CN219632093U

CN219632093U - Large-scale cylinder bearing cleaning device

Info

Publication number: CN219632093U
Application number: CN202223488250.3U
Authority: CN
Inventors: 张亮; 朱文清; 阴松松
Original assignee: Wuyang Coal Mine Of Shanxi Lu'an Environmental Energy Development Co ltd
Current assignee: Wuyang Coal Mine Of Shanxi Lu'an Environmental Energy Development Co ltd
Priority date: 2022-12-27
Filing date: 2022-12-27
Publication date: 2023-09-05
Anticipated expiration: 2032-12-27

Abstract

The utility model discloses a large-scale roller bearing cleaning device, and belongs to the technical field of bearing cleaning. Large-scale cylinder bearing belt cleaning device, the power distribution box comprises a box body, the roof is connected with in the detachable way of box top, the roof upper surface is pegged graft and is had communicating pipe, two logical joints are installed on the communicating pipe top, the equal welding of roof both sides outer wall has the connecting plate, fixed surface is connected with the casing under the roof, the toper high pressure shower nozzle is installed to the casing bottom, the supporting shoe is installed to the box inboard, the draw-in groove has been seted up to the supporting shoe upper surface, and the draw-in groove link up the supporting shoe, draw-in groove inboard integrated into one piece has the boss, the equal welding of supporting shoe both sides outer wall has the engaging lug. The ultrasonic energy generator converts the sound energy emitted by the ultrasonic energy generator into the kinetic energy, and cavitation of the ultrasonic waves in the liquid is utilized, so that dirt at a bearing gap can be effectively cleaned, and the cleaning effect is improved.

Description

Large-scale cylinder bearing cleaning device

Technical Field

The utility model relates to the technical field of bearing cleaning, in particular to a large-scale roller bearing cleaning device.

Background

For bearing cleaning, a method of manually cleaning a bottle and a method of adopting a single-bearing electric bearing cleaner are commonly adopted. The method for manually cleaning the bottle is characterized in that a bearing is fixed on a central shaft, cleaning agents are filled in the bottle, and the bottle is manually shaken and cleaned, so that the bottle has the defects that manual hand shaking consumes physical power, cannot be continuously cleaned for a long time, and has slow shaking frequency and poor cleaning effect. The single-bearing electric bearing cleaner is adopted, in particular to a single bearing is fixed on a motor, an external battery is used for driving the motor to rotate, and the bearing is immersed into a cleaning agent for cleaning, so that the disadvantage is that only one bearing can be cleaned at a time.

The technical scheme of the patent application number CN202020419868.6 is that a plurality of groups of high-pressure spray heads are fixedly arranged on a first water outlet pipe and a second water outlet pipe, and the bearings are cleaned by using a traditional method of flushing by the high-pressure spray heads. However, due to the small gaps of the bearing, the dirt is more mixed, and the cleaning is not easy to clean by the traditional flushing method, so that the cleaning efficiency is low.

Aiming at the defects existing in the prior art, a large-scale roller bearing cleaning device is developed.

Disclosure of Invention

Aiming at the problems existing in the prior art, the utility model aims to provide a large-scale roller bearing cleaning device so as to convert sound energy emitted by an ultrasonic generator into kinetic energy through an ultrasonic transducer, and the cavitation of ultrasonic waves in liquid is utilized to effectively clean dirt at a bearing gap, thereby improving the cleaning effect.

In order to solve the problems, the utility model adopts the following technical scheme.

The utility model provides a large-scale cylinder bearing belt cleaning device, includes the box, the box top is connected with the roof in a detachable way, the roof upper surface is pegged graft and is had communicating pipe, two leads to the joint is installed on the communicating pipe top, the connecting plate has all been welded to roof both sides outer wall, fixed surface is connected with the casing under the roof, the toper high-pressure nozzle is installed to the casing bottom, the supporting shoe is installed to the box inboard, the draw-in groove has been seted up to the supporting shoe upper surface, and the draw-in groove link up the supporting shoe, draw-in groove inboard integrated into one piece has the boss, the engaging lug has all been welded to supporting shoe both sides outer wall, surface mounting has double-acting cylinder on the engaging lug, supersonic generator is installed to box top one side, electric putter is installed to supersonic generator one side, ultrasonic transducer is installed to electric putter bottom.

Further, the liquid level window is inlaid on the outer wall of one side of the box body, the liquid discharge pipe is fixedly connected with the outer wall of the other side of the box body, and the stop valve is arranged outside the liquid discharge pipe.

The connecting plate lower surface welding has the spliced pole, spliced pole below is equipped with the connecting block, and connecting block and box outer wall welding link to each other, the shrinkage pool has been seted up at the connecting block top, and shrinkage pool internal diameter and spliced pole external diameter looks adaptation.

