CN219626796U - A kind of power supply device and energy storage system - Google Patents
A kind of power supply device and energy storage system Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本申请提供了一种供电装置及储能系统。该供电装置包括壳体、电池单元和柔性电路板。其中:壳体包括容置腔,电池单元设置于容置腔内,壳体具有与容置腔连通的阀口,阀口连接有阀门。柔性电路板设置于壳体,柔性电路板包括第一区域和第二区域,第一区域的金属层与第二区域的金属层导电连接,第一区域的厚度小于第二区域的厚度,第一区域覆盖阀门。在供电装置出现热失控时,容置腔内的压强增大,且会产生较多的量,导致第一区域的金属层被阀门冲开或者热熔断。则可以根据上述第一区域的金属层电信号断开判断供电装置出现热失控的情况,以发出警报信号,从而可以进行进一步应急处理,以减少损失,且可以提升供电装置的安全性。
The application provides a power supply device and an energy storage system. The power supply device includes a casing, a battery unit and a flexible circuit board. Wherein: the housing includes an accommodating cavity, the battery unit is arranged in the accommodating cavity, the housing has a valve port communicating with the accommodating cavity, and the valve port is connected with a valve. The flexible circuit board is arranged on the housing, the flexible circuit board includes a first area and a second area, the metal layer of the first area is electrically connected to the metal layer of the second area, the thickness of the first area is smaller than the thickness of the second area, and the first Area covers the valve. When thermal runaway occurs in the power supply device, the pressure in the accommodating cavity increases, and a large amount is generated, causing the metal layer in the first area to be flushed open by the valve or thermally blown off. Then, according to the disconnection of the electrical signal of the metal layer in the first region, it can be judged that the power supply device has thermal runaway, and an alarm signal can be issued, so that further emergency treatment can be carried out to reduce losses and improve the safety of the power supply device.
Description
技术领域technical field
本申请涉及储电装置技术领域,尤其涉及到一种供电装置及储能系统。The present application relates to the technical field of power storage devices, in particular to a power supply device and an energy storage system.
背景技术Background technique
电池自从出现之后,给人们的生活带来了巨大的改变,从小型的便携式电子设备(例如智能手机、智能手表、平板电脑和笔记本电脑等)到大型移动设备(例如电动汽车、电动卡车和电动轮船)等都依赖于电池提供的能量而运行。而不同应用场景对电池容量电压的要求不同,单元电池通常通过串并联的方式进行工作。Since the appearance of the battery, it has brought great changes to people's lives, from small portable electronic devices (such as smartphones, smart watches, tablets and laptops, etc.) to large mobile devices (such as electric cars, electric trucks and electric Ships) all rely on the energy provided by batteries to run. Different application scenarios have different requirements for battery capacity and voltage, and unit batteries usually work in a series-parallel manner.
例如在电动汽车、电动卡车和电动轮船中,由于这类场景需要的电量可达到几十至几百KWh,且电压往往达到几百至上千伏特,因此将若干个单元电池先通过串并联的方式形成具有达到一定容量的电池包。For example, in electric vehicles, electric trucks, and electric ships, since the power required for such scenarios can reach tens to hundreds of KWh, and the voltage often reaches hundreds to thousands of volts, several unit batteries are first connected in series and parallel. A battery pack with a certain capacity is formed.
电池包存在热失控的隐患,例如出现爆炸或者失火的情况。对于使用该电池包的设备具有也具有安全隐患,因此,当电池包出现热失控后及时发现,并迅速处理,可以提升电池包的安全性。The battery pack has the potential of thermal runaway, such as explosion or fire. There are also potential safety hazards for the equipment using the battery pack. Therefore, when the battery pack has thermal runaway, it can be detected in time and dealt with quickly, which can improve the safety of the battery pack.
实用新型内容Utility model content
本申请提供了一种供电装置及储能系统,以便于在供电装置出现热失控时,及时发现,一提升供电装置的安全性。The present application provides a power supply device and an energy storage system, so that when thermal runaway occurs in the power supply device, it can be detected in time, and the safety of the power supply device can be improved.
第一方面,本申请提供了一种供电装置,该供电装置包括壳体、电池单元和柔性电路板。其中:壳体包括容置腔,电池单元设置于容置腔内,壳体具有与容置腔连通的阀口,阀口连接有阀门。具体的,该阀门与阀口位置的连接较为薄弱,当容置腔内出现压力膨胀时,容置腔的阀门会先与阀口断开连接,以释放容置腔内的压力。上述柔性电路板设置于壳体,柔性电路板包括第一区域和第二区域,第一区域的金属层与第二区域的金属层导电连接,第一区域的厚度小于第二区域的厚度,第一区域覆盖阀门。在供电装置出现热失控时,容置腔内的压强增大,且会产生较多的量,导致第一区域的金属层被阀门冲开或者热熔断。上述柔性电路板可以与控制器连接,则控制器可以根据上述第一区域的金属层电信号断开判断供电装置出现热失控的情况,以发出警报信号,从而可以进行进一步应急处理,以减少损失,且可以提升供电装置的安全性。In a first aspect, the present application provides a power supply device, which includes a casing, a battery unit and a flexible circuit board. Wherein: the housing includes an accommodating cavity, the battery unit is arranged in the accommodating cavity, the housing has a valve port communicating with the accommodating cavity, and the valve port is connected with a valve. Specifically, the connection between the valve and the valve port is relatively weak. When the pressure in the accommodation chamber expands, the valve in the accommodation chamber will be disconnected from the valve port to release the pressure in the accommodation chamber. The above-mentioned flexible circuit board is arranged in the casing, the flexible circuit board includes a first area and a second area, the metal layer of the first area is electrically connected to the metal layer of the second area, the thickness of the first area is smaller than the thickness of the second area, and the thickness of the second area is smaller than that of the second area. A region covers the valve. When thermal runaway occurs in the power supply device, the pressure in the accommodating cavity increases, and a large amount is generated, causing the metal layer in the first region to be flushed open by the valve or thermally blown off. The above-mentioned flexible circuit board can be connected with the controller, and then the controller can judge the thermal runaway situation of the power supply device according to the disconnection of the electric signal of the metal layer in the above-mentioned first area, so as to send an alarm signal, so that further emergency treatment can be carried out to reduce losses , and can improve the safety of the power supply device.
