CN219634229U - Pre-stirring automatic metering structure of toner feeder - Google Patents
Pre-stirring automatic metering structure of toner feeder Download PDFInfo
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- CN219634229U CN219634229U CN202321139271.6U CN202321139271U CN219634229U CN 219634229 U CN219634229 U CN 219634229U CN 202321139271 U CN202321139271 U CN 202321139271U CN 219634229 U CN219634229 U CN 219634229U
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- measurement
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- 238000003756 stirring Methods 0.000 title claims abstract description 35
- 239000000843 powder Substances 0.000 claims description 14
- 238000005259 measurement Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000013019 agitation Methods 0.000 claims 5
- 238000009826 distribution Methods 0.000 claims 1
- 239000004595 color masterbatch Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 238000001746 injection moulding Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 235000013405 beer Nutrition 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010096 film blowing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses a pre-stirring automatic metering structure of a toner feeder, which comprises a base, wherein the upper surface of the base is provided with a toner inlet, the upper surface of the base is fixedly connected with a toner container, the outer wall of one side of the base is fixedly provided with a metering motor, an output shaft of the metering motor is inserted into the base and fixedly connected with a linkage gear, the linkage gear is coaxially connected with a metering wheel shaft, the metering wheel shaft is sleeved outside the metering wheel shaft, the metering wheel shaft is fixedly connected with the metering wheel, an upper cover is arranged on the toner container, the upper surface of the upper cover is fixedly provided with a stirring motor, and the output shaft of the stirring motor is connected with a stirring palm; the metering precision is high, the stability is good, and the operation is easy; the color master batch can also be used when the dosage is less than 0.02 g; can work synchronously with the equipment; the volume is small, the installation is convenient, the space is not occupied, and the service performance is good.
Description
Technical Field
The utility model relates to the technical field of automatic metering, in particular to a pre-stirring automatic metering structure of a toner feeder.
Background
The toner is a colored powder substance, is also commonly called pigment, can be prepared into plastic products with various colors through heating injection molding after being mixed with plastic pigment, and is widely applied to plastic coloring technology and generally has various colors such as blue, orange, green, black, yellow, red, purple, pearl color and the like;
at present, in the plastic industries of injection molding, bottle blowing, blow molding, film blowing, extrusion and the like, raw materials and toner are mixed to be put into use;
the existing toner mixing adopts the operation modes of manual weighing and metering and manual feeding, manual feeding is needed after each mixing is completed, the manual operation mode has the advantages of high labor intensity, long time consumption and more dust, and the manual weighing and metering greatly reduces the working efficiency of metering, metering errors are easy to occur, so that the subsequent product quality is easy to influence, and therefore, the utility model provides the pre-stirring automatic metering structure of the toner feeder.
Disclosure of Invention
The utility model aims to provide a pre-stirring automatic metering structure of a toner feeder, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic metering structure of preliminary mixing of toner feeding machine, includes the base, the base upper surface is provided with the powder inlet, fixed surface is connected with the toner container on the base, fixed mounting has the measuring motor on the outer wall of base one side, the output shaft of measuring motor inserts the inside fixedly connected with interlock gear of base, interlock gear coaxial coupling has the measuring shaft, the outside cover of measuring shaft is equipped with the measuring wheel, fixed connection between measuring shaft and the measuring wheel, the measuring wheel surface is provided with the measuring tank that a plurality of equidistance distribute, install the upper cover on the toner container, upper cover upper surface fixed mounting has the agitator motor, the output shaft of agitator motor has the stirring palm.
Preferably, an inner cavity is connected below the powder inlet, the inner cavity is arranged inside the base, and the powder inlet is connected with the toner container in an intercommunication way.
Preferably, the stirring palm is placed in the toner container.
Preferably, the other side of the upper surface of the upper cover is provided with a toner port.
Preferably, the toner container is a glass cylinder container.
Preferably, the back of the base is fixedly provided with a toner spring hook, and the toner spring hook penetrates through the inner cavity to be connected with the metering wheel.
Compared with the prior art, the utility model has the beneficial effects that:
according to the pre-stirring automatic metering structure of the toner feeder, accurate metering is performed by a metering mode of constant-speed rotation and by setting the rotation time (seconds) of a metering wheel; the metering precision is high, the stability is good, and the operation is easy; the color master batch can also be used when the dosage is less than 0.02 g; can work synchronously with the equipment; the volume is small, the installation is convenient, the space is not occupied, and the service performance is good;
according to the utility model, the labor intensity and the metering error of workers are effectively reduced, the production quality of subsequent products is ensured, meanwhile, the metering and weighing work is replaced by a machine, so that the labor cost investment is effectively reduced, and the production cost of the products is reduced;
and through being furnished with rabbling mechanism at the toner container, can effectively prevent that toner from piling up, caking, avoid appearing blockking up the condition that can not go down the powder, improve the result of use of pre-mixing, the homogeneity when effectively improving the toner and going down the powder improves performance.
Drawings
FIG. 1 is a schematic view of the external overall structure of an embodiment of the present utility model;
fig. 2 is a schematic diagram of an explosion structure according to an embodiment of the present utility model.
