ball production process, and the steel balls just rolled need to enter the next isothermal and quenching process, usually directly enter an isothermal machine, so that single high-temperature steel balls are required to pass orderly in the isothermal and quenching process.
Retrieved under publication (bulletin) number: CN218692631U discloses a steel ball air cooling device, adopts the screw transmission axle to rotate, through the steel ball on screw transmission axle from bottom to top slow movement, the steel ball also carries out self rotation in the removal process, more is applicable to the cooling of major diameter steel ball, improves the cooling homogeneity of steel ball.
The scheme facilitates cooling of the large-diameter steel balls, but has poor suitability for small-sized rolled steel balls, isothermal time is inconvenient to control, and when steel balls with different sizes are produced, isothermal cooling time is different, so that the small-sized rolled steel ball isothermal separation equipment is provided.
Disclosure of Invention
The utility model mainly aims to provide small-sized rolled steel ball isothermal separation equipment, and the problems that the adaptability of the small-sized rolled steel ball to the prior art is poor, isothermal time is inconvenient to control and isothermal cooling time is different when steel balls with different sizes are produced are solved through the adjusting unit and the extending unit.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the small rolled steel ball isothermal separation device comprises a separation unit, a fixing seat movably arranged at the bottom of the separation unit, a fixing groove arranged at the top of the fixing seat, and a plurality of fixing grooves arranged at the bottom of the separation unit
The adjusting unit is arranged in the fixing groove;
the adjusting unit comprises a screw rod movably arranged in the fixed groove, a moving piece movably connected to the side wall of the screw rod and a driving motor fixedly connected to the side wall of the fixed seat;
an extension unit provided at a side of the separation unit;
the extension unit comprises a fixed plate fixedly connected to the side part of the separation unit and a sealing plate movably arranged at the joint of the fixed plate and the extension unit;
the connecting unit is arranged between the separating unit and the adjusting unit.
Preferably, the separation unit comprises a U-shaped plate, a separation plate fixedly connected to the inner bottom wall of the U-shaped plate and a self-locking universal wheel movably connected to the bottom of the fixing seat.
Preferably, the number of the self-locking universal wheels is four, and the four self-locking universal wheels are uniformly distributed along four corners of the bottom wall of the fixing seat.
Preferably, the adjusting unit further comprises a limiting gasket fixedly connected to the side wall of the fixed groove opposite to the groove, and the limiting gasket is sleeved on the peripheral side face of the screw rod.
Preferably, the extension unit further comprises a grip handle fixedly connected to the top of the sealing plate.
Preferably, the extension units have two groups, and the two groups of extension units are symmetrically arranged about the U-shaped plate.
Preferably, the connecting unit comprises a mounting seat fixedly connected to the top of the moving part and a connecting plate movably arranged on the mounting seat, and the connecting plate is movably connected with the U-shaped plate.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the screw is driven to rotate through the arranged adjusting unit and the extending unit at the output end of the driving motor, the moving part drives the mounting seat to move along the screw in the rotating process of the screw, the included angle between the U-shaped plate and the fixing seat is changed in the moving process of the mounting seat, the isothermal separation rolling speed of the steel balls is changed by changing the included angle between the U-shaped plate and the fixing seat, when the isothermal cooling time is required to be prolonged, the holding handle is rotated, the sealing plate is driven to realize the communication of the fixing plate and the U-shaped plate, the isothermal separation movement distance of the steel balls is prolonged, the isothermal separation time is prolonged, and the corresponding change of the isothermal cooling time and the rolling speed required when steel balls with different sizes are produced is realized; the adaptability is improved.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
FIG. 3 is an enlarged schematic view of the structure I of FIG. 2 according to the present utility model;
FIG. 4 is a schematic cross-sectional view of the structure of FIG. 2 at A-A in accordance with the present utility model;
fig. 5 is an enlarged schematic view of the structure I of fig. 4 according to the present utility model.
