CN219621369U - Round table type felt sleeve needling machine - Google Patents

Round table type felt sleeve needling machine Download PDF

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Publication number
CN219621369U
CN219621369U CN202320720401.9U CN202320720401U CN219621369U CN 219621369 U CN219621369 U CN 219621369U CN 202320720401 U CN202320720401 U CN 202320720401U CN 219621369 U CN219621369 U CN 219621369U
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China
Prior art keywords
needling
frame
felt
displacement driving
column
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CN202320720401.9U
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Chinese (zh)
Inventor
王卫成
王利君
徐守利
周伟建
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Changshu Weicheng Non Woven Equipment Co ltd
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Changshu Weicheng Non Woven Equipment Co ltd
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Abstract

A round table shaped felt sleeve needling machine belongs to the technical field of special processing machinery of non-woven felts. Comprises a frame; the left upright post and the right upright post transverse displacement driving mechanisms are arranged at the lower part of the frame; the left upright post is positioned at the left side of the frame mouth-shaped cavity, and the right upright post is positioned at the right side of the frame mouth-shaped cavity; the felt cover die rotary driving mechanism is arranged at the middle position of the lower part of the frame; the left needling frame up-down displacement driving mechanism and the right needling frame up-down displacement driving mechanism are respectively fixed with the left side of the left upright post and the right side of the right upright post; the left and right needling rotating seat angle adjusting mechanisms are respectively in transmission fit with the left and right needling frame up-down displacement driving mechanisms; the circular truncated cone-shaped felt sleeve left needling mechanism is arranged on the left needling rotary seat angle adjusting mechanism, and the circular truncated cone-shaped felt sleeve right needling mechanism is arranged on the right needling rotary seat angle adjusting mechanism; the felt cover die is arranged on the felt cover die rotary driving mechanism. The advantages are that: the needling efficiency is improved, the operation intensity is reduced, and the product quality is ensured; the structure is simple, and the manufacture, the operation and the daily maintenance are convenient.

Description

Round table type felt sleeve needling machine
Technical Field
The utility model belongs to the technical field of special processing machinery for nonwoven felts, and particularly relates to a circular truncated cone-shaped felt sleeve needling machine.
Background
The above-mentioned circular truncated cone-shaped felt cover is known as a shape of a hollow, i.e., vertically penetrating, sleeve, as seen in daily life, in which the opening diameter of one end is small and the opening diameter of the other end is large, as the definition of the circular truncated cone-shaped felt cover is interpreted by the term. The raw material of the round table-shaped felt sleeve mainly adopts carbon fiber with excellent heat preservation and heat insulation performance, and the round table-shaped felt sleeve can be used as a protective sleeve for heat preservation, heat insulation, shock resistance, buffer enhancement and the like of valuable industrial products, and can be applied to the fields of military industry and aerospace, for example, as a specific safety protective sleeve for certain military products.
For conventional needling machines, needling machines for processing nonwoven products such as nonwoven fabrics, nonwoven mats, etc., are naturally conceivable, and such needling machines are not known in the published chinese patent literature, such as CN101149286B (automated multifunctional needling machine), CN102808290B (roller needling machine), CN106087258B (double-sided-to-needling machine), CN105734836a (a low noise needling machine), CN106087259a (a high speed biaxial-oriented ectopic-to-needling machine), and CN106988023a (a small blanket-to-blanket needling machine), etc. In addition, needling machines for carbon fiber nonwoven products are also known in the patent literature, such as CN211036324U (a needling machine for processing carbon fiber products), CN211171122U (carbon fiber flat needling machine), CN212771285U (a needling machine for carbon fibers) and CN103161033B (a needling machine for processing carbon fiber products), and the like.
The needling machine exemplified above is not limited to only one part of the production line of a nonwoven product set including a bale opener, an opener, a lapping machine and a needling machine, and the baled nonwoven fiber bale is opened by the bale opener and fed to the opener by a conveyor curtain, is lapped by the opener after being opened, is lapped by the lapping machine into a web layer of desired grammage or thickness, is needled by the needling machine, and is discharged to obtain a nonwoven product such as a nonwoven fabric, nonwoven felt or other similar planar and unlimited length product. However, the round table-shaped felt cover cannot be produced by adopting the traditional complete non-woven product production line because of the special shape, and even cannot be used even by a traditional needling machine. Because the trapezoidal felt is needled by the special-shaped felt needling machine, and then two sides of the trapezoidal felt in the length direction are jointed by a machine such as an industrial sewing device or by hand to form the round table-shaped felt sleeve embryonic form, the entanglement effect (entanglement effect formed in the needling process) among fibers such as carbon fibers forming the round table-shaped felt sleeve embryonic form cannot reach the firm degree required by practical use, and the round table-shaped felt sleeve embryonic form is manufactured by the process and then needled for the second time so as to achieve the aim of full compaction.
It is limited by the foregoing factors, and the current densification, i.e. solidification, processing mode for the round table-shaped felt sleeve blank is generally as follows: the round table shaped felt cover embryonic form processed by the previous working procedure is arranged on the felt cover die, and the needling and the round table shaped felt cover embryonic form are continuously and manually needled by a worker, so that the round table shaped felt cover embryonic form is firm (i.e. compact) until the round table shaped felt cover embryonic form is formed into the round table shaped felt cover which finally meets the use requirement.
