CN219633623U - Special extracting tool of alkali lye filter - Google Patents
Special extracting tool of alkali lye filter Download PDFInfo
- Publication number
- CN219633623U CN219633623U CN202223386903.7U CN202223386903U CN219633623U CN 219633623 U CN219633623 U CN 219633623U CN 202223386903 U CN202223386903 U CN 202223386903U CN 219633623 U CN219633623 U CN 219633623U
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- Prior art keywords
- sleeve
- motor
- dismounting
- electromagnet
- alkali liquor
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- 239000003513 alkali Substances 0.000 title claims description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 230000001681 protective effect Effects 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Filtering Materials (AREA)
Abstract
The utility model relates to the technical field of lye filters, and discloses a special dismounting tool for a lye filter, which comprises a protective cover, wherein a dismounting mechanism and a control mechanism are arranged above the protective cover; the dismounting mechanism is positioned above the control mechanism; the dismounting mechanism comprises a power part and a dismounting part; the power part of the dismounting part below the power part comprises a motor, and the dismounting part comprises a sleeve; the top surface of the protective cover is welded with two connecting plates. The sleeve is of an inner hexagonal outer circular structure, the lower end of the sleeve is provided with a hexagonal hole for clamping the end cover bolt, and the aperture is matched with the size of the end cover bolt to prevent slipping during loosening/tightening; the sleeve upper end is closely connected with the driven gear, and after the motor is started, torque is transmitted to the sleeve through the dismounting mechanism by the driving gear, so that a plurality of movable bolts are synchronously rotated, the number of the sleeve is consistent with the number of the bolts of the end cover, and special tools for manufacturing sleeves with different numbers can be manufactured according to the increase and decrease of the size of the lye filter.
Description
Technical Field
The utility model relates to the technical field of alkali liquor filters, in particular to a special dismounting tool for an alkali liquor filter.
Background
The alkali liquor filter can filter impurities in the electrolyte, so that the concentration of the electrolyte in the electrolyte is ensured. Excessive impurities can block the pipeline, so that the periodic cleaning of the alkali liquor filter is necessary, and a gas filter disassembling tool is published by Chinese patent network, with publication number CN214110259U, comprising: a spanner part, one end of which is provided with an opening for clamping a bolt or a nut; the connecting portion comprises a connecting rod and a screw rod, one end of the connecting rod is connected to the middle of the wrench portion, and the other end of the connecting rod is fixedly connected with the screw rod. According to the gas filter dismounting tool with the structure, when the sealing cover of the gas filter is dismounted, on one hand, the gas filter dismounting tool can be dismounted through the cooperation of the opening at one end of the wrench part and the bolt of the sealing cover, and on the other hand, the gas filter dismounting tool can be screwed into the threaded hole in the middle of the sealing cover through the screw rod, so that a maintainer can hold the two ends of the wrench part to vertically lift and dismount the sealing cover, and the sealing ring at the periphery of the sealing cover is prevented from deforming; therefore, the utility model can realize the disassembly of the two different types of filter sealing covers, is more convenient to use, reduces the number of tools carried by a maintainer in the maintenance process, and reduces the labor intensity of the maintainer;
however, the alkali liquor filter has pressure, the bolt is loosened slowly and gradually in opposite angles, if the pressure is not uniform during loosening, pressure side leakage is easy, equipment injury caused by corrosion of sprayed alkali liquor is avoided, after cleaning, the end cover is required to be assembled again to tighten the bolt, the opposite angles are required to be tightened one by one, the tightening cannot be carried out once, and the repeated operation is required to be carried out for a plurality of times, so that the efficiency of cleaning the alkali liquor filter in the prior art is lower, and therefore, the special dismounting tool for the alkali liquor filter is provided.