In the figure: 1. a base; 2. a powder inlet; 3. a toner container; 4. an upper cover; 5. stirring palm; 6. a stirring motor; 7. a linkage gear; 8. a metering motor; 9. an inner cavity; 10. a toner spring hook; 11. a metering wheel axle; 12. a metering wheel; 13. a metering tank; 14. a toner port.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-2, an embodiment of the present utility model is provided: the pre-stirring automatic metering structure of the toner feeder comprises a base 1, wherein a powder inlet 2 is formed in the upper surface of the base 1, a toner container 3 is fixedly connected to the upper surface of the base 1, a metering motor 8 is fixedly installed on the outer wall of one side of the base 1, an output shaft of the metering motor 8 is inserted into the base 1 and fixedly connected with a linkage gear 7, the linkage gear 7 is coaxially connected with a metering wheel shaft 11, a metering wheel 12 is sleeved outside the metering wheel shaft 11, the metering wheel shaft 11 is fixedly connected with the metering wheel 12, and a plurality of metering grooves 13 distributed at equal intervals are formed in the outer surface of the metering wheel 12;
wherein, the metering wheel 12 can be selected and matched according to the actual use condition when in actual use, and the powder output is 36 g-2660 g/h;
the metering wheel types are #00, # P0, # P1, # P2, # P3, # P4, # P5, # P6 and #P7 which can be selected;
in order to facilitate the toner in the toner container 3 to smoothly enter the base 1, an inner cavity 9 is connected below the toner inlet 2, the inner cavity 9 is arranged in the base 1, and the toner inlet 2 is communicated with the toner container 3, so that the toner can smoothly enter the cavity 9 in the base 1;
further, the back of the base 1 is fixedly provided with a toner spring hook 10, the toner spring hook 10 passes through the inner cavity 9 and is connected with the metering wheel 12, and when the metering wheel 12 rotates, the toner spring hook 10 cleans up the toner in the metering groove 13 through the arrangement of the toner spring hook 10, so that each metering is stable and accurate, and the metering error is reduced;
according to the structure design, the metering motor 8 can rotate at a constant speed through the linkage gear 7 and the metering wheel shaft 11, so that the metering wheel shaft 11 can drive the metering wheel 12 to rotate at a constant speed, the toner falling down at the constant speed can uniformly fall into the metering grooves 13 through the metering grooves 13 arranged on the metering wheel 12, the metering grooves 13 which are originally positioned above for receiving materials can be rotated to the lower part in the continuous rotation process, and the toner borne in the metering grooves can fall by virtue of gravity when the metering grooves 13 positioned above are rotated to the lower part due to the gravity of the metering grooves 13;
for ease of understanding, rotary metering when metering wheel 12 is used for testing is explained as follows:
assume that the rotation time of the metering wheel 12 is set to 99 seconds;
it is derived how many grams of toner can be measured per second using the current metering wheel 12 and toner.
For example, the wheel rotates for 99 seconds, turning out 33 grams of toner, 33 grams/99 seconds = 0.333 grams of toner per second.
Calculating the amount of the toner in each beer product, thereby obtaining the rotation time of the rotating wheel;
for example, 52 grams per beer product, a 25:1 ratio of material to toner
The toner amount in the beer product was 52/26=2 g
The rotation time of the wheel was 2.0 g/0.333 g=6 seconds;
further, the following explains the rotation measurement of the measuring wheel 12 when it is used on an injection molding machine:
when used for an injection molding machine:
setting the rotation time of the metering wheel 12 to be 6 seconds through a controller, and setting the metering time of the injection molding machine to be 6 seconds;
when the injection molding machine starts to feed back metering, the toner metering device synchronously meters, and the toner is uniformly sprayed on the melting screw rod of the injection molding machine through the discharge hole of the metering device;
the rotary metering of metering wheel 12 when used on an extruder is explained below:
the rotation speed of the motor is controlled by the controller, and the rotation time and the pause time of the metering wheel 12 are set;
as is clear from the above description, the present gauge measures by setting the rotation time (seconds) of the gauge wheel by means of constant-speed rotation; the metering precision is high, the stability is good, and the operation is easy; the color master batch can also be used when the dosage is less than 0.02 g; can work synchronously with the equipment; the volume is small, the installation is convenient, the space is not occupied, and the service performance is good.
In the embodiment, an upper cover 4 is arranged on a toner container 3, a stirring motor 6 is fixedly arranged on the upper surface of the upper cover 4, an output shaft of the stirring motor 6 is connected with a stirring palm 5, and the stirring palm 5 is arranged in the toner container 3;
further, the other side of the upper surface of the upper cover 4 is provided with a toner port 14, and the toner port 14 can be used for injecting the toner to be used;
further, in order to facilitate observation of the toner content in the toner container 3, the toner container 3 is a glass cylinder container;
according to the structural design, the toner to be used can be injected through the arranged toner port 14, meanwhile, the stirring motor 6 is arranged on the upper cover 4, the stirring palm 5 can be driven to rotate through the arranged stirring motor 6, and when the stirring palm 5 rotates, the toner in the toner container 3 can be fully mixed and stirred, so that pre-stirring and mixing work before metering and discharging is convenient;
through being furnished with rabbling mechanism at toner container 3, effectively prevent that toner from piling up, caking, avoid appearing blockking up the condition that can not go down the powder, improve the result of use of pre-mixing, the homogeneity when effectively improving the toner and going down the powder.