具体的技术方案中,上述第一区域的金属层的形态不做限制,例如,第一区域的金属层为金属丝或者金属片。采用金属丝或者金属片的金属层结构较为简单,设计方便,针对第一区域的金属层的熔点和尺寸较为容易控制。In a specific technical solution, the form of the metal layer in the first region is not limited, for example, the metal layer in the first region is a metal wire or a metal sheet. The structure of the metal layer using metal wire or metal sheet is relatively simple, and the design is convenient, and the melting point and size of the metal layer for the first region are relatively easy to control.
当上述第一区域的金属层为金属丝时,上述金属丝的截面面积小于或者等于0.08平方毫米。When the metal layer in the first region is a metal wire, the cross-sectional area of the metal wire is less than or equal to 0.08 square millimeters.
当上述第一区域的金属层为金属片时,上述金属片的宽度小于或者等于阀门的宽度的一半。When the metal layer in the first region is a metal sheet, the width of the metal sheet is less than or equal to half of the width of the valve.
当上述第一区域的金属层为金属片时,上述金属片的厚度小于或者等于0.05毫米。When the metal layer in the first region is a metal sheet, the thickness of the metal sheet is less than or equal to 0.05 mm.
上述金属丝和金属片满足上述尺寸要求,则可以使得供电装置出现热失控时,第一区域的金属层可以迅速的做出相应,以便于尽快的对供电装置出现的热失控情况进行处理。The above-mentioned metal wires and metal sheets meet the above-mentioned size requirements, so that when thermal runaway occurs in the power supply device, the metal layer in the first region can respond quickly, so as to deal with the thermal runaway of the power supply device as soon as possible.
此外,上述第一区域的金属层的熔点范围可以根据不同类型电池调整,例如三元类型电池熔点范围应低于1000摄氏度,铁锂类型电池熔点范围应低于700摄氏度。以保证供电装置出现热失控时,第一区域的金属层可以较为迅速的熔断,以发出信号。In addition, the melting point range of the metal layer in the above-mentioned first region can be adjusted according to different types of batteries, for example, the melting point range of the ternary type battery should be lower than 1000 degrees Celsius, and the melting point range of the iron-lithium type battery should be lower than 700 degrees Celsius. In order to ensure that when thermal runaway occurs in the power supply device, the metal layer in the first region can be fused relatively quickly to send a signal.
上述第一区域在柔性电路板的形态也不做限制,一种技术方案中,上述第一区域设置于两个第二区域之间,第一区域的金属层为金属部件,金属部件的两端分别与相邻的第二区域焊接。上述柔性电路板可以不是一体结构,例如包括多个上述第二区域,在利用上述金属部件来连接相邻的第二区域。The above-mentioned first area is not limited in the shape of the flexible circuit board. In one technical solution, the above-mentioned first area is arranged between two second areas, the metal layer of the first area is a metal part, and the two ends of the metal part Weld with the adjacent second area respectively. The above-mentioned flexible circuit board may not be an integral structure, for example, it includes a plurality of the above-mentioned second regions, and the above-mentioned metal parts are used to connect adjacent second regions.
另一种技术方案中,上述第一区域和第二区域为一体结构。也就是说,上述柔性电路板为一体结构,第一区域和第二区域为柔性电路板不同的区域。该方案有利于简化柔性电路板的安装工艺。In another technical solution, the above-mentioned first region and the second region are integrally structured. That is to say, the above-mentioned flexible circuit board has an integrated structure, and the first area and the second area are different areas of the flexible circuit board. This solution is beneficial to simplify the installation process of the flexible circuit board.
该方案中,上述第一区域的金属层与第二区域的金属层形成电路图案。该方案可以实现柔性电路板的复用,有利于降低供电装置的成本。In this solution, the metal layer in the first region and the metal layer in the second region form a circuit pattern. The scheme can realize the reuse of the flexible circuit board, and is beneficial to reduce the cost of the power supply device.
进一步的,上述壳体包括多个容置腔和多个电池单元,每个容置腔内设置有电池单元;柔性电路板包括多个第一区域;每个壳体的阀门至少覆盖有一个第一区域。该方案可以对每个容置腔内的电池单元热失控情况进行监控。此外,还可以对多个容置腔进行变化,以确定出现热失控的电池的位置,以便于精准定位并及时处理。Further, the above casing includes multiple accommodating cavities and multiple battery cells, each accommodating cavity is provided with a battery cell; the flexible circuit board includes multiple first regions; the valve of each casing is covered with at least one first an area. This solution can monitor the thermal runaway of the battery cells in each accommodating cavity. In addition, multiple accommodation chambers can be changed to determine the position of the battery experiencing thermal runaway, so as to facilitate accurate positioning and timely processing.