In the figure:
1. a separation unit; 101. a U-shaped plate; 102. a partition plate; 103. self-locking universal wheels;
2. an adjusting unit; 201. a screw rod; 202. a moving member; 203. a driving motor; 204. a limit gasket;
3. an extension unit; 301. a fixing plate; 302. a sealing plate; 303. a grip handle;
4. a connection unit; 401. a mounting base; 402. a connecting plate;
5. a fixing seat.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Example 1
As shown in fig. 1, 2 and 3, a small rolled steel ball isothermal separation device comprises a separation unit 1, a fixed seat 5 movably arranged at the bottom of the separation unit 1, a fixed groove arranged at the top of the fixed seat 5, and a small rolled steel ball isothermal separation device
The adjusting unit 2 is arranged in the fixed groove;
the adjusting unit 2 comprises a screw rod 201 movably arranged in the fixed groove, a moving piece 202 movably connected to the side wall of the screw rod 201 and a driving motor 203 fixedly connected to the side wall of the fixed seat 5, wherein the output end of the driving motor 203 is fixedly connected with the screw rod 201, the output end of the driving motor 203 drives the screw rod 201 to rotate, and in the rotating process of the screw rod 201, the moving piece 202 moves along the screw rod 201;
an extension unit 3, the extension unit 3 being provided at a side portion of the separation unit 1;
the extension unit 3 comprises a fixed plate 301 fixedly connected to the side part of the separation unit 1 and a sealing plate 302 arranged at the joint of the fixed plate 301 and the extension unit 3, and the sealing plate 302 realizes the communication and the closure between the fixed plate 301 and the U-shaped plate 101;
the connecting unit 4, the connecting unit 4 sets up between separation unit 1 and adjustment unit 2, and the connecting unit 4 carries out swing joint with separation unit 1 and adjustment unit 2.
The separation unit 1 comprises a U-shaped plate 101, a separation plate 102 fixedly connected to the inner bottom wall of the U-shaped plate 101 and a self-locking universal wheel 103 movably connected to the bottom of the fixed seat 5, the steel balls are conveniently separated by the design of the separation plate 102, and the whole separation equipment is conveniently moved by the design of the self-locking universal wheel 103.
The number of the self-locking universal wheels 103 is four, and the four self-locking universal wheels 103 are uniformly distributed along four corners of the bottom wall of the fixed seat 5, so that the whole separation equipment is more stable in the moving process.
The extension unit 3 further comprises a holding handle 303 fixedly connected to the top of the sealing plate 302, and the holding handle 303 facilitates opening and closing of the sealing plate 302.
The two groups of extension units 3 are symmetrically arranged about the U-shaped plate 101, and the two groups of steel balls separated in the U-shaped plate 101 are respectively controlled for time extension.
When the isothermal time is required to be prolonged according to the size of the steel ball, the holding handle 303 is rotated to further drive the sealing plate 302 to realize the communication between the fixing plate 301 and the U-shaped plate 101, so that the isothermal separation movement distance of the steel ball is prolonged, the isothermal separation time is prolonged, and the adaptation of isothermal cooling time required when steel balls with different sizes are produced is realized.
Example 2
As shown in fig. 1, 4 and 5, a small rolled steel ball isothermal separation device comprises a separation unit 1, a fixed seat 5 movably arranged at the bottom of the separation unit 1, a fixed groove arranged at the top of the fixed seat 5, and a small rolled steel ball isothermal separation device
The adjusting unit 2 is arranged in the fixed groove;
the adjusting unit 2 comprises a screw rod 201 movably arranged in the fixed groove, a moving piece 202 movably connected to the side wall of the screw rod 201 and a driving motor 203 fixedly connected to the side wall of the fixed seat 5, wherein the output end of the driving motor 203 is fixedly connected with the screw rod 201, the output end of the driving motor 203 drives the screw rod 201 to rotate, and in the rotating process of the screw rod 201, the moving piece 202 moves along the screw rod 201;
an extension unit 3, the extension unit 3 being provided at a side portion of the separation unit 1;
the extension unit 3 comprises a fixed plate 301 fixedly connected to the side part of the separation unit 1 and a sealing plate 302 arranged at the joint of the fixed plate 301 and the extension unit 3, and the sealing plate 302 realizes the communication and the closure between the fixed plate 301 and the U-shaped plate 101;
the connecting unit 4, the connecting unit 4 sets up between separation unit 1 and adjustment unit 2, and the connecting unit 4 carries out swing joint with separation unit 1 and adjustment unit 2.
The separation unit 1 comprises a U-shaped plate 101, a separation plate 102 fixedly connected to the inner bottom wall of the U-shaped plate 101 and a self-locking universal wheel 103 movably connected to the bottom of the fixed seat 5, the steel balls are conveniently separated by the design of the separation plate 102, and the whole separation equipment is conveniently moved by the design of the self-locking universal wheel 103.
The number of the self-locking universal wheels 103 is four, and the four self-locking universal wheels 103 are uniformly distributed along four corners of the bottom wall of the fixed seat 5, so that the whole separation equipment is more stable in the moving process.