Disclosure of Invention
The utility model aims to provide a special dismounting tool for an alkali liquor filter, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the special dismounting tool for the lye filter comprises a protective cover, wherein a dismounting mechanism and a control mechanism are arranged above the protective cover;
the dismounting mechanism is positioned above the control mechanism;
the dismounting mechanism comprises a power part and a dismounting part;
the disassembly part is positioned below the power part
The power part comprises a motor, and the disassembly part comprises a sleeve;
the motor protection cover comprises a protection cover body, and is characterized in that two connecting plates are welded on the top surface of the protection cover body, motor supports are welded on the top surfaces of the two connecting plates, the top surfaces of the motor supports are fixedly connected with the bottom surfaces of the motors, and the bottom surfaces of output ends of the motors penetrate through the top surfaces of the motor supports and the top surfaces of the protection cover body in sequence and extend to the inside of the protection cover body.
Preferably, the control mechanism comprises an electromagnet, two electromagnet brackets are welded on one side surface of the connecting plate, the top surface of each electromagnet bracket is fixedly connected with the bottom surface of each electromagnet, an iron core is arranged on the inner wall of each electromagnet, the bottom surface of each iron core sequentially penetrates through the top surface of each electromagnet bracket and the top surface of the protective cover to extend into the protective cover, and the sleeve is prevented from being damaged due to overlarge torque through the control mechanism.
Preferably, the surface of the output end of the motor is sleeved with a driving gear, and the bottom surface of the protective cover is provided with a bracket through a bolt.
Preferably, the top surface of the bracket is provided with a sleeve in a penetrating way through the rotation of the bearing, the bottom surface of the sleeve extends to the lower part of the bracket, and the surface of the sleeve is sleeved with a driven gear.
Preferably, the surface of the iron core is sleeved with a transmission gear, and the tooth surface of the transmission gear is respectively meshed with the tooth surface of the driving gear and the tooth surface of the driven gear.
Preferably, the fixed sleeve is arranged on the surface of the iron core.
Preferably, the number of the sleeve, the driven gear and the transmission gear is six.
Compared with the prior art, the utility model has the beneficial effects that: the special dismounting tool for the alkali liquor filter is characterized in that the sleeve is of an inner hexagonal and outer circular structure, the lower end of the sleeve is provided with a hexagonal hole for clamping an end cover bolt, and the hole diameter is matched with the size of the end cover bolt to prevent slipping during tightness; the upper end of the sleeve is tightly connected with the driven gear, after the motor is started, torque is transmitted to the sleeve by the driving gear through the dismounting mechanism, so that a plurality of driving bolts are synchronously rotated, the number of the sleeve is consistent with that of the end cover bolts, special tools for different numbers of the sleeves can be manufactured according to the increase and decrease of the size of the alkali liquor filter, a torque sensor is arranged on the sleeve, when the torque of the sleeve is not larger than a set value, the sensor is not connected, the driven gear on the upper part of the sleeve is meshed with the driving gear, when the torque is larger than the set value, a circuit is closed, an electromagnet starts to act, an iron core is retracted, the driving gear is driven to axially move and is disengaged from the driving gear, the sleeve stops rotating, and the motor and the sleeve are prevented from being damaged due to overlarge stress torque; the forward rotation and the reverse rotation of the motor can realize the forward screwing and the reverse unscrewing of the sleeve, and the purposes of rapidly disassembling the alkali liquor filter bolt and opening the end cover are realized.
Drawings
FIG. 1 is a schematic top perspective view of the present utility model;
FIG. 2 is a schematic diagram of a front perspective structure of the present utility model;
FIG. 3 is a bottom perspective view of the present utility model;
fig. 4 is a schematic top view cross-sectional perspective view of the present utility model.
