CN219634611U - Double-shaft vertical wet carbon rod forming machine - Google Patents
Double-shaft vertical wet carbon rod forming machine Download PDFInfo
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- CN219634611U CN219634611U CN202321083136.4U CN202321083136U CN219634611U CN 219634611 U CN219634611 U CN 219634611U CN 202321083136 U CN202321083136 U CN 202321083136U CN 219634611 U CN219634611 U CN 219634611U
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- shaping
- mixing box
- box device
- cylinder
- jig
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 49
- 238000001179 sorption measurement Methods 0.000 claims abstract description 33
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000001556 precipitation Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 239000011796 hollow space material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The utility model relates to a double-shaft vertical wet carbon rod forming machine, which comprises: a mixing box device for stirring the inner raw materials to prevent precipitation; the first power sources are symmetrically arranged at two sides of the mixing box device and used for providing power; a molding part which is arranged on the mixing box device in a lifting manner; the first power source can drive the forming part to be inserted into the mixing box device back and forth in a reciprocating manner; the shaping component is longitudinally movably arranged on the mixing box device and is used for shaping the shaping component; the molding part comprises at least two adsorption parts which are arranged in an array along the vertical direction; the first power source acts to insert the adsorption part into the mixing box device for adsorption, and then the first power source lifts the adsorption part to the shaping part for shaping. The utility model can effectively reduce the occupied area, is suitable for the cooperation production of the mechanical arm, and further improves the production efficiency.
Description
Technical Field
The utility model relates to the technical field of carbon fiber filter element production, in particular to a double-shaft vertical wet carbon rod forming machine.
Background
More than 80% of carbon atoms of the carbon fiber filter element are positioned on the outer surface, and a unique adsorption structure is constructed and is called as surface solid. The prior Chinese patent CN213569547U discloses a filter carbon rod forming machine which can well accelerate the mass production of the filter carbon rods; however, the filter carbon rod forming machine still has the following technical problems:
1. a transverse single-shaft design mode is adopted, and a middle ring die is required to be added during working, so that time is wasted during production operation;
2. the introduction of the mechanical arm cannot be adapted due to the addition of a longer middle ring mold;
3. the transverse single-shaft design method is adopted, so that the occupied area of the production field is increased.
Therefore, it is very necessary to design a double-shaft vertical wet carbon rod forming machine to solve the technical problems.
Disclosure of Invention
The utility model aims to provide a double-shaft vertical wet carbon rod forming machine which adopts a vertical design, can effectively reduce occupied area and is suitable for being introduced into mechanical arm to be produced in a matched mode.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: a biaxial vertical wet carbon rod molding machine, comprising:
a mixing box device for stirring the inner raw materials to prevent precipitation;
the first power sources are symmetrically arranged at two sides of the mixing box device and used for providing power;
a molding part which is arranged on the mixing box device in a lifting manner; the first power source can drive the forming part to be inserted into the mixing box device back and forth in a reciprocating manner;
the shaping component is longitudinally movably arranged on the mixing box device and is used for shaping the shaping component;
wherein: the molding part comprises at least two adsorption parts which are arranged in an array along the vertical direction; the first power source acts to insert the adsorption part into the mixing box device for adsorption, and then the first power source lifts the adsorption part to the shaping part for shaping.
Further, the molding part further comprises a molding bracket; the forming bracket is provided with a second driving source for providing power; the forming support can be relatively movably provided with an adjusting frame, and the second driving source can drive the adjusting frames to be close to or far away from each other; the adsorption part of the shaping component array arranged on the adjusting frame is driven to rotate by a driving motor; one end pipeline of the adsorption part is connected with a negative pressure device.
Further, the second driving source includes a first cylinder and a second cylinder disposed in parallel; the moving directions of the first cylinder and the second cylinder are opposite during the action; magnetic switches are arranged at telescopic positions corresponding to the first cylinder and the second cylinder;
the adsorption part comprises a first jig and a second jig which are rotatably arranged on the adjusting frame; the second driving source can drive the first jig and the second jig to be close to or far away from each other; the first jig and the second jig are hollow revolution bodies;
the negative pressure device comprises a vacuum pump; the output of the vacuum pump is connected with the adsorption part through a solenoid valve pipeline.
Further, one end of each of the first jig and the second jig is rotatably connected with a rotary joint, and the other end of each of the first jig and the second jig is provided with a hollow material inserting disc; and one end of the material inserting disc is arranged in a chamfering way.
Further, the shaping component comprises a shaping bracket; one side of the shaping bracket is provided with a shaping cylinder; the output end of the shaping cylinder is connected with a mounting box; the mounting box is V-shaped and provided with a mounting shaping roller; and a cleaning part is arranged on one side of the installation box and used for spraying water to clean the installation shaping roller.