具体的技术方案中,上述柔性电路板还用于监测供电装置的电压和温度。该方案可以实现柔性电路板的复用,且用于检测供电装置的电压和温度时,柔性电路板具有与上述容置腔或者容置腔内的电池单元对应的编号信息,则监测电池单元出现热失控时,也可以复用上述编号信号。该方案有利于降低供电装置的成本。In a specific technical solution, the above-mentioned flexible circuit board is also used to monitor the voltage and temperature of the power supply device. This solution can realize the multiplexing of the flexible circuit board, and when it is used to detect the voltage and temperature of the power supply device, the flexible circuit board has the serial number information corresponding to the above-mentioned storage chamber or the battery unit in the storage chamber, then the monitoring battery unit appears In case of thermal runaway, the above numbered signals can also be multiplexed. This solution is beneficial to reduce the cost of the power supply device.
上述供电装置还可以包括控制器,该控制器与柔性电路板连接,当控制器检测到柔性电路板的第一区域电路断开时,控制器用于控制与电路断开的第一区域对应的电池停止工作。The above-mentioned power supply device may also include a controller, which is connected to the flexible circuit board. When the controller detects that the circuit in the first area of the flexible circuit board is disconnected, the controller is used to control the battery corresponding to the first area where the circuit is disconnected. stop working.
进一步的技术方案中,上述控制器还与消防模块连接;当控制器检测到柔性电路板的第一区域电路断开时,控制器用于控制消防模块启动。消防模块可以及时对出现热失控的电池单元进行灭火,以减少供电装置出现爆炸或者失火的情况。In a further technical solution, the above-mentioned controller is also connected to the fire-fighting module; when the controller detects that the circuit in the first area of the flexible circuit board is disconnected, the controller is used to control the fire-fighting module to start. The fire-fighting module can timely extinguish the fire of the battery unit with thermal runaway, so as to reduce the explosion or fire of the power supply device.
上述供电装置的具体类型不做限制,一种技术方案中,上述供电装置为电池模组,电池单元为电池。另一种技术方案中,上述供电装置可以为电池,电池单元为电芯。只要存在出现热失控情况的供电装置都适用本申请技术方案。The specific type of the above-mentioned power supply device is not limited. In one technical solution, the above-mentioned power supply device is a battery module, and the battery unit is a battery. In another technical solution, the above-mentioned power supply device may be a battery, and the battery unit is an electric cell. As long as there is a power supply device in which thermal runaway occurs, the technical solution of the present application is applicable.
第二方面,本申请还提供了一种储能系统。该储能系统包括功率转换器和上述第一方面的供电装置。上述功率转换器用于对输入供电装置的电流进行转换,和/或,用于对从供电装置输出的电流进行转换。该储能系统出现大面积失火或者爆炸的概率较低,有利于提升储能系统的安全性。In a second aspect, the present application also provides an energy storage system. The energy storage system includes a power converter and the power supply device of the first aspect above. The above-mentioned power converter is used to convert the current input into the power supply device, and/or is used to convert the current output from the power supply device. The energy storage system has a low probability of large-scale fire or explosion, which is conducive to improving the safety of the energy storage system.
具体的技术方案中,上述储能系统的具体类型不做限制。例如,上述储能系统可以包括配电柜、换电柜或者车载设备。In the specific technical solution, the specific type of the above-mentioned energy storage system is not limited. For example, the above-mentioned energy storage system may include a power distribution cabinet, a power exchange cabinet, or a vehicle-mounted device.
附图说明Description of drawings
图1为本申请实施例中供电装置的一种结构示意图;FIG. 1 is a schematic structural diagram of a power supply device in an embodiment of the present application;
图2为本申请实施例中供电装置的一种局部结构示意图;FIG. 2 is a schematic diagram of a partial structure of a power supply device in an embodiment of the present application;
图3为本申请实施例中供电装置的另一种局部结构示意图;FIG. 3 is a schematic diagram of another partial structure of the power supply device in the embodiment of the present application;
图4为本申请实施例中供电装置的另一种局部结构示意图;FIG. 4 is a schematic diagram of another partial structure of the power supply device in the embodiment of the present application;
图5为本申请实施例中供电装置的另一种结构示意图;Fig. 5 is another schematic structural diagram of the power supply device in the embodiment of the present application;
图6为本申请实施例中供电装置的另一种局部结构示意图。FIG. 6 is a schematic diagram of another partial structure of a power supply device in an embodiment of the present application.
附图标记:Reference signs:
1-壳体;1 - shell;
11-容置腔;11-Accommodating cavity;
12-阀口;12-valve port;
2-电池单元;2 - battery unit;
3-柔性电路板;3-Flexible circuit board;
31-第一区域;31 - first zone;
32-第二区域。32 - Second area.
具体实施方式Detailed ways
以下实施例中所使用的术语只是为了描述特定实施例的目的,而并非旨在作为对本申请的限制。如在本申请的说明书和所附权利要求书中所使用的那样,单数表达形式“一个”、“一种”、“所述”、“上述”、“该”和“这一”旨在也包括例如“一个或多个”这种表达形式,除非其上下文中明确地有相反指示。The terms used in the following examples are for the purpose of describing particular examples only, and are not intended to limit the application. As used in the specification and appended claims of this application, the singular expressions "a", "an", "said", "above", "the" and "this" are intended to also Expressions such as "one or more" are included unless the context clearly dictates otherwise.