In the figure: 1 protective cover, 2 dismounting mechanism, 201 motor, 202 motor bracket, 203 connecting plate, 204 sleeve, 205 bracket, 206 driving gear, 207 driven gear, 3 control mechanism, 301 electromagnet, 302 electromagnet bracket, 303 iron core, 304 fixed sleeve, 305 driving gear.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the special dismounting tool for the lye filter comprises a protective cover 1, wherein a dismounting mechanism 2 and a control mechanism 3 are arranged above the protective cover 1;
the dismounting mechanism 2 is positioned above the control mechanism 3;
the dismounting mechanism 2 comprises a power part and a dismounting part;
the disassembly part is positioned below the power part
The power part comprises a motor 201, and the disassembly part comprises a sleeve 204;
the top surface of the protective cover 1 is welded with two connecting plates 203, the top surfaces of the two connecting plates 203 are welded with a motor bracket 202, the top surface of the motor bracket 202 is fixedly connected with the bottom surface of the motor 201, the bottom surface of the output end of the motor 201 penetrates through the top surface of the motor bracket 202 and the top surface of the protective cover 1 in sequence to extend into the protective cover 1, a driving gear 206 is sleeved on the surface of the output end of the motor 201, the bottom surface of the protective cover 1 is provided with a bracket 205 through bolts, the top surface of the bracket 205 penetrates through the bearing in a rotating way, a sleeve 204 is arranged below the bracket 205, a driven gear 207 is sleeved on the surface of the sleeve 204, the sleeve 204 is of an inner hexagonal excircle structure, a hexagonal hole is formed in the lower end and is used for clamping an end cover bolt, the aperture is matched with the size of the end cover bolt, and slipping is prevented when tightness is caused; the upper end of the sleeve 204 is tightly connected with the driven gear 207, after the motor 201 is started, torque is transmitted to the sleeve 204 by the driving gear 206 through the dismounting mechanism 2, thereby the number of the sleeve 204 and the number of the end cover bolts are kept consistent, special tools for different numbers of sleeves can be manufactured according to the size of the lye filter, the number of the bolts is increased and decreased, the control mechanism 3 comprises an electromagnet 301, an electromagnet bracket 302 is welded on one side surface of the two connecting plates 203, the top surface of the electromagnet bracket 302 is fixedly connected with the bottom surface of the electromagnet 301, an iron core 303 is arranged on the inner wall of the electromagnet 301, the bottom surface of the iron core 303 sequentially penetrates through the top surface of the electromagnet bracket 302 and the top surface of the protective cover 1 to be extended into the protective cover 1, a transmission gear 305 is sleeved on the surface of the iron core 303, the tooth surface of the transmission gear 305 is respectively meshed with the tooth surface of the driving gear 206 and the tooth surface of the driven gear 207, a fixed sleeve 304 is sleeved on the surface of the iron core 303, the sleeve 204, the driven gear 207 and the transmission gear 305 are respectively six in number, a torque sensor is arranged on the sleeve, when the sleeve torque is not larger than a set value, the sensor is not connected, the upper driven gear 207 and the transmission gear 305 is meshed with the transmission gear 303, when the torque is larger than the set value, the set, the electromagnet 301 is closed, the electromagnet is started, the motor 206 and the motor is driven to drive the drive 204 and the sleeve 204 and the drive gear 201 and the drive gear to move axially and stop, and the sleeve 201 and the transmission gear to break; the forward rotation and the reverse rotation of the motor can realize the forward screwing and the reverse unscrewing of the sleeve 204, and the purposes of quickly disassembling the alkali liquor filter bolt and opening the end cover are realized.
When the motor 201 is used, the motor 201 is started to rotate positively at the moment, a torque is generated, the main shaft of the motor 201 transmits the torque to the main shaft of the driving gear 206 through the speed reducer, the main shaft starts to rotate, the torque is transmitted to the driving gear 206, the driving gear 206 starts to rotate under the action of the main shaft, the transmission gear 305 can be stirred through the gear teeth of the driving gear 206, and the transmission gear 305 rotates under the action of the driving gear 206 to drive the driven gear 207 to rotate; when the starting is started, the moment does not exceed the moment setting upper limit value, at this time, the electromagnet 301 does not act, the transmission gear 305 is meshed with the driving gear 206 and the driven gear 207, and the torque on the driven gear 207 is transmitted to the driving gear 206; when the bolt is screwed after a period of operation, a large moment is needed to rotate the bolt, the sealability of the end cover meets the requirement, in order to prevent the sleeve 204 and the bolt from being damaged continuously and forcefully, the moment sensor detects a moment overrun signal, the electromagnet 301 is electrified to act, the transmission gear 305 is separated from the driving gear 206 and the driven gear 207, and the torque transmission is stopped; the driven gear 207 rotates under the action of the transmission gear 305 to drive the sleeve 204 to rotate, the sleeve 204 rotates under the action of the driven gear 207 to act on the bolt, when the bolt is screwed up to reach the required moment, the transmission gear 305 is separated, the driven gear 507 does not rotate, and at the moment, the bolt is screwed up; after six sensors detect overrun and six sleeves 204 stop screwing, the end cover is screwed in place, and the end cover seal meets the standard.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a special extracting tool of lye filter, includes visor (1), its characterized in that: a dismounting mechanism (2) and a control mechanism (3) are arranged above the protective cover (1);
the dismounting mechanism (2) is positioned above the control mechanism (3);
the dismounting mechanism (2) comprises a power part and a dismounting part;
the disassembly part is positioned below the power part
The power part comprises a motor (201), and the disassembly part comprises a sleeve (204);
the motor protection cover is characterized in that two connecting plates (203) are welded on the top surface of the protection cover (1), motor supports (202) are welded on the top surfaces of the two connecting plates (203), the top surfaces of the motor supports (202) are fixedly connected with the bottom surface of the motor (201), and the bottom surface of the output end of the motor (201) penetrates through the top surfaces of the motor supports (202) and the top surface of the protection cover (1) in sequence and extends to the inside of the protection cover (1).