Further, the first power source is a lifting cylinder; the lifting cylinder is arranged on the mixing box device through a cylinder mounting seat, and sensors are arranged at telescopic positions corresponding to the lifting cylinder.
Further, the mixing box device comprises a mixing box which is formed by bending a sheet metal part into a hollow shape and is arranged with an arc bottom; the inner side of the mixing box is rotatably provided with a stirring part close to the bottom; a stirring motor is arranged at one side of the mixing box; the stirring motor is connected with the stirring component through belt transmission; an electrode type liquid level switch is inserted at the top of the mixing box.
Further, the double-shaft vertical wet carbon rod forming machine also comprises a controller; the controller is arranged above the shaping component; the controller and the mixing box device 、 First power source 、 The shaping component and the shaping component are electrically connected.
Compared with the prior art, the utility model has the following beneficial effects:
1) According to the utility model, the adsorption parts are arranged in the vertical direction in an array manner, so that the need of the adsorption shaft for strength support and guide support in the transverse design is effectively avoided, the whole structure is more simplified, the guide support is not required, the adsorption rod is not required to be used for strength support, the area of a production field can be saved, and the utilization rate of the production space is improved;
2) When the utility model is used for simultaneously producing 2 filter elements, the 2 filter elements can be simultaneously produced without adding a middle ring module, so that the time waste during production operation caused by adding a middle ring mould in a transverse single-shaft design mode is effectively avoided;
3) The utility model can conveniently feed and discharge without leading in the adsorption rod to make strength support during production, thus being applicable to the introduction of the mechanical arm and further improving the production efficiency.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a schematic three-dimensional structure of a biaxial vertical wet carbon rod former of the present utility model;
FIG. 2 is a schematic three-dimensional structure of a molded part according to the present utility model;
FIG. 3 is a schematic three-dimensional structure of the plastic part of the present utility model;
FIG. 4 is a schematic three-dimensional structure of the mixing box device of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Please refer to fig. 1 to 4: a biaxial vertical wet carbon rod molding machine, comprising: a mixing box device 1, a first power source 2, a forming part 3, a forming part 4 and a controller 5. Wherein: the mixing box device 1 is used for stirring raw materials contained in the inner side of the mixing box device 1, so that the raw materials are in a tumbling state all the time, the raw materials can be conveniently and uniformly attached to the periphery of the forming part 3, and precipitation caused by long time is effectively avoided; the first power sources 2 are symmetrically arranged at two sides of the mixing box device 1 and are used for providing power for the reciprocating movement of the forming part 3; the forming part 3 is arranged on the mixing box device 1 in a lifting manner and is used for adsorbing active carbon on the inner side of the mixing box device 1; the first power source 2 can drive the forming part 3 to be inserted into the mixing box device 1 back and forth in a reciprocating manner; the shaping member 4 is longitudinally movably arranged onThe mixing box device 1 is used for carrying out shape trimming on the forming part 3 to ensure that the formed long products are uniform and consistent in shape, and the controller 5 is arranged above the shaping part 4; the controller 5 and the mixing box device 1 、 First power source 2 、 The forming component 3 and the shaping component 4 are electrically connected, in this embodiment, the controller 5 is used for controlling the operation of the dual-shaft vertical wet carbon rod forming machine, and an automatic control part of the controller 5 can be specifically set according to the requirement of the dual-shaft vertical wet carbon rod forming process, the structure and the working process of the dual-shaft vertical wet carbon rod forming machine, which are not described herein. Specific: during operation, the raw materials held inside the mixing box device 1 are rolled continuously under the action of the mixing box device 1, the raw materials are uniformly dispersed inside the mixing box device 1, then the first power source 2 acts to insert the forming part 3 into the mixing box device 1 to rotate, the raw materials dispersed inside the mixing box device 1 are adsorbed on the periphery of the forming part 3 at the same time, after the forming requirements are met, the first power source 2 acts reversely to lift the forming part 3 out of the mixing box device 1 again, the raw materials are sent to the station of the shaping part 4, the shaping part 4 is matched with the forming part 3 to correct the appearance, and the quality balance and consistency of the final product are ensured.