在本说明书中描述的参考“一个实施例”或“具体的实施例”等意味着在本申请的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。术语“包括”、“包含”、“具有”及它们的变形都意味着“包括但不限于”,除非是以其他方式另外特别强调。Reference to "one embodiment" or "a particular embodiment" or the like described in this specification means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application. The terms "including", "comprising", "having" and variations thereof mean "including but not limited to", unless specifically stated otherwise.
为了方便理解本申请实施例提供的供电装置及储能系统,下面首先介绍一下其应用场景。电子设备在使用的过程中,通常需要供电装置对其进行供电。目前,各类电子设备,例如储能基站以及电动汽车等,通常可选择锂离子电池、铅酸电池、钠电池、镁电池、铝电池以及钾电池等二次电池形成的电池包作为供电装置。其中,在本申请实施例中,二次电池(rechargeable battery)又称为充电电池、动力电池或蓄电池,具体是指在电池放电后可通过充电的方式使活性物质激活而继续使用的电池。电池在使用过程中可能因短路等原因出现热失控的问题,为此,在电池出现热失控时及时被检测到,对于保证具有该电池的电子设备的安全具有重要意义。In order to facilitate the understanding of the power supply device and the energy storage system provided by the embodiment of the present application, the following first introduces its application scenarios. During the use of electronic equipment, a power supply device is usually required to supply power to it. At present, various electronic devices, such as energy storage base stations and electric vehicles, usually choose battery packs formed by secondary batteries such as lithium-ion batteries, lead-acid batteries, sodium batteries, magnesium batteries, aluminum batteries, and potassium batteries as power supply devices. Wherein, in the embodiment of the present application, a secondary battery (rechargeable battery) is also called a rechargeable battery, a power battery or a storage battery, and specifically refers to a battery that can activate active materials by charging after the battery is discharged and continue to be used. During use, the battery may suffer from thermal runaway due to short circuit and other reasons. Therefore, it is of great significance to detect the thermal runaway of the battery in time to ensure the safety of electronic equipment with the battery.
为了使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述。In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in conjunction with the accompanying drawings.
图1为本申请实施例中供电装置的一种结构示意图,如图1所示,本申请实施例中的供电装置包括壳体1、电池单元2和柔性电路板3。其中:上述壳体1包括容置腔11,电池单元2设置于上述容置腔11内。上述壳体1具有与容置腔11连通的阀口12,阀口12连接有阀门。上述柔性电路板3设置于壳体1,具体可以设置于壳体1表面,例如,柔性电路板3设置于壳体1背离电池单元2一侧的表面。上述柔性电路板3包括第一区域31和第二区域32,第一区域31的厚度小于第二区域32的厚度,第一区域31覆盖阀门。上述第一区域31的金属层与第二区域32的金属层导电连接,可以用于传输电信号。当供电装置出现热失控时,上述容置腔11内的气体会出现累积,导致容置腔11内的压强增大,且可能会产生大量的热。上述容置腔11内的压强会导致壳体1的阀门打开,从而冲开上述第一区域31的金属层,或者热量会使得第一区域31内的金属层熔断,进而导致第一区域31内的电信号断开。上述柔性电路板3可以与控制器连接,则控制器可以根据上述第一区域31内金属层电信号断开判断供电装置出现热失控的情况,以发出警报信号,从而可以进行进一步应急处理,以减少损失,且可以提升供电装置的安全性。FIG. 1 is a schematic structural diagram of a power supply device in the embodiment of the present application. As shown in FIG. 1 , the power supply device in the embodiment of the present application includes a casing 1 , a battery unit 2 and a flexible circuit board 3 . Wherein: the housing 1 includes an accommodating cavity 11 , and the battery unit 2 is disposed in the accommodating cavity 11 . The housing 1 has a valve port 12 communicating with the accommodating cavity 11, and the valve port 12 is connected with a valve. The above-mentioned flexible circuit board 3 is disposed on the housing 1 , specifically, it may be disposed on the surface of the housing 1 , for example, the flexible circuit board 3 is disposed on the surface of the housing 1 facing away from the battery unit 2 . The above-mentioned flexible circuit board 3 includes a first area 31 and a second area 32 , the thickness of the first area 31 is smaller than that of the second area 32 , and the first area 31 covers the valve. The metal layer in the first region 31 is electrically connected to the metal layer in the second region 32 , and can be used to transmit electrical signals. When thermal runaway occurs in the power supply device, the gas in the accommodating chamber 11 will accumulate, resulting in an increase in the pressure in the accommodating chamber 11 and possibly generating a large amount of heat. The pressure in the accommodating cavity 11 will cause the valve of the housing 1 to open, thereby breaking away the metal layer in the first region 31 , or the heat will cause the metal layer in the first region 31 to melt, thereby causing the metal layer in the first region 31 to melt. The electrical signal is disconnected. The above-mentioned flexible circuit board 3 can be connected with the controller, and then the controller can judge the thermal runaway situation of the power supply device according to the disconnection of the electric signal of the metal layer in the above-mentioned first area 31, so as to send an alarm signal, so that further emergency treatment can be carried out, so as to The loss is reduced, and the safety of the power supply device can be improved.