2. The special removal tool for an alkali liquor filter according to claim 1, wherein: the control mechanism (3) comprises an electromagnet (301), two electromagnet brackets (302) are welded on the similar side surfaces of the two connecting plates (203), the top surfaces of the electromagnet brackets (302) are fixedly connected with the bottom surfaces of the electromagnets (301), iron cores (303) are arranged on the inner walls of the electromagnets (301), and the bottom surfaces of the iron cores (303) sequentially penetrate through the top surfaces of the electromagnet brackets (302) and the top surfaces of the protective covers (1) to extend into the protective covers (1).
3. The special removal tool for an alkali liquor filter according to claim 2, wherein: the driving gear (206) is sleeved on the surface of the output end of the motor (201), and a bracket (205) is arranged on the bottom surface of the protective cover (1) through bolts.
4. A special removal tool for an alkaline liquor filter according to claim 3, wherein: the top surface of the support (205) is rotatably penetrated by a bearing and is provided with a sleeve (204), the bottom surface of the sleeve (204) extends to the lower part of the support (205), and the surface of the sleeve (204) is sleeved with a driven gear (207).
5. The special removal tool for an alkali liquor filter according to claim 2, wherein: the surface of the iron core (303) is sleeved with a transmission gear (305), and the tooth surface of the transmission gear (305) is respectively meshed with the tooth surface of the driving gear (206) and the tooth surface of the driven gear (207).
6. The special removal tool for an alkali liquor filter according to claim 2, wherein: the surface of the iron core (303) is fixedly sleeved with a fixing sleeve (304).
7. The special removal tool for an alkali liquor filter according to claim 4, wherein: the number of the sleeves (204), the driven gears (207) and the transmission gears (305) is six.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223386903.7U CN219633623U (en) | 2022-12-15 | 2022-12-15 | Special extracting tool of alkali lye filter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223386903.7U CN219633623U (en) | 2022-12-15 | 2022-12-15 | Special extracting tool of alkali lye filter |
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CN219633623U true CN219633623U (en) | 2023-09-05 |
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CN202223386903.7U Active CN219633623U (en) | 2022-12-15 | 2022-12-15 | Special extracting tool of alkali lye filter |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117103190A (en) * | 2023-10-08 | 2023-11-24 | 浙江润盾差速器有限公司 | Detacher for differential |
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2022
- 2022-12-15 CN CN202223386903.7U patent/CN219633623U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117103190A (en) * | 2023-10-08 | 2023-11-24 | 浙江润盾差速器有限公司 | Detacher for differential |
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Effective date of registration: 20240912 Address after: Room 611, Block A, Jinshi Building, 375 Xinshi Middle Road, Shijiazhuang, Hebei 050090 Patentee after: SHIJIAZHUANG YUANSHENGYUAN ENVIRONMENTAL Co.,Ltd. Country or region after: China Address before: 050000 No. 626, Hongqi Street, Qiaoxi District, Shijiazhuang City, Hebei Province Patentee before: HEBEI College OF INDUSTRY AND TECHNOLOGY Country or region before: China |