Undoubtedly, the efficiency of needlepunching machines capable of achieving densification needling of round-table-shaped mat blanks without needlepunching by hand is quite low due to the lack of a relatively reasonable and simple structure at present, and not only is the quality of needling insufficient to meet the desired requirements, but also the quality difference of round-table-shaped mats made by the same worker cannot be eliminated, and moreover, the working intensity and psychological pressure of workers are high.
The invention patent application publication number CN110373813A discloses a cylinder needling machine and a manufacturing method of a seamless belt base cloth cylinder felt, and the publication number CN106988023B discloses a small-diameter felt sleeve needling machine which can only process cylindrical felts with the same diameter and cannot process the strengthening of a round table-shaped felt sleeve.
In view of the above, it is of positive importance to design a needling machine that meets the requirements for needling a round-table-shaped felt jacket, with the technical solutions described below being produced in this context.
Disclosure of Invention
The utility model aims to provide the round table-shaped felt sleeve needling machine which can automatically perform firm needling on the round table-shaped felt sleeve embryonic form so as to improve needling efficiency, lighten working intensity of workers, ensure product quality and well embody structure conciseness effect.
The utility model accomplishes the task by a round table felt sleeve needling machine, which comprises a frame, wherein the frame is provided with a frame mouth-shaped cavity; a left column lateral displacement driving mechanism and a right column lateral displacement driving mechanism which are disposed at the lower portion of the frame in a state of being left-right corresponding to each other; the left upright post is positioned at the left side of the frame mouth-shaped cavity, the upper end of the left upright post forms a sliding pair with the top of the frame mouth-shaped cavity of the frame, the lower end of the left upright post is connected and matched with the left upright post transverse displacement driving mechanism, the right upright post is positioned at the right side of the frame mouth-shaped cavity, the upper end of the right upright post forms a sliding pair with the top of the frame mouth-shaped cavity of the frame, and the lower end of the right upright post is connected and matched with the right upright post transverse displacement driving mechanism; the felt cover die rotary driving mechanism is arranged at the middle position of the lower part of the frame at a position corresponding to the position between the left upright post and the right upright post transverse displacement driving mechanism; a left needling frame up-down displacement driving mechanism and a right needling frame up-down displacement driving mechanism, wherein the left needling frame up-down displacement driving mechanism is fixed with the left side of the left upright post in the frame mouth-shaped cavity, and the right needling frame up-down displacement driving mechanism is fixed with the right side of the right upright post in the frame mouth-shaped cavity; the left needling rotating seat angle adjusting mechanism is in transmission fit with the left needling frame up-down displacement driving mechanism and extends to the right side of the left upright post in a horizontal cantilever state in a state of forming a sliding pair with the front side of the left upright post, and the right needling rotating seat angle adjusting mechanism is in transmission fit with the right needling frame up-down displacement driving mechanism and extends to the left side of the right upright post in a horizontal cantilever state in a state of forming a sliding pair with the front side of the right upright post; the rotary table-shaped felt sleeve right needling mechanism is arranged on the right needling rotary seat angle adjusting mechanism at the left side of the right upright post; and the felt cover die is arranged on the felt cover die rotary driving mechanism at a position corresponding to the position between the left and right needling mechanisms of the round table-shaped felt cover.
In a specific embodiment of the utility model, the rack comprises a left rack base, a right rack base, a left rack longitudinal upright, a right rack longitudinal upright and a top rack beam, wherein the left rack base and the right rack base are supported on a terrace of a using place in a using state, a felt cover die rotary driving mechanism abdicating space is formed between the front part and the middle part of the opposite ends of the left rack base and the right rack base, the rear parts of the left rack base and the right rack base are connected by a rear rack base beam, the lower end of the left rack longitudinal upright is fixed with one side of the left end of the left rack base facing upwards, the upper end of the left rack longitudinal upright is fixed with one side of the left end of the top rack beam facing downwards, the lower end of the right rack longitudinal upright is fixed with one side of the right rack base facing upwards, and the upper end of the right rack longitudinal upright is fixed with one side of the right end of the top rack beam facing downwards; the left upright column transverse displacement driving mechanism and the right upright column transverse displacement driving mechanism are respectively arranged on the left base of the frame and the right base of the frame in a state of corresponding left and right; the upper end of the left upright post and the left end of the upper cross beam of the rack face downwards to form a sliding pair; the upper end of the right upright post and the right end of the upper cross beam of the rack face downwards to form a sliding pair; the felt cover die rotary driving mechanism is arranged between one sides of opposite ends of the left base and the right base of the frame, which face upwards, in a riding state at a position corresponding to the abdication space of the felt cover die rotary driving mechanism; the left needling frame up-down displacement driving mechanism is fixed with one side of the left upright post, which faces the left longitudinal upright post of the frame, in the mouth-shaped cavity of the frame; the right needling frame up-down displacement driving mechanism is fixed with one side of the right upright post, which faces the right longitudinal upright post of the frame, in the mouth-shaped cavity of the frame; the left needling rotating seat angle adjusting mechanism is connected with the left needling mechanism of the circular truncated cone-shaped felt sleeve and is in sliding fit with the front side of the left upright post; the right needling rotating seat angle adjusting mechanism is connected with the right needling mechanism of the circular truncated cone-shaped felt sleeve and is in sliding fit with the front side of the right upright post; the felt cover die is in a truncated cone shape.