上述控制器发出的警报信号的具体方式不做限制,具体的,可以使得供电装置还设置有报警器,例如蜂鸣器或者警示灯等。控制器与上述报警器连接,该报警器接收控制器发出的警报信号,并根据接收到的警报信号发出警报,也就是说,控制器控制上述报警器发出警报。或者,该控制器可以包括无线连接模块,将警报信号通过无线连接模块发送至用户的终端,例如手机、电脑或者汽车的显示屏等,以提醒用户。The specific manner of the alarm signal sent by the above controller is not limited. Specifically, the power supply device may be further provided with an alarm, such as a buzzer or a warning light. The controller is connected to the above-mentioned alarm device, and the alarm device receives the alarm signal sent by the controller, and sends out an alarm according to the received alarm signal, that is, the controller controls the above-mentioned alarm device to send out an alarm. Alternatively, the controller may include a wireless connection module, through which an alarm signal is sent to a user's terminal, such as a mobile phone, a computer, or a display screen of a car, to remind the user.
具体的,上述容置腔11的密封性满足IP(ingress protection)等级最低为IP20,从而减少容置腔11中的消防药剂的扩散,有利于缩短气体传感器3检测到火灾抑制装置泄漏的时间,也有利于提升气体传感器3检测到火灾抑制装置泄漏的准确性。例如,上述容置腔11的密封性满足IP等级为IP21、IP25、IP27、IP30、IP32、IP35、IP40、IP42、IP45、IP50、IP53、IP57、IP60、IP61、IP63、IP65、IP66或IP67等。进一步的,可以使上述容置腔11的密封性满足IP等级大于IP55。Specifically, the airtightness of the accommodating chamber 11 satisfies an IP (ingress protection) grade of at least IP20, thereby reducing the diffusion of the fire-fighting agent in the accommodating chamber 11, and shortening the time for the gas sensor 3 to detect the leakage of the fire suppression device. It is also beneficial to improve the accuracy of the gas sensor 3 in detecting the leakage of the fire suppression device. For example, the airtightness of the accommodating cavity 11 satisfies the IP grade of IP21, IP25, IP27, IP30, IP32, IP35, IP40, IP42, IP45, IP50, IP53, IP57, IP60, IP61, IP63, IP65, IP66 or IP67, etc. . Further, the airtightness of the accommodating chamber 11 can be made to meet an IP rating greater than IP55.
上述第一区域的金属层的熔点范围可以根据不同类型电池调整,例如三元类型电池熔点范围应低于1000摄氏度,铁锂类型电池熔点范围应低于700摄氏度。以保证供电装置出现热失控时,第一区域的金属层可以较为迅速的熔断,以发出信号。The melting point range of the metal layer in the first region can be adjusted according to different types of batteries. For example, the melting point range of the ternary type battery should be lower than 1000 degrees Celsius, and the melting point range of the iron-lithium type battery should be lower than 700 degrees Celsius. In order to ensure that when thermal runaway occurs in the power supply device, the metal layer in the first region can be fused relatively quickly to send a signal.
此外,具体的实施例中,上述第一区域的金属层的形态不做限制,例如,上述第一区域的金属层为金属丝或者金属片。该金属层只要能够传递信号且在出现热失控时可以断开即可。且采用金属丝或者金属片的金属层结构较为简单,设计方便,针对第一区域的金属层的熔点和尺寸较为容易控制。在其他实施例中,上述第一区域的金属层还可以为电路图案,该方案有利于实现柔性电路板的复用。In addition, in specific embodiments, the shape of the metal layer in the first region is not limited, for example, the metal layer in the first region is a metal wire or a metal sheet. The metal layer only needs to be able to transmit signals and be disconnected when thermal runaway occurs. Moreover, the structure of the metal layer using metal wire or metal sheet is relatively simple, and the design is convenient, and the melting point and size of the metal layer for the first region are relatively easy to control. In other embodiments, the metal layer in the above-mentioned first region may also be a circuit pattern, which is beneficial to realize the reuse of the flexible circuit board.
当上述第一区域的金属层为金属丝时,该金属丝的截面面积小于或者等于0.08平方毫米。例如,上述该金属丝的截面面积可以为0.01平方毫米、0.02平方毫米、0.03平方毫米、0.04平方毫米、0.05平方毫米、0.06平方毫米或者0.07平方毫米。When the metal layer in the first region is a metal wire, the cross-sectional area of the metal wire is less than or equal to 0.08 square millimeters. For example, the above-mentioned metal wire may have a cross-sectional area of 0.01 square millimeters, 0.02 square millimeters, 0.03 square millimeters, 0.04 square millimeters, 0.05 square millimeters, 0.06 square millimeters or 0.07 square millimeters.
当上述第一区域的金属层为金属片时,上述金属片作为一个立体结构,包括三个方向的尺寸,分别为长度、宽度和厚度,其中,长度大于宽度大于厚度。反过来说,金属片的三个方向的尺寸中,尺寸最小的为厚度,尺寸最大的为长度。When the metal layer in the first region is a metal sheet, the metal sheet as a three-dimensional structure includes dimensions in three directions, namely length, width and thickness, wherein the length is greater than the width and greater than the thickness. Conversely, among the dimensions of the three directions of the metal sheet, the smallest dimension is the thickness, and the largest dimension is the length.