On the basis of the above embodiment, the molding member 3 includes the suction portion 31, the molding bracket 32, the second driving source 33, the adjusting bracket 36, the driving motor 34, and the negative pressure device 35; a second driving source 33 is arranged on the forming bracket 32 which is formed by splicing square steel and is used for providing power with opposite output directions; the forming bracket 32 is provided with an adjusting frame 36 capable of relatively moving, and the second driving source 33 can drive the adjusting frame 36 to draw close to each other or to perform adsorption forming or to perform blanking on the forming material in a direction away from each other; the shaping components 4 are arranged on the adjusting frame 36 in an array manner, at least two adsorption parts 31 are arranged in the vertical direction, and the array is arranged on the adjusting frame 36 and is driven to rotate by a driving motor 34 at the same time; one end pipeline of the adsorption part 31 is connected with a negative pressure device 35 for pumping the water in the inside of the adsorption part 31 to be negative pressure, so that the raw materials in the inside of the mixing box device 1 are conveniently gathered towards the adsorption part. Specifically, when adsorbing, the second driving source 33 acts to drive the adjusting frames 36 to draw close to each other, so as to clamp the core frame, then the core frame is driven to rotate under the action of the driving motor 34, meanwhile, the negative pressure device 35 acts on the core frame to pump away the liquid flowing into the inner side of the core frame to form negative pressure, thus, pressure difference is formed between the pressure of the inner side of the core frame and the mixing box device 1, the raw materials of the inner side of the mixing box device 1 can be quickly and evenly adhered to the surface of the core frame, in the embodiment, the adsorbing parts are arranged in an array manner along the vertical direction, so that the adsorption shafts are effectively prevented from being used as strength support and guide support in the transverse design, the whole structure is more simplified, the design is not required, only the guide support is not required, the adsorption rods are not required to be used as strength support, the area of a production field can be saved, and the utilization rate of the production space can be improved. In addition, the feeding and discharging can be facilitated, so that the feeding and discharging device can be suitable for the introduction of the mechanical arm, and further the production efficiency is improved.
On the basis of the above embodiment, the second driving source 33 includes the first cylinder 331 and the second cylinder 332 disposed in parallel; the movement directions of the first cylinder 331 and the second cylinder 332 are opposite during the operation; magnetic switches are arranged corresponding to the telescopic positions of the first cylinder 331 and the second cylinder 332, and are used for sensing telescopic states of the first cylinder 331 and the second cylinder 332. Of course, in other embodiments, the second driving source 33 may also be an electric or cylinder type or other mechanical structure that moves linearly and reciprocally, which is not limited herein.
On the basis of the above embodiment, the adsorption part 31 includes a first jig 311 and a second jig 312 rotatably disposed on the adjusting frame 36; the second driving source 33 may drive the first jig 311 and the second jig 312 to approach or separate from each other; the first jig 311 and the second jig 312 are hollow revolution bodies; one end of each of the first jig 311 and the second jig 312 is screwed with a rotary joint, and the other end is provided with a material inserting disc; the material inserting disc is hollow and is provided with a chamfer at one end, so that the convenient and rapid core inserting frame is realized. The negative pressure device 35 comprises a vacuum pump 351 for generating negative pressure by drawing liquid; the output of the vacuum pump 351 is connected with an electromagnetic valve 352, and the electromagnetic valve 352 is connected with the adsorption part 31 through a pipeline and is used for realizing automatic switching to form a negative pressure gas circuit. When the utility model is used for simultaneously producing 2 filter elements, the 2 filter elements can be simultaneously produced without adding the middle ring module, and the time waste during production operation caused by adding one middle ring mould in a transverse single-shaft design mode is effectively avoided.
On the basis of the above embodiment, the shaping member 4 comprises a shaping bracket 41; a shaping cylinder 42 is arranged on one side of the shaping bracket 41; the output end of the shaping cylinder 42 is connected with a mounting box 43; the mounting box 43 is provided with a V-shaped mounting shaping roller 44 for extruding the formed plate material to ensure the uniformity of forming; a cleaning member 45 is provided on one side of the mounting box 43 for cleaning the mounting and shaping drum 44 by spraying water.
On the basis of the embodiment, the first power source 2 is a lifting cylinder 21; the lifting cylinder 21 is mounted on the mixing box device 1 through a cylinder mounting seat, and sensors are respectively disposed at telescopic positions corresponding to the lifting cylinder 21, however, in other embodiments, the lifting cylinder 21 may also be an electric type or a cylinder type or a mechanical structure that moves linearly back and forth vertically, which is not limited herein.