The adjusting unit 2 further comprises a limiting washer 204 fixedly connected to the side wall of the fixed groove opposite to the groove, the limiting washer 204 is sleeved on the circumferential side surface of the screw 201, and the limiting washer 204 prevents the moving piece 202 from colliding with the groove wall of the fixed groove in the moving process of the moving piece 202 along the screw 201.
The connecting unit 4 comprises a mounting seat 401 fixedly connected to the top of the moving member 202 and a connecting plate 402 movably arranged on the mounting seat 401, the connecting plate 402 is movably connected with the U-shaped plate 101, and the connecting plate 402 is used for movably connecting the U-shaped plate 101 with the moving member 202.
When the isothermal separation rolling speed of the steel balls is required to be changed according to the size of the produced steel balls, the driving motor 203 is started, the output end of the driving motor 203 drives the screw rod 201 to rotate, in the rotating process of the screw rod 201, the moving part 202 drives the mounting seat 401 to move along the screw rod 201, in the moving process of the mounting seat 401, the included angle between the U-shaped plate 101 and the fixed seat 5 is changed, and the isothermal separation rolling speed of the steel balls is further changed by changing the included angle between the U-shaped plate 101 and the fixed seat 5, so that the adaptability is improved; the model of the driving motor 203 is: FL42STH33-0956MA.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The small rolled steel ball isothermal separation device comprises a separation unit (1) and a fixing seat (5) movably arranged at the bottom of the separation unit (1), wherein a fixing groove is formed in the top of the fixing seat (5), and the small rolled steel ball isothermal separation device is characterized by further comprising
The adjusting unit (2) is arranged in the fixing groove;
the adjusting unit (2) comprises a screw rod (201) movably arranged in the fixed groove, a moving piece (202) movably connected to the side wall of the screw rod (201) and a driving motor (203) fixedly connected to the side wall of the fixed seat (5);
an extension unit (3), the extension unit (3) being arranged at the side of the separation unit (1);
the extension unit (3) comprises a fixed plate (301) fixedly connected to the side part of the separation unit (1) and a sealing plate (302) movably arranged at the joint of the fixed plate (301) and the extension unit (3);
and the connecting unit (4) is arranged between the separating unit (1) and the adjusting unit (2).
2. The small rolled steel ball isothermal separation device according to claim 1, wherein: the separation unit (1) comprises a U-shaped plate (101), a separation plate (102) fixedly connected to the inner bottom wall of the U-shaped plate (101) and a self-locking universal wheel (103) movably connected to the bottom of the fixing seat (5).
3. The small rolled steel ball isothermal separation device according to claim 2, wherein: the number of the self-locking universal wheels (103) is four, and the four self-locking universal wheels (103) are uniformly distributed along four corners of the bottom wall of the fixing seat (5).
4. The small rolled steel ball isothermal separation device according to claim 1, wherein: the adjusting unit (2) further comprises a limiting gasket (204) fixedly connected to the side wall of the fixed groove opposite to the groove, and the limiting gasket (204) is sleeved on the peripheral side face of the screw rod (201).
5. The small rolled steel ball isothermal separation device according to claim 1, wherein: the extension unit (3) further comprises a holding handle (303) fixedly connected to the top of the sealing plate (302).
6. The small rolled steel ball isothermal separation device according to claim 5, wherein: the extension units (3) are arranged in two groups, and the two groups of extension units (3) are symmetrically arranged about the U-shaped plate (101).
7. The small rolled steel ball isothermal separation device according to claim 2, wherein: the connecting unit (4) comprises a mounting seat (401) fixedly connected to the top of the moving part (202) and a connecting plate (402) movably arranged in the mounting seat (401), and the connecting plate (402) is movably connected with the U-shaped plate (101).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321313807.1U CN219637287U (en) | 2023-05-25 | 2023-05-25 | Small-size rolling steel ball isothermal separation equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321313807.1U CN219637287U (en) | 2023-05-25 | 2023-05-25 | Small-size rolling steel ball isothermal separation equipment |
Publications (1)
Publication Number | Publication Date |
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CN219637287U true CN219637287U (en) | 2023-09-05 |
Family
ID=87820837
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321313807.1U Active CN219637287U (en) | 2023-05-25 | 2023-05-25 | Small-size rolling steel ball isothermal separation equipment |
Country Status (1)
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CN (1) | CN219637287U (en) |
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2023
- 2023-05-25 CN CN202321313807.1U patent/CN219637287U/en active Active
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