该金属片的宽度小于或者等于阀门的宽度的一半。例如,金属片的宽度可以为阀门的宽度的三分之一等。具体的,该金属片的宽度与阀门的宽度的比例是较为重要的考虑因素。上述阀门的宽度为指的是阀门与上述金属片的宽度方向相同方向的尺寸。特别的,当阀门为圆形阀门时,上述宽度即为圆形阀门的直径。或者说,该宽度可以理解为阀门与上述金属片的宽度方向相同方向的最大尺寸。The width of the metal sheet is less than or equal to half of the width of the valve. For example, the width of the metal sheet may be one third of the width of the valve, etc. Specifically, the ratio of the width of the metal sheet to the width of the valve is an important consideration. The width of the above-mentioned valve refers to the dimension in the same direction as the width direction of the valve and the above-mentioned metal sheet. In particular, when the valve is a circular valve, the aforementioned width is the diameter of the circular valve. In other words, the width can be understood as the maximum dimension of the valve in the same direction as the width direction of the metal sheet.
此外,上述金属片的厚度小于或者等于0.05毫米。例如,上述金属片的厚度可以为0.1毫米、0.2毫米、0.25毫米、0.3毫米或者0.4毫米等。In addition, the thickness of the metal sheet is less than or equal to 0.05 mm. For example, the thickness of the above metal sheet can be 0.1 mm, 0.2 mm, 0.25 mm, 0.3 mm or 0.4 mm and so on.
上述金属丝和金属片满足上述尺寸要求,则可以使得供电装置出现热失控时,第一区域的金属层可以迅速的做出相应,以便于尽快的对供电装置出现的热失控情况进行处理。The above-mentioned metal wires and metal sheets meet the above-mentioned size requirements, so that when thermal runaway occurs in the power supply device, the metal layer in the first region can respond quickly, so as to deal with the thermal runaway of the power supply device as soon as possible.
图2为本申请实施例中供电装置的一种局部结构示意图,如图2所示,一种实施例中,上述第一区域31设置于两个第二区域32之间,第一区域31的金属层为金属部件,金属部件的两端分别与相邻的第二区域32焊接。该方案中,上述柔性电路板3可以不是一体结构,例如包括多个上述第二区域32,在利用上述金属部件来连接相邻的第二区域32。具体的实施例中,上述金属部件可以通过焊接的方式与上述第二区域32的金属层焊接连接。FIG. 2 is a schematic diagram of a partial structure of a power supply device in an embodiment of the present application. As shown in FIG. 2 , in one embodiment, the first region 31 is arranged between two second regions 32, and the The metal layer is a metal component, and the two ends of the metal component are respectively welded to the adjacent second regions 32 . In this solution, the above-mentioned flexible circuit board 3 may not be an integral structure, for example, it may include a plurality of the above-mentioned second regions 32 , and the above-mentioned metal parts are used to connect the adjacent second regions 32 . In a specific embodiment, the above-mentioned metal component may be connected to the metal layer of the above-mentioned second region 32 by welding.
具体的实施例中,上述金属部件的形状不做限制,例如,上述金属部件可以为金属丝或者金属片。具体可以根据实际需求来设计,例如,可以根据驱动壳体1的阀门打开的高温气体的温度和/或气压进行选择和设计,使得供电装置热失控时可以及时使金属部件断开。In a specific embodiment, the shape of the metal component is not limited, for example, the metal component may be a metal wire or a metal sheet. Specifically, it can be designed according to actual needs. For example, it can be selected and designed according to the temperature and/or pressure of the high-temperature gas that drives the valve of the housing 1 to open, so that the metal parts can be disconnected in time when the power supply device is thermally out of control.
图3为本申请实施例中供电装置的另一种局部结构示意图,如图3所示,另一种实施例中,上述第一区域31和第二区域32为一体结构。具体的,上述柔性电路板3为一体结构,第一区域31和第二区域32为柔性电路板3不同的区域。当然,具体的实施例中,供电装置可以包括多个柔性电路板3,每个柔性电路板3都包括第一区域31和第二区域32。该实施例中,可以对柔性电路板3的第一区域31进行蚀刻,以使得第一区域31的金属层表面仅仅具有较薄的一层绝缘层,从而第一区域31较为容易被冲开,第一区域31的金属层较为容易被熔断。Fig. 3 is a schematic diagram of another partial structure of the power supply device in the embodiment of the present application. As shown in Fig. 3, in another embodiment, the above-mentioned first area 31 and the second area 32 are integrally structured. Specifically, the above-mentioned flexible circuit board 3 has an integral structure, and the first region 31 and the second region 32 are different regions of the flexible circuit board 3 . Certainly, in a specific embodiment, the power supply device may include multiple flexible circuit boards 3 , and each flexible circuit board 3 includes a first area 31 and a second area 32 . In this embodiment, the first region 31 of the flexible circuit board 3 can be etched, so that the metal layer surface of the first region 31 only has a thinner insulating layer, so that the first region 31 is easier to be washed away, The metal layer in the first region 31 is relatively easy to be melted.
当第一区域31和第二区域32为一体结构时,上述第一区域31的金属层也可以为金属丝或者金属片,本申请对此也不做限制。具体可以根据实际需求来设计,例如,可以根据驱动壳体1的阀门打开的高温气体的温度和/或气压进行选择和设计,使得供电装置热失控时可以及时使金属部件断开。When the first region 31 and the second region 32 are integrated, the metal layer of the first region 31 may also be a metal wire or a metal sheet, which is not limited in the present application. Specifically, it can be designed according to actual needs. For example, it can be selected and designed according to the temperature and/or pressure of the high-temperature gas that drives the valve of the housing 1 to open, so that the metal parts can be disconnected in time when the power supply device is thermally out of control.