On the basis of the embodiment, the mixing box device 1 comprises a mixing box 11 which is formed by bending a sheet metal part into a hollow shape and is arranged in an arc shape at the bottom; a stirring part 12 is rotatably arranged on the inner side of the mixing box 11 near the bottom; a stirring motor 13 is arranged on one side of the mixing box 11; the stirring motor 13 is connected with the stirring part 12 through belt transmission; an electrode type liquid level switch is inserted at the top of the mixing box 11 and is used for detecting the height of raw materials at the inner side of the mixing box 11.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (8)
1. A vertical wet carbon rod make-up machine of biax, its characterized in that: the double-shaft vertical wet carbon rod forming machine comprises:
a mixing box device (1) for stirring the inner raw materials to prevent precipitation;
the first power sources (2) are symmetrically arranged at two sides of the mixing box device (1) and used for providing power;
a forming part (3) which is arranged on the mixing box device (1) in a lifting way; the first power source (2) can drive the forming part (3) to be inserted into the mixing box device (1) back and forth;
a shaping part (4) which is longitudinally movably arranged on the mixing box device (1) and is used for shaping the shaping part (3);
wherein: the forming part (3) comprises at least two adsorption parts (31) which are arranged in an array along the vertical direction; the first power source (2) acts to insert the adsorption part (31) into the mixing box device (1) for adsorption, and then the first power source (2) lifts the adsorption part to the shaping component (4) for shaping.
2. The biaxial vertical wet carbon rod molding machine according to claim 1, wherein: the forming part (3) further comprises a forming bracket (32); the forming bracket (32) is provided with a second driving source (33) for providing power; an adjusting frame (36) can be arranged on the forming bracket (32) in a relatively movable manner, and the second driving source (33) can drive the adjusting frame (36) to be close to or far away from each other; the adsorbing part (31) of the shaping component (4) arranged on the adjusting frame (36) in an array manner is driven to rotate by a driving motor (34); one end pipeline of the adsorption part (31) is connected with a negative pressure device (35).
3. The biaxial vertical wet carbon rod molding machine according to claim 2, wherein: the second driving source (33) comprises a first cylinder (331) and a second cylinder (332) which are arranged in parallel; the movement directions of the first cylinder (331) and the second cylinder (332) are opposite during the action; magnetic switches are arranged at telescopic positions corresponding to the first cylinder (331) and the second cylinder (332);
the adsorption part (31) comprises a first jig (311) and a second jig (312) which are rotatably arranged on the adjusting frame (36); the second driving source (33) can drive the first jig (311) and the second jig (312) to be close to or far away from each other; the first jig (311) and the second jig (312) are hollow revolution bodies;
the negative pressure device (35) comprises a vacuum pump (351); the output of the vacuum pump (351) is connected with the adsorption part (31) through a pipeline of the electromagnetic valve (352).
4. A biaxial vertical wet carbon rod former as defined in claim 3 wherein: one end of each of the first jig (311) and the second jig (312) is rotatably connected with a rotary joint, and the other end of each of the first jig and the second jig is provided with a hollow material inserting disc; and one end of the material inserting disc is arranged in a chamfering way.
5. The biaxial vertical wet carbon rod molding machine according to claim 1, wherein: the shaping member (4) comprises a shaping bracket (41); one side of the shaping bracket (41) is provided with a shaping cylinder (42); the output end of the shaping cylinder (42) is connected with a mounting box (43); the mounting box (43) is V-shaped and is provided with a mounting shaping roller (44); a cleaning component (45) is arranged on one side of the installation box (43) and is used for spraying water to clean the installation shaping roller (44).
6. The biaxial vertical wet carbon rod molding machine according to claim 1, wherein: the first power source (2) is a lifting cylinder (21); the lifting cylinder (21) is arranged on the mixing box device (1) through a cylinder mounting seat, and sensors are arranged at telescopic positions corresponding to the lifting cylinder (21).
7. The biaxial vertical wet carbon rod molding machine according to claim 1, wherein: the mixing box device (1) comprises a mixing box (11) which is formed by bending a sheet metal part into a hollow shape and is arranged at the bottom in an arc shape; a stirring part (12) is rotatably arranged on the inner side of the mixing box (11) close to the bottom; a stirring motor (13) is arranged at one side of the mixing box (11); the stirring motor (13) is connected with the stirring component (12) through belt transmission; an electrode type liquid level switch is inserted at the top of the mixing box (11).
8. The biaxial vertical wet carbon rod molding machine according to claim 1, wherein: the double-shaft vertical wet carbon rod forming machine also comprises a controller (5); the controller (5) is arranged above the shaping component (4); the controller (5) and the mixing box device (1) 、 First power source (2) 、 The molding part (3) and the shaping part (4) are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321083136.4U CN219634611U (en) | 2023-05-08 | 2023-05-08 | Double-shaft vertical wet carbon rod forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321083136.4U CN219634611U (en) | 2023-05-08 | 2023-05-08 | Double-shaft vertical wet carbon rod forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219634611U true CN219634611U (en) | 2023-09-05 |
Family
ID=87820983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321083136.4U Active CN219634611U (en) | 2023-05-08 | 2023-05-08 | Double-shaft vertical wet carbon rod forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219634611U (en) |
-
2023
- 2023-05-08 CN CN202321083136.4U patent/CN219634611U/en active Active
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