The bottom end of the communicating pipe is connected with the inner cavity of the shell in a conducting way, the input end of the conical high-pressure spray head is connected with the inner cavity of the shell in a conducting way, a plurality of conical high-pressure spray heads are arranged, and the conical high-pressure spray heads are distributed in an annular array.

The double-acting cylinder top is equipped with the mount pad, and the mount pad links to each other with the welding of box inner wall, the mount pad links to each other the department with the box inner wall and welds there is the strengthening rib.

The electric push rod is positioned at the inner side of the box body, and the output end of the ultrasonic generator is electrically connected with the input end of the ultrasonic transducer.

Compared with the prior art, the utility model has the advantages that:

(1) According to the scheme, the electric push rod is driven by the control device to drive the ultrasonic transducer to be in contact with the cleaning liquid, sound energy emitted by the ultrasonic generator is converted into kinetic energy through the ultrasonic transducer, cavitation of ultrasonic waves in the liquid is utilized, dirt at a bearing gap can be effectively cleaned, the cleaning effect is good, the water pumped by the water pump is conveyed to the shell through the two-way joint and the external water pump, the conical high-pressure spray head sprays the water under the action of water pressure, and the cleaning effect of the bearing can be improved.

(2) According to the scheme, the concave holes are formed in the top of the connecting block, the inner diameter of the concave holes is matched with the outer diameter of the inserting rod, the concave holes formed in the top of the connecting block are inserted and connected through the inserting rod, and the top plate is convenient to assemble and disassemble.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic view of the structure of the present utility model at another view angle;

FIG. 3 is a schematic top view of the interior of the case of the present utility model;

FIG. 4 is a schematic view of a top plate structure according to the present utility model;

fig. 5 is a schematic structural view of a support block according to the present utility model.

The reference numerals in the figures illustrate: 101. A liquid level window; 102. a liquid discharge pipe; 103. a stop valve; 201. a communicating pipe; 202. a two-way joint; 203. a connecting plate; 204. inserting a connecting rod; 205. a housing; 206. conical high-pressure spray heads; 301. Concave holes; 401. A clamping groove; 402. a boss; 403. a connecting lug; 404. a double-acting cylinder; 405. a mounting base; 406. reinforcing ribs; 501. An electric push rod; 502. an ultrasonic transducer.

Description of the embodiments

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.

Example 1

The large-scale roller bearing belt cleaning device as shown in fig. 1-5, including box 1, box 1 top opening top can be detachably connected with roof 2, roof 2 upper surface peg graft have communicating pipe 201, two lead to joint 202 is installed on communicating pipe 201 top, the connecting plate 203 has all been welded to roof 2 both sides outer wall, fixed surface is connected with casing 205 under the roof 2, conical high-pressure nozzle 206 is installed to casing 205 bottom, supporting shoe 4 is installed to box 1 inboard, draw-in groove 401 has been seted up to supporting shoe 4 upper surface, and draw-in groove 401 link up supporting shoe 4, draw-in groove 401 inboard integrated into one piece has boss 402, connecting lug 403 has all been welded to supporting shoe 4 both sides outer wall, connecting lug 403 upper surface mounting has double-acting cylinder 404, ultrasonic generator 5 is installed to box 1 top opening one side, electric putter 501 is installed to ultrasonic generator 5 one side, ultrasonic transducer 502 is installed to electric putter 501 bottom.

Wherein the liquid level window 101 is inlayed to the outer wall of box 1 one side that fig. 1 shows, and box 1 opposite side outer wall fixedly connected with fluid-discharge tube 102, and fluid-discharge tube 102 externally mounted has stop valve 103, makes things convenient for the addition of manual control washing liquid through setting up liquid level window 101, through opening stop valve 103, the sewage in the box 1 is discharged to accessible fluid-discharge tube 102.

The lower surface welding of the connecting plate 203 shown in fig. 1 and 3 has the grafting pole 204, and grafting pole 204 below is equipped with connecting block 3, and connecting block 3 links to each other with box 1 outer wall welding, and shrinkage pool 301 has been seted up at connecting block 3 top, and shrinkage pool 301 internal diameter and grafting pole 204 external diameter looks adaptation, and the shrinkage pool 301 that offers through grafting pole 204 and connecting block 3 top is pegged graft and is linked to each other, conveniently carries out the dismouting to roof 2.

Referring to fig. 4, the bottom end of the communication pipe 201 is in conductive connection with the inner cavity of the casing 205, the input end of the tapered high-pressure nozzle 206 is in conductive connection with the inner cavity of the casing 205, the tapered high-pressure nozzle 206 is provided with a plurality of tapered high-pressure nozzles 206, and the tapered high-pressure nozzles 206 are distributed in an annular array, so that the spray area can be increased by arranging the tapered high-pressure nozzles 206, and the effect of flushing the bearing is further improved.