图4为本申请实施例中供电装置的另一种局部结构示意图,如图4所示,另一种实施例中,当第一区域31和第二区域32为一体结构时,上述第一区域31的金属层与第二区域32的金属层形成电路图案。该技术方案中,利用现有技术中的柔性电路板3,对于上述电路图案要实现的功能本申请不做限制,柔性电路板3可以是实现供电装置任意功能的电路板。该实施例中,可以利用供电装置本身需要的柔性电路板3,有利于降低供电装置的成本。Fig. 4 is a schematic diagram of another partial structure of the power supply device in the embodiment of the present application. As shown in Fig. 4, in another embodiment, when the first region 31 and the second region 32 are integrated, the first region The metal layer at 31 and the metal layer at the second region 32 form a circuit pattern. In this technical solution, the flexible circuit board 3 in the prior art is used. The application does not limit the functions to be realized by the above circuit patterns. The flexible circuit board 3 can be a circuit board that realizes any function of the power supply device. In this embodiment, the flexible circuit board 3 required by the power supply device itself can be used, which is beneficial to reduce the cost of the power supply device.
图5为本申请实施例中供电装置的另一种结构示意图,图6为本申请实施例中供电装置的另一种局部结构示意图。如图5和图6所示,具体的实施例中,上述壳体1包括多个容置腔11和多个电池单元2,每个上述容置腔11内设置有电池单元2。具体的,可以使多个容置腔11和多个电池单元2一一对应设置,也可以使一个容置腔11内设置多个电池单元2,或者,可以使个别的容置腔11内未设置电池单元2,本申请对此不做限制。为了对每个容置腔11内的电池单元2的热失控情况进行监控,上述柔性电路板3包括多个第一区域31,每个壳体1的阀门至少覆盖有一个第一区域31。该实施例中,可以对每个容置腔11内的电池单元2热失控情况进行监控。具体的,可以对容置腔11或者容置腔11内的电池单元2编号,使得每个容置腔11或者容置腔11内的电池单元2具有编号信息,使得柔性电路板3的第一区域31与上述编号信息对应,当某第一区域31出现信号断开的情况时,可以根据上述编号信息确定出现热失控的电池单元2,并对该电池单元2进行断电,以及采取相应的消防措施等。该方案可以尽量将出现爆炸或者失火的范围尽量缩短,以降低损失。FIG. 5 is another schematic structural view of the power supply device in the embodiment of the present application, and FIG. 6 is another partial structural schematic view of the power supply device in the embodiment of the present application. As shown in FIG. 5 and FIG. 6 , in a specific embodiment, the housing 1 includes a plurality of accommodating cavities 11 and a plurality of battery units 2 , and each of the accommodating cavities 11 is provided with a battery unit 2 . Specifically, a plurality of accommodating chambers 11 and a plurality of battery cells 2 can be arranged in one-to-one correspondence, and a plurality of battery cells 2 can be arranged in one accommodating chamber 11, or, individual accommodating chambers 11 can be provided without A battery unit 2 is provided, which is not limited in this application. In order to monitor the thermal runaway of the battery cells 2 in each accommodating chamber 11 , the flexible circuit board 3 includes a plurality of first regions 31 , and each valve of the housing 1 is covered with at least one first region 31 . In this embodiment, the thermal runaway of the battery cells 2 in each accommodating cavity 11 can be monitored. Specifically, the accommodating cavities 11 or the battery cells 2 in the accommodating cavities 11 can be numbered, so that each accommodating cavity 11 or the battery cells 2 in the accommodating cavities 11 has number information, so that the first flexible circuit board 3 The area 31 corresponds to the above number information. When a signal disconnection occurs in a certain first area 31, the battery unit 2 that has thermal runaway can be determined according to the above number information, and the battery unit 2 is powered off, and corresponding measures are taken. fire protection measures etc. This scheme can shorten the scope of explosion or fire as much as possible to reduce losses.
当柔性电路板3包括多个第一区域31时,不同第一区域31中的金属层之间可以串联和/或并联,本申请对此不做限制。具体的,当上述不同第一区域31中的金属层之间并联时,对于控制器的端口数量要求较高,但是,当电池单元2出现热失控时,控制器的响应速度较快,可以较快的获得热失控的信号。When the flexible circuit board 3 includes multiple first regions 31 , metal layers in different first regions 31 may be connected in series and/or in parallel, which is not limited in the present application. Specifically, when the metal layers in the above-mentioned different first regions 31 are connected in parallel, the number of ports of the controller is required to be relatively high; Get the signal of thermal runaway quickly.
一种实施例中,上述柔性电路板3可以用于监测供电装置的电压和温度。该方案可以实现柔性电路板3的复用,且用于检测供电装置的电压和温度时,柔性电路板3具有与上述容置腔11或者容置腔11内的电池单元2对应的编号信息,则监测电池单元2出现热失控时,也可以复用上述编号信号。该实施例有利于降低供电装置的成本。In one embodiment, the above-mentioned flexible circuit board 3 can be used to monitor the voltage and temperature of the power supply device. This scheme can realize the multiplexing of the flexible circuit board 3, and when it is used to detect the voltage and temperature of the power supply device, the flexible circuit board 3 has the number information corresponding to the above-mentioned storage chamber 11 or the battery unit 2 in the storage chamber 11, Then, when the thermal runaway of the battery unit 2 is monitored, the above numbered signals may also be multiplexed. This embodiment is beneficial to reduce the cost of the power supply device.