Working principle:
before use, the toner is injected into the toner container 3 through the toner port 14 of the toner container 3, the toner to be used can be injected through the arranged toner port 14, meanwhile, the stirring motor 6 is arranged on the upper cover 4, the stirring palm 5 can be driven to rotate through the arranged stirring motor 6, and when the stirring palm 5 rotates, the toner in the toner container 3 can be fully mixed and stirred, so that pre-stirring and mixing work before metering and discharging can be conveniently carried out;
the toner after stirring and mixing can continuously enter the inner cavity 9 of the base 1 through the toner inlet 2 on the base 1, at the moment, the metering motor 8 can rotate at a constant speed through the linkage gear 7 and the metering wheel shaft 11, so that the metering wheel 12 can be driven to rotate at a constant speed through the metering wheel shaft 11, the toner falling down at the constant speed can uniformly fall into a plurality of metering grooves 13 through the metering grooves 13 arranged on the metering wheel 12, in the continuous rotation process, the metering groove 13 which is originally positioned above and receives the toner can be rotated to the lower side, and when the metering groove 13 positioned above rotates to the lower side due to the gravity of the toner, the toner borne in the toner can fall down by gravity, so that the toner has the use characteristic of automatic metering and discharging, and the accurate metering and discharging work can be achieved through the metering groove 13 which uniformly rotates;
according to the pre-stirring automatic metering structure of the toner feeder, accurate metering is performed by a metering mode of constant-speed rotation and by setting the rotation time (seconds) of a metering wheel; the metering precision is high, the stability is good, and the operation is easy; the color master batch can also be used when the dosage is less than 0.02 g; can work synchronously with the equipment; the volume is small, the installation is convenient, the space is not occupied, and the service performance is good;
according to the utility model, the labor intensity and the metering error of workers are effectively reduced, the production quality of subsequent products is ensured, meanwhile, the metering and weighing work is replaced by a machine, so that the labor cost investment is effectively reduced, and the production cost of the products is reduced;
and through being furnished with rabbling mechanism at toner container 3, can effectively prevent that toner from piling up, the caking from appearing blockking up the condition of not unloading, improve the result of use of pre-mixing, the homogeneity when effectively improving toner unloading improves performance.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides an automatic metering structure of preliminary mixing of toner feeding machine, includes base (1), its characterized in that, base (1) upper surface is provided with into powder mouth (2), fixed surface is connected with toner container (3) on base (1), fixed mounting has measurement motor (8) on the outer wall of base (1) one side, the output shaft of measurement motor (8) inserts inside fixedly connected with interlock gear (7) of base (1), interlock gear (7) coaxial coupling has measurement shaft (11), measurement shaft (11) outside cover is equipped with measurement wheel (12), fixed connection between measurement shaft (11) and measurement wheel (12), measurement wheel (12) surface is provided with measurement groove (13) of a plurality of equidistance distributions, install upper cover (4) on toner container (3), fixed surface installs stirring motor (6) on upper cover (4), the output shaft of stirring motor (6) is connected with stirring palm (5).
2. The pre-agitation automatic metering structure of a toner feeder as recited in claim 1, wherein: an inner cavity (9) is connected below the powder inlet (2), the inner cavity (9) is arranged inside the base (1), and the powder inlet (2) is connected with the toner container (3) in an intercommunication way.
3. The pre-agitation automatic metering structure of a toner feeder as recited in claim 1, wherein: the stirring palm (5) is arranged in the toner container (3).
4. A pre-agitation automatic metering structure for a toner feeder as recited in claim 3, wherein: the other side of the upper surface of the upper cover (4) is provided with a toner port (14).
5. The pre-agitation automatic metering structure of a toner feeder as recited in claim 1, wherein: the toner container (3) is a glass cylinder container.
6. The pre-agitation automatic metering structure of a toner feeder as recited in claim 1, wherein: the back of the base (1) is fixedly provided with a toner spring hook (10), and the toner spring hook (10) penetrates through the inner cavity (9) to be connected with the metering wheel (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321139271.6U CN219634229U (en) | 2023-05-12 | 2023-05-12 | Pre-stirring automatic metering structure of toner feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321139271.6U CN219634229U (en) | 2023-05-12 | 2023-05-12 | Pre-stirring automatic metering structure of toner feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219634229U true CN219634229U (en) | 2023-09-05 |
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ID=87815441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321139271.6U Active CN219634229U (en) | 2023-05-12 | 2023-05-12 | Pre-stirring automatic metering structure of toner feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219634229U (en) |
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2023
- 2023-05-12 CN CN202321139271.6U patent/CN219634229U/en active Active
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