In another specific embodiment of the utility model, a left reduction gearbox mounting bracket fixing plate is fixed at a position corresponding to the left end face of the left base of the rack, and the upper part of the left reduction gearbox mounting bracket fixing plate protrudes out of the upper surface of the left base of the rack; the left column transverse displacement driving mechanism comprises a left column transverse displacement driving motor, a left column transverse displacement driving reduction gearbox mounting bracket, a left column transverse displacement driving screw nut block, a left column fixing seat, a pair of left column fixing plate guiding sliding seats and a pair of left column fixing plate guiding sliding seat guiding rails, the left column transverse displacement driving motor is a motor with a positive and negative rotation function and is in transmission connection with the left column transverse displacement driving reduction gearbox in a state that a motor shaft is downwards oriented, the left column transverse displacement driving reduction gearbox is fixed with the left column transverse displacement driving reduction gearbox mounting bracket together with the left column transverse displacement driving motor, the left column transverse displacement driving reduction gearbox mounting bracket is fixed with the left side of the left reduction gearbox mounting bracket fixing plate, a left column transverse displacement driving screw rod abdicating hole which penetrates from the left side of the left longitudinal column of the frame to the right side is arranged at the lower end of the left longitudinal column of the frame and at the position corresponding to the left end of the left column transverse displacement driving screw rod, the left end of the left column transverse displacement driving screw rod penetrates through the left column transverse displacement driving screw rod abdicating hole to extend to the left side of the left longitudinal column of the frame and is in transmission connection with a left column transverse displacement driving reduction box final power output shaft of the left column transverse displacement driving reduction box through a left column transverse displacement driving screw rod coupling, a left column transverse displacement driving screw rod nut block is in threaded fit with the middle area of the left column transverse displacement driving screw rod, the upper part of the left column transverse displacement driving screw rod nut block is fixed with one side of the left column fixing seat facing downwards, a left column fixing seat left-going limit position signal collector is fixed on the left side of the left column fixing seat, a left column fixing seat right-going limit position signal collector is fixed on the right side of the left column fixing seat, a pair of left column fixing plate guide sliding seats are respectively fixed on the front edge part and the rear edge part of one downward side of the left column fixing seat and are respectively in sliding fit with a pair of left column fixing plate guide sliding seat guide rails through left column fixing plate guide sliding seat guide sleeves, the pair of left column fixing plate guide sliding seat guide sliding seats are parallel to each other in a horizontal state and are fixed on left column fixing plate guide sliding seat guide rail left supporting seats, the right ends of the left column fixing plate guide sliding seat guide sliding seats are fixed on one side of the left base of the frame in a state corresponding to each other in a left-right mode, the middle part of a left column transverse displacement driving screw rod corresponds to the position between the pair of left column fixing plate guide sliding seat guide rails, and the right ends of the left column transverse displacement driving screw rod pivot supporting seat bearing seats are rotatably supported on the left column fixing plate guide seat guide rails through left column transverse displacement driving screw rods; the lower end of the left upright post is fixedly connected with one upward side of the left upright post fixing seat; a left upright post upper end sliding guide device is fixed at a position corresponding to the top of the frame mouth-shaped cavity, and the upper end of the left upright post and the left upright post upper end sliding guide device form a sliding pair; a pair of left upright post guide rails are fixed on the front side of the left upright post in a longitudinal parallel state, and the left needling rotating seat angle adjusting mechanism driven by the left needling frame up-down displacement driving mechanism is in sliding fit with the pair of left upright post guide rails together with the circular table-shaped felt sleeve left needling mechanism.
In a further specific embodiment of the present utility model, a right reduction gearbox mounting bracket fixing plate is fixed at a position corresponding to the right end face of the right chassis of the frame, and the upper part of the right reduction gearbox mounting bracket fixing plate protrudes out of the upper surface of the right chassis of the frame; the right column lateral displacement driving mechanism includes a right column lateral displacement driving motor, a right column lateral displacement driving reduction gearbox mounting bracket, a right column lateral displacement driving screw nut block, a right column fixing base, a pair of right column fixing plate guide carriages and a pair of right column fixing plate guide carriage guide rails, the right column lateral displacement driving motor is a motor having a forward and reverse rotation function and is in transmission connection with the right column lateral displacement driving reduction gearbox in a state that its motor shaft is downward and is fixed with the right column lateral displacement driving reduction gearbox mounting bracket by the right column lateral displacement driving reduction gearbox together with the right column lateral displacement driving motor, and the right column lateral displacement driving reduction gearbox mounting bracket is fixed with the right side of the right column lateral displacement driving screw nut block, a right column lateral displacement driving screw relief hole penetrating from the left side of the frame right longitudinal column to the right side is opened at a position corresponding to the right end of the right column lateral displacement driving screw of the frame, the right column lateral displacement driving screw passes through the right column lateral displacement driving screw nut block and is matched with the right column lateral displacement driving screw lateral displacement driving nut block of the right column lateral displacement driving screw nut block to the right column lateral side of the frame and is extended to the right column lateral displacement driving screw nut block and is fixed to the right side of the right column lateral reduction gearbox mounting bracket, a right column fixing seat right-going limit position signal collector is fixed on the right side of the right column fixing seat, a right column fixing seat left-going limit position signal collector is fixed on the left side of the right column fixing seat, a pair of right column fixing plate guide sliding seats are respectively fixed at the front edge part and the rear edge part of one downward side of the right column fixing seat and are respectively in sliding fit with a pair of right column fixing plate guide sliding seat guide rails through right column fixing plate guide sliding seat guide sleeves, the pair of right column fixing plate guide sliding seat guide sliding seats are parallel to each other in a horizontal state and are fixed on a right column fixing plate guide sliding seat rail right supporting seat, the left end of the right column fixing plate guide sliding seat is fixed on one side of the frame right base in a state corresponding to each other in a left-right mode, the middle part of a right column transverse displacement driving screw rod corresponds to the position between the pair of right column fixing plate guide sliding seat guide rails, and the left end of the right column transverse displacement driving screw rod is pivotally supported on the right column fixing plate guide seat guide rail right supporting seat through a right column transverse displacement driving screw rod supporting seat; the lower end of the right upright post is fixedly connected with one upward-facing side of the right upright post fixing seat; a right upright post upper end sliding guide device is fixed at a position corresponding to the top of the frame mouth-shaped cavity, and the upper end of the right upright post and the right upright post upper end sliding guide device form a sliding pair; a pair of right upright post guide rails are fixed on the front side of the right upright post in a longitudinal parallel state, and the right needling rotating seat angle adjusting mechanism driven by the right needling frame up-down displacement driving mechanism is in sliding fit with the pair of right upright post guide rails together with the right needling mechanism of the circular table-shaped felt sleeve; a right needling frame upper limit signal collector is disposed on the left side of the right upright and at a position corresponding to the upper ends of the pair of right upright guide rails, and a right needling frame lower limit signal collector is disposed at a position corresponding to the lower ends of the pair of right upright guide rails.
In still another specific embodiment of the present utility model, the felt die rotary drive mechanism comprises a base, a felt die rotary drive motor, a felt die rotary drive reduction box, a felt die insert pipe rotary drive shaft seat, a felt die insert pipe rotary drive shaft disc, a felt die insert pipe fixed connection disc, a felt die tray and a felt die insert pipe, the lower left end of the base is fixed with one side of the right end of the left base of the stand toward the upper side, the middle part of the base corresponds to the yielding space of the felt die rotary drive mechanism, and a base cavity is formed in the middle part of the base, the lower right end of the base is fixed with one side of the left end of the right base of the stand toward the upper side, the felt die rotary drive motor is arranged in a horizontal position and is in driving connection with the felt die rotary drive reduction box, the felt die rotary drive reduction box is fixed with one side of the base cavity bottom plate of the base cavity corresponding to the yielding space of the felt die rotary drive motor, the sleeve die reduction box is pivoted with the sleeve pipe shaft seat of the upper end of the base cavity through a shaft seat flange of the sleeve guide pipe, the sleeve die insert pipe is pivoted in the upper side of the base cavity corresponding to the upper die insert pipe cavity, the felt die rotary drive reduction box is pivoted with the upper die insert pipe is fixed with a shaft seat of the upper die insert pipe, the upper die insert pipe is pivoted in the bearing cavity of the upper side of the base cavity, the lower shaft head of the felt sleeve mold insertion pipe rotary driving shaft is stretched into the base cavity and is in transmission connection with the last-stage power output shaft of the felt sleeve mold rotary driving reduction gearbox at a position corresponding to the shaft coupling abdication hole, the upper shaft head of the felt sleeve mold insertion pipe rotary driving shaft is stretched upwards out of the upper plane of the felt sleeve mold insertion pipe rotary driving shaft seat, the central position of the felt sleeve mold insertion pipe rotary driving shaft disc is sheathed and fixed at the upper part of the felt sleeve mold insertion pipe rotary driving shaft, the upper shaft head of the felt sleeve mold insertion pipe rotary driving shaft is stretched above the felt sleeve mold insertion pipe rotary driving shaft disc, the edge part of the felt sleeve mold insertion pipe rotary driving shaft disc is provided with fixed connection disc locking bolt grooves at intervals, a fixed connection disc locking bolt pin shaft is hinged at a position corresponding to the fixed connection disc locking bolt groove through a fixed connection disc locking bolt pin shaft screw, the central position of the felt cover die insertion pipe fixed connection disc is fixed with the lower end of the felt cover die insertion pipe and is superposed on one side of the felt cover die insertion pipe rotary driving shaft disc facing upwards, a felt cover die insertion pipe fixed connection disc groove is formed at the edge part of the felt cover die insertion pipe fixed connection disc and at a position corresponding to the fixed connection disc locking bolt groove, the fixed connection disc locking bolt pin shaft is latched into the felt cover die insertion pipe fixed connection disc groove and is limited by a fixed connection disc locking bolt pin shaft limiting nut which is screwed on the fixed connection disc locking bolt pin shaft, the felt cover die tray is fixed on the felt cover die insertion pipe at a position corresponding to the upper part of the felt cover die insertion pipe fixed connection disc, the lower end of the felt cover die insertion pipe is inserted and fixed with a shaft head on the felt cover die insertion pipe rotary driving shaft, a felt cover die insertion pipe matching hole is formed in the center of the felt cover die in the height direction, and the upper end of the felt cover die insertion pipe is inserted into the felt cover die insertion pipe matching hole to enable the felt cover die insertion pipe to drive the felt cover die to rotate.