上述供电装置包括控制器,该控制器与上述柔性电路板3连接。具体的,上述控制器与柔性电路板3的金属层连接,从而当第一区域31的金属层断开时,控制器可以接收到电路断开的信号。当控制器检测到柔性电路板3的第一区域31电路断开时,控制器判断供电装置的电池单元2出现热失控,此时,控制器可以控制与电路断开的第一区域31对应的电池停止工作。The above-mentioned power supply device includes a controller, and the controller is connected with the above-mentioned flexible circuit board 3 . Specifically, the above-mentioned controller is connected to the metal layer of the flexible circuit board 3 , so that when the metal layer of the first region 31 is disconnected, the controller can receive a signal that the circuit is disconnected. When the controller detects that the circuit in the first area 31 of the flexible circuit board 3 is disconnected, the controller judges that the battery unit 2 of the power supply device has thermal runaway. The battery stops working.
一种实施例中,上述供电装置可以包括电池管理单元(battery managementunit,BMU),则该电池管理单元可以作为本申请实施例中的控制器。In an embodiment, the above-mentioned power supply device may include a battery management unit (battery management unit, BMU), and the battery management unit may serve as the controller in the embodiment of the present application.
为了对热失控的电池单元2进行及时的处理,上述控制器还与消防模块连接,当控制器检测到柔性电路板3的第一区域31电路断开时。控制器可以用于控制消防模块启动,该消防模块可以及时对出现热失控的电池单元2进行灭火,以减少供电装置出现爆炸或者失火的情况。上述消防装置用于盛装消防药剂,则当需要进行灭火时,消防药剂可以喷出以进行灭火。In order to deal with the thermally runaway battery unit 2 in a timely manner, the above-mentioned controller is also connected to the fire protection module, when the controller detects that the circuit in the first area 31 of the flexible circuit board 3 is disconnected. The controller can be used to control the start of the fire-fighting module, and the fire-fighting module can timely extinguish the fire of the battery unit 2 where thermal runaway occurs, so as to reduce the explosion or fire of the power supply device. The above-mentioned fire fighting device is used to hold the fire extinguishing agent, and when it is necessary to extinguish the fire, the fire extinguishing agent can be sprayed to extinguish the fire.
具体的实施例中,上述消防模块可以为供电装置的一部分,也可以为供电装置以外的模块。此外,上述消防模块可以与电池单元2一一对应,从而当某电池单元2出现热失控时,只启动对应的消防模块即可。In a specific embodiment, the above-mentioned fire-fighting module may be a part of the power supply device, or a module other than the power supply device. In addition, the above-mentioned fire-fighting modules can be in one-to-one correspondence with the battery units 2, so that when a certain battery unit 2 suffers from thermal runaway, only the corresponding fire-fighting module can be activated.
本申请对于上述供电装置的类型不做限制,一种实施例中,上述供电装置可以为电池模组,上述电池单元2为电池。可以多个电池串联或者并联形成上述电池模组。在一些实施例中,上述电池模组还可以称为电池包或者电池箱。The present application does not limit the type of the above-mentioned power supply device. In one embodiment, the above-mentioned power supply device may be a battery module, and the above-mentioned battery unit 2 is a battery. A plurality of batteries can be connected in series or in parallel to form the above-mentioned battery module. In some embodiments, the above-mentioned battery module can also be called a battery pack or a battery box.
另一种实施例中,上述供电装置为电池,上述电池单元2为电芯。可以多个电芯串联或者并联形成上述电池。In another embodiment, the above-mentioned power supply device is a battery, and the above-mentioned battery unit 2 is an electric cell. The above-mentioned battery can be formed by connecting multiple cells in series or in parallel.
上述电池的具体类型不做限制,例如可以为锂离子电池、铅酸电池、钠电池、镁电池、铝电池以及钾电池等。The specific type of the above-mentioned batteries is not limited, for example, lithium-ion batteries, lead-acid batteries, sodium batteries, magnesium batteries, aluminum batteries, and potassium batteries can be used.
基于相同的构思,本申请还提供了一种储能系统,该储能系统包括功率转换器和上述任一实施例中的供电装置。上述功率转换器与供电装置电连接,用于对输入供电装置的电流进行转换;或者,上述功率转换器还可以用于对从供电装置输出的电流进行转换;或者,上述功率转换器还可以用于对输入供电装置的电流进行转换,且用于对从供电装置输出的电流进行转换。该储能系统中的气体传感器可以及时监测火灾抑制装置的泄漏,保证火灾抑制模块的灭火能力,提升供电装置的安全性,提升储能系统的安全性。Based on the same idea, the present application also provides an energy storage system, which includes a power converter and the power supply device in any one of the above embodiments. The above-mentioned power converter is electrically connected with the power supply device, and is used to convert the current input into the power supply device; or, the above-mentioned power converter can also be used to convert the current output from the power supply device; or, the above-mentioned power converter can also be used It is used to convert the current input to the power supply device, and is used to convert the current output from the power supply device. The gas sensor in the energy storage system can monitor the leakage of the fire suppression device in time, ensure the fire extinguishing capability of the fire suppression module, improve the safety of the power supply device, and improve the safety of the energy storage system.
可选的实施例中,上述储能系统包括配电柜、换电柜或者车载设备,此处不进行一一列举。In an optional embodiment, the above-mentioned energy storage system includes a power distribution cabinet, a power exchange cabinet or vehicle-mounted equipment, which are not listed here.
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above is only the specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the application, and should cover Within the protection scope of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
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