As shown in fig. 1 and 5, the top end of the double-acting cylinder 404 is provided with a mounting seat 405, the mounting seat 405 is welded with the inner wall of the box body 1, a reinforcing rib 406 is welded at the joint of the mounting seat 405 and the inner wall of the box body 1, and the structural strength of the joint of the mounting seat 405 and the inner wall of the box body 1 can be improved by arranging the reinforcing rib 406, so that the bearing capacity of the mounting seat 405 is improved.

As shown in fig. 3, the electric push rod 501 is located inside the case 1, and the output end of the ultrasonic generator 5 is electrically connected to the input end of the ultrasonic transducer 502.

When in use: by manually injecting a proper amount of cleaning liquid into the inner side of the box body 1, hoisting a large bearing to the top opening of the box body 1, placing the bearing into the inner side of a clamping groove 401 formed on the surface of a supporting block 4, abutting against the edge of the bottom of the bearing through a boss 402, further supporting the bearing, externally connecting a control device through a double-acting cylinder 404, controlling the expansion and contraction of the double-acting cylinder 404, adjusting the supporting block 4, driving the supporting block 4 to descend through the double-acting cylinder 404, immersing the bearing in the cleaning liquid, externally connecting a control device through an electric push rod 501, driving the electric push rod 501 to drive an ultrasonic transducer 502 to contact with the cleaning liquid through the control device, converting sound energy emitted by an ultrasonic generator 5 into kinetic energy through the ultrasonic transducer 502, the cavitation, acceleration and direct flow of ultrasonic waves in liquid are utilized to directly and indirectly act on liquid and dirt, so that a dirt layer is dispersed, emulsified and stripped to achieve the aim of cleaning, dirt on a bearing can be effectively cleaned, the cleaning effect is good, a supporting block 4 is lifted through a double-acting cylinder 404, the cleaned bearing is positioned above the liquid level of the cleaning liquid, a top plate 2 is arranged at the top opening of a box body 1, a water pump is externally connected through a two-way joint 202, water pumped by the water pump is conveyed into a shell 205 through a communicating pipe 201, under the action of water pressure, a conical high-pressure spray head 206 sprays water to the bearing, the cleaning effect of the bearing can be improved, then the top plate 2 is manually taken down, and the bearing is taken out from the inner side of the box body 1.

The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.

Claims

1. A large-scale cylinder bearing cleaning device, its characterized in that: including box (1), box (1) top is dismantled and is connected with roof (2), roof (2) upper surface grafting has communicating pipe (201), communicating pipe (201) top is installed two and is connected (202), connecting plate (203) are all welded to roof (2) both sides outer wall, fixed surface is connected with casing (205) under roof (2), toper high pressure shower nozzle (206) are installed to casing (205) bottom, supporting shoe (4) are installed to box (1) inboard, draw-in groove (401) have been seted up to supporting shoe (4) upper surface, and draw-in groove (401) link up supporting shoe (4), draw-in groove (401) inboard integrated into one piece has boss (402), connecting lug (403) have all been welded to supporting shoe (4) both sides outer wall, double-acting cylinder (404) are gone up to surface mounting, ultrasonic generator (5) are installed to box (1) top one side, electric putter (501) are installed to ultrasonic generator (5) one side, electric putter (501) bottom is installed to electric putter (501).

2. The large drum bearing cleaning apparatus of claim 1, wherein: the liquid level window (101) is inlaid on the outer wall of one side of the box body (1), the liquid discharge pipe (102) is fixedly connected with the outer wall of the other side of the box body (1), and the stop valve (103) is arranged outside the liquid discharge pipe (102).

3. The large drum bearing cleaning apparatus of claim 1, wherein: the utility model discloses a plug rod, including connecting plate (203), connecting plate (203) lower surface welding has plug rod (204), plug rod (204) below is equipped with connecting block (3), and connecting block (3) and box (1) outer wall welding link to each other, shrinkage pool (301) have been seted up at connecting block (3) top, and shrinkage pool (301) internal diameter and plug rod (204) external diameter looks adaptation.

4. The large drum bearing cleaning apparatus of claim 1, wherein: the bottom end of the communicating pipe (201) is connected with the inner cavity of the shell (205) in a conducting way, the input end of the conical high-pressure spray nozzle (206) is connected with the inner cavity of the shell (205) in a conducting way, a plurality of conical high-pressure spray nozzles (206) are arranged, and a plurality of conical high-pressure spray nozzles (206) are distributed in an annular array.

5. The large drum bearing cleaning apparatus of claim 1, wherein: the double-acting cylinder (404) top is equipped with mount pad (405), and mount pad (405) and box (1) inner wall welding link to each other, mount pad (405) and box (1) inner wall joint department welding have strengthening rib (406).

6. The large drum bearing cleaning apparatus of claim 1, wherein: the electric push rod (501) is positioned at the inner side of the box body (1), and the output end of the ultrasonic generator (5) is electrically connected with the input end of the ultrasonic transducer (502).