In a further specific embodiment of the present utility model, the structure and arrangement of the right needling frame up-down displacement driving mechanism are the same as those of the left needling frame up-down displacement driving mechanism, the left needling frame up-down displacement driving mechanism comprises a left needling frame up-down displacement driving motor, a left needling frame up-down displacement driving reduction gearbox and a left needling frame up-down displacement driving screw rod, the left needling frame up-down displacement driving motor is a motor with a positive and negative rotation function, the left needling frame up-down displacement driving motor is in transmission connection with the left needling frame up-down displacement driving reduction gearbox and is fixed by a left needling frame up-down displacement driving reduction gearbox together with a left needling frame up-down displacement driving motor, the left needling frame up-down displacement driving reduction gearbox fixing seat is fixed on the left side of the upper end of the left stand, the left needling frame up-down displacement driving reduction gearbox power output shaft of the left needling frame up-down displacement driving reduction gearbox is connected with the upper end of the left needling frame through a left needling frame up-down displacement driving screw rod, and the left needling frame up-down displacement driving screw rod is in rotation connection with the left needling frame up-down driving screw rod of the upper end of the left needling frame, and the left needling frame up-down driving screw rod is fixed on the left end of the left needling frame up-down driving screw rod is in rotation support seat of the upper end of the left needling frame; the left needling rotating seat angle adjusting mechanism and the circular truncated cone-shaped felt sleeve left needling mechanism are in transmission fit with the left needling frame up-down displacement driving screw; the structure of the right needling rotating seat angle adjusting mechanism is the same as that of the left needling rotating seat angle adjusting mechanism; the structure of the right needling mechanism of the circular truncated cone-shaped felt sleeve is the same as that of the left needling mechanism of the circular truncated cone-shaped felt sleeve; a left needling frame upper limit signal collector is arranged at the left side of the left upright post and at a position corresponding to the upper ends of the pair of left upright post guide rails, and a left needling frame lower limit signal collector is arranged at a position corresponding to the lower ends of the pair of left upright post guide rails.
In a further specific embodiment of the present utility model, the left needling rotating seat angle adjusting mechanism comprises a left needling frame, a left needling frame up-down displacement connecting nut seat, an angle rotating shaft, a left needling rotating seat angle adjusting motor, a left needling rotating seat angle adjusting reduction box, a coupling abdication space building frame, a left needling rotating seat angle adjusting reduction box power output shaft coupling, a shaft sleeve supporting seat plate connecting shaft and a shaft sleeve supporting seat plate, a pair of left needling frame first up-down sliding blocks I and a pair of left needling frame second up-down sliding blocks II are fixed at the rear side of the left end of the left needling frame in an up-down corresponding state, the pair of left needling frame second up-down sliding blocks II are positioned at the right side of the pair of left needling frame first up-down sliding blocks I, and the pair of left needling frame first up-down sliding blocks I and one left upright guide rail positioned at the left side of the pair of left upright guide rails form a sliding pair, a pair of left needling frame second up-down sliding blocks II and one left upright guide rail positioned on the right side of the pair of left upright guide rails form a sliding pair, a left needling frame connecting plate is fixed on the left end face of the left needling frame, the left needling frame connecting plate and the left needling frame form a vertical relationship, the right side face of the front end of the left needling frame connecting plate is contacted with the left end face of the left needling frame, a left needling frame up-down displacement connecting nut seat is fixed with the left needling frame connecting plate at a position corresponding to the left side of the left needling frame connecting plate, a screw transmission matching nut fixing seat extends on the left side of the left needling frame up-down displacement connecting nut seat, a left needling frame up-down displacement driving screw transmission matching nut is fixed on the screw transmission matching nut fixing seat, the left needling frame up and down displacement drive screw drive fit nut is in threaded fit with the left needling frame up and down displacement drive screw, the left needling rotating seat angle adjustment motor is a motor with positive and negative rotation function and is in transmission fit with the left needling rotating seat angle adjustment reduction box in a horizontal position, the left needling rotating seat angle adjustment reduction box is fixed with a left needling rotating seat angle adjustment reduction box fixing seat together with the left needling rotating seat angle adjustment motor, the coupling relief space construction frame comprises a hollow plate and a group of hollow plate support fixing columns distributed in a groined way, the rear end of the group of hollow plate support fixing columns is fixed with the front end of the right end of the left needling frame, the hollow plate is fixed with the front end of the group of hollow plate support fixing columns, the left needling rotating seat angle adjustment reduction box power output shaft is arranged in a coupling accommodating space formed by the group of hollow plate support fixing columns, the coupling sleeve is fixed with the coupling sleeve which connects the left needling rotating seat power output shaft in parallel to the front end of the left needle seat plate through the pivot sleeve, the coupling sleeve is fixed with the front end of the coupling sleeve which connects the left needling rotating seat power output shaft to the left needle seat support fixing seat by the front end of the pivot sleeve, the coupling sleeve is fixed with the front end of the coupling sleeve which connects the left needle seat plate through the front end of the left needle seat plate support fixing shaft, the upper part of the angle rotating shaft fixing seat is provided with a circular table-shaped felt sleeve left needling mechanism mounting platform, the rear end of the angle rotating shaft is rotatably supported at the right end of the shaft sleeve supporting seat plate at a position corresponding to the angle adjusting shaft pivoting supporting sleeve, the rear end of the angle rotating shaft extends to the rear of the angle adjusting shaft pivoting supporting sleeve and is fixedly provided with an angle signal collector trigger disc, the angle signal collector trigger disc is provided with a pair of angle signal collector trigger claws, the angle signal collector trigger claws are spaced 180 degrees from each other around the edge part of the angle signal collector trigger disc in the circumferential direction, and a trigger claw rotating angle signal collector is fixed at the rear side of the shaft sleeve supporting seat plate and at the position positioned at the left side of the angle signal collector trigger disc; the circular truncated cone-shaped felt sleeve left needling mechanism is arranged on the circular truncated cone-shaped felt sleeve left needling mechanism mounting platform.
In a further specific embodiment of the utility model, a reinforcing strip is fixed between the rear side of the left end of the left needling frame and the right side of the front end of the left needling frame connecting plate; a shaft sleeve support seat board connecting shaft head penetrating hole is formed in the left needling frame and at a position corresponding to the front end of the shaft sleeve support seat board connecting shaft, and a shaft sleeve support seat board connecting shaft head formed at the front end of the shaft sleeve support seat board connecting shaft penetrates into the shaft sleeve support seat board connecting shaft head penetrating hole; a rear fixing screw hole is formed in the left end of the shaft sleeve supporting seat plate and at a position corresponding to the rear end of the shaft sleeve supporting seat plate connecting shaft, and the shaft sleeve supporting seat plate connecting shaft rear fixing screw is fixed with the central position of the rear end face of the shaft sleeve supporting seat plate connecting shaft at a position corresponding to the rear fixing screw hole; the trigger claw rotation angle signal collector is an angle sensor.
In yet another specific embodiment of the present utility model, the left round table-shaped felt-sleeve needling mechanism comprises a needle plate reciprocating drive action cylinder, an action cylinder fixing seat, a needle plate and a set of needles, the needle plate reciprocating drive action cylinder is fixed with the rear side of the action cylinder fixing seat, the action cylinder column of the needle plate reciprocating drive action cylinder has a pair and faces to the right, the action cylinder fixing seat is fixed with the needle plate reciprocating drive action cylinder and the side of the right facing to the mounting platform of the left round table-shaped felt-sleeve needling mechanism, the needle plate fixing seat is fixed with the tail end of the action cylinder column, the needle plate is fixed with the right side of the needle plate fixing seat, and the set of needles are arranged on the right side of the needle plate in a dense state.
In yet another specific embodiment of the present utility model, the needle plate reciprocating drive cylinder is a cylinder and the set of needles are needle needles terminated with no hooks.
The technical scheme provided by the utility model has the technical effects that: the left upright post and the right upright post are respectively driven by the left upright post and the right upright post to move towards each other or towards opposite directions, and the left upright post and the right upright post are respectively driven by the left upright post and the right upright post to drive a left needling frame up-down displacement driving mechanism, a left needling rotating seat angle adjusting mechanism, a right needling rotating seat angle adjusting mechanism and a left needling mechanism and a right needling mechanism of the circular table-shaped felt cover, and the circular table-shaped felt cover embryonic form sleeved on the felt cover die is subjected to firm needling in an automatic mode under the work of the felt cover die rotary driving mechanism, so that needling efficiency is improved, working intensity of workers is lightened, and product quality is guaranteed; the device has good overall structure conciseness effect, so that the device is convenient to manufacture, convenient to operate and maintain in daily life, and has economic and low-cost effects.
Drawings
Fig. 1 is a structural diagram of an embodiment of the present utility model.
Fig. 2 is a detailed construction diagram of the felt cover die swing drive mechanism shown in fig. 1.
Fig. 3 is a detailed construction diagram of the left needling rotary seat angle adjusting mechanism and the left needling mechanism of the circular table-shaped felt cover shown in fig. 1.
Fig. 4 is a detailed construction view of the left pillar upper end sliding guide shown in fig. 1.
Detailed Description
In order to make the technical spirit and advantages of the present utility model more clearly understood, the applicant will now make a detailed description by way of example, but the description of the examples is not intended to limit the scope of the utility model, and any equivalent transformation made merely in form, not essentially, according to the inventive concept should be regarded as the scope of the technical solution of the present utility model.
In the following description, all concepts related to the directions or azimuths of up, down, left, right, front and rear are in the position state shown in fig. 1, and thus, the present utility model should not be construed as being particularly limited to the technical solutions provided by the present utility model.
Referring to fig. 1, a frame 1 is shown, the frame 1 being formed with a frame mouth-shaped cavity 11 (also referred to as a "rectangular cavity", hereinafter); a left column lateral displacement driving mechanism 2 and a right column lateral displacement driving mechanism 3 are shown, the left column lateral displacement driving mechanism 2 and the right column lateral displacement driving mechanism 3 being provided in a state of being left-right corresponding to each other in a lower portion of the aforementioned frame 1; a left column 10 and a right column 20, the left column 10 is positioned at the left side of the frame mouth-shaped cavity 11, the upper end of the left column 10 and the top of the frame mouth-shaped cavity 11 of the frame 1 form a sliding pair, the lower end of the left column is connected and matched with the left column transverse displacement driving mechanism 2, the right column 20 is positioned at the right side of the frame mouth-shaped cavity 11, the upper end of the right column 20 and the top of the frame mouth-shaped cavity 11 of the frame 1 form a sliding pair, and the lower end of the right column 20 and the right column transverse displacement driving mechanism 3 are connected and matched; a felt jacket die rotary drive mechanism 4 is shown, the felt jacket die rotary drive mechanism 4 being disposed at a centered position in the lower portion of the frame 1 at a position corresponding to between the left and right column lateral displacement drive mechanisms 2, 3; a left needling frame up-down displacement driving mechanism 30 and a right needling frame up-down displacement driving mechanism 40 are shown, the left needling frame up-down displacement driving mechanism 30 is fixed with the left side of the left upright post 10 in the frame mouth-shaped cavity 11, and the right needling frame up-down displacement driving mechanism 40 is fixed with the right side of the right upright post 20 in the frame mouth-shaped cavity 11; a left needling rotary seat angle adjusting mechanism 5 and a right needling rotary seat angle adjusting mechanism 6 are shown, the left needling rotary seat angle adjusting mechanism 5 is in transmission fit with the left needling frame up-down displacement driving mechanism 30 and extends to the right side of the left upright 10 in a horizontal cantilever state in a state of forming a sliding pair with the front side of the left upright 10, and the right needling rotary seat angle adjusting mechanism 6 is in transmission fit with the right needling frame up-down displacement driving mechanism 40 and extends to the left side of the right upright 20 in a horizontal cantilever state in a state of forming a sliding pair with the front side of the right upright 20; showing a left round table-shaped felt-sleeve needling mechanism 7 and a right round table-shaped felt-sleeve needling mechanism 8, wherein the right round table-shaped felt-sleeve needling mechanism 7 is arranged on the left needling rotary seat angle adjusting mechanism 5 at the right side of the left upright post 10, and the right round table-shaped felt-sleeve needling mechanism 8 is arranged on the right needling rotary seat angle adjusting mechanism 6 at the left side of the right upright post 20; a felt cover die 9 is shown, which felt cover die 9 is arranged on the aforesaid felt cover die slewing drive mechanism 4 at a position corresponding to between the aforesaid right and left needling mechanisms 7, 8 of the truncated cone-shaped felt cover.
With continued reference to fig. 1, the foregoing frame 1 includes a frame left base 12, a frame right base 13, a frame left longitudinal column 14, a frame right longitudinal column 15, and a frame upper beam 16, the frame left base 12 and the frame right base 13 are supported on a floor of a place of use in a state of use, a felt jacket mold rotary driving mechanism relief space 17a is formed between a front and a middle portion of opposite ends of the frame left base 12 and the frame right base 13, rear portions of the frame left and right bases 12, 13 are connected by a frame base back beam 17b, a lower end of the frame left longitudinal column 14 is fixed to a side of the frame left base 12 facing upward by a fastener such as a bolt, an upper end of the frame left longitudinal column 14 is also fixed to a side of the frame upper beam 16 facing downward by a fastener such as a bolt, a lower end of the frame right longitudinal column 15 is fixed to a side of the frame right base 13 facing upward by a fastener such as a bolt, and an upper end of the frame right longitudinal column 15 is also fixed to a side of the frame upper beam 16 facing downward by a fastener such as a bolt; the left column lateral displacement driving mechanism 2 and the right column lateral displacement driving mechanism 3 are respectively arranged on the left frame base 12 and the right frame base 13 in a state of being corresponding to each other left and right; the upper end of the left upright post 10 and the left end of the frame upper cross beam 16 form a sliding pair; the upper end of the right upright post 20 and the right end of the frame upper cross beam 16 form a sliding pair towards the downward side; the felt cover die rotary driving mechanism 4 is arranged between one sides of opposite ends of the left and right bases 12 and 13 of the frame facing upwards in a riding state at a position corresponding to the yielding space 17a of the felt cover die rotary driving mechanism; the left needling frame up-down displacement driving mechanism 30 is fixed with one side of the left upright post 10 facing the left longitudinal upright post 14 of the frame in the frame mouth-shaped cavity 11; the right needling frame up-down displacement driving mechanism 40 is fixed with one side of the right upright 20 facing the right longitudinal upright 15 of the frame in the frame mouth-shaped cavity 11; the left needling rotating seat angle adjusting mechanism 5 is connected with the left needling mechanism 7 of the round table-shaped felt sleeve and is in sliding fit with the front side of the left upright post 10; the right needling rotating seat angle adjusting mechanism 6 is connected with the right needling mechanism 8 of the round table-shaped felt sleeve and is in sliding fit with the front side of the right upright post 20; the felt cover die 9 is in a truncated cone shape.
Also shown in fig. 1 are one frame left base securing plate 122 each located forward and rearward of the left end bottom of the frame left base 12; the right base fixing plates 132 are respectively arranged in front of and behind the bottom of the right end of the right base 13 of the frame, and the left base fixing plate 122 and the right base fixing plate 132 of the frame are respectively fixed with embedded parts of the using places through bolts.
As shown in fig. 1, a left reduction gearbox mounting bracket fixing plate 121 is fixed at a position corresponding to the left end surface of the left chassis 12 of the frame by a screw, and the upper part of the left reduction gearbox mounting bracket fixing plate 121 protrudes out of the upper surface of the left chassis 12 of the frame; the left column lateral displacement driving mechanism 2 comprises a left column lateral displacement driving motor 21, a left column lateral displacement driving reduction box 22, a left column lateral displacement driving reduction box mounting bracket 23, a left column lateral displacement driving screw 24, a left column lateral displacement driving screw nut block 25, a left column fixing seat 26, a pair of left column fixing plate guide sliding seats 27 and a pair of left column fixing plate guide sliding seat guide rails 28, wherein the left column lateral displacement driving motor 21 is a motor with a positive and negative rotation function and is in transmission connection with the left column lateral displacement driving reduction box 22 in a state that a motor shaft is oriented downwards, and is fixed with the left column lateral displacement driving reduction box mounting bracket 23 by the left column lateral displacement driving reduction box 22 together with the left column lateral displacement driving motor 21, the left column transverse displacement driving reduction box mounting bracket 23 is fixed with the left side of the left reduction box mounting bracket fixing plate 121, a left column transverse displacement driving screw hole 141 which penetrates from the left side to the right side of the left longitudinal column 14 of the frame is arranged at the lower end of the left longitudinal column 14 of the frame and at the position corresponding to the left end of the left column transverse displacement driving screw 24, the left end of the left column transverse displacement driving screw 24 passes through the left column transverse displacement driving screw hole 141 to extend to the left side of the left longitudinal column 14 of the frame and is in transmission connection with the left column transverse displacement driving reduction box final power output shaft of the left column transverse displacement driving reduction box 22 through a left column transverse displacement driving screw coupling 241, the left column transverse displacement driving screw nut block 25 is in threaded fit with the middle region of the left column transverse displacement driving screw 24, and the upper part of the left column transverse displacement driving screw nut block 25 is fixed with the downward-facing side of the left column fixing seat 26, a left column fixing seat left-going limit position signal collector 261 is fixed on the left side of the left column fixing seat 26, a left column fixing seat right-going limit position signal collector 262 is fixed on the right side of the left column fixing seat 26, a pair of left column fixing plate guide sliding seats 27 are respectively fixed at the front edge part and the rear edge part of the downward-facing side of the left column fixing seat 26 and respectively in sliding fit with a pair of left column fixing plate guide sliding seat guide rail 28 through the left column fixing plate guide sliding seat guide sleeve 271, a pair of left column fixing plate guide carriage rails 28 which are parallel to each other in a horizontal state and are fixed at left ends thereof to left column fixing plate guide carriage rail left support seats 281 and fixed at right ends thereof to left column fixing plate guide carriage rail right support seats 282, the left column fixing plate guide carriage rail left and right support seats 281, 282 being fixed at one side of the frame left base 12 facing upward in a state corresponding to each other left and right, the middle portion of the left column lateral displacement drive screw 24 corresponding between the pair of left column fixing plate guide carriage rails 28 and the right ends of the left column lateral displacement drive screw 24 being rotatably supported on the left column fixing plate guide carriage rail right support seats 282 through left column lateral displacement drive screw pivot support bearing seats 242; the lower end of the left upright post 10 is fixedly connected with one side of the left upright post fixing seat 26 facing upwards; a left column upper end sliding guide device 161 is fixed at a position corresponding to the top of the frame mouth-shaped cavity 11 on one side of the left end of the frame upper cross beam 16 facing downwards, and the upper end of the left column 10 and the left column upper end sliding guide device 161 form a sliding pair; a pair of left column guide rails 101 are fixed in a longitudinally parallel state on the front side of the left column 10, and the left needling rotary seat angle adjusting mechanism 5 driven by the left needling frame vertical displacement driving mechanism 30 is slidably engaged with the pair of left column guide rails 101 together with the circular table-shaped felt-sleeve left needling mechanism 7.
Referring to fig. 4 in combination with fig. 1, the aforementioned left pillar upper slide guide 161 includes a rail plate holder 1611, a lateral slide rail fixing plate 1612, and a pair of left pillar upper slide rails 1613, the rail plate holder 1611 has a U-shape in cross section, and a rail plate holder fixing plate 16111 is fixed to each of the left and right ends of the rail plate holder 1611 on the side facing upward, the rail plate holder fixing plate 16111 is fixed to the left end of the frame upper beam 16 on the side facing the frame mouth-shaped cavity 11, the lateral slide rail fixing plate 1612 is fixed to the side facing downward of the rail plate holder 1611 by screws, and the pair of left pillar upper slide rails 1613 are fixed to the side facing downward of the lateral slide rail fixing plate 1612 in a state of being parallel to each other back and forth. A left column top guide slider fixing plate 104 is fixed to the top of the left column 10, and a pair of left column top guide sliders 105 are fixed to the side of the left column top guide slider fixing plate 104 facing upward and at positions corresponding to the pair of left column upper end slide rails 1613, and the pair of left column top guide sliders 105 are slidably engaged with the pair of left column upper end slide rails 1613.
When the left column transverse displacement driving motor 21 controlled by the electric controller works, the left column transverse displacement driving reduction box 22 is driven by the left column transverse displacement driving motor, and the left column transverse displacement driving screw coupling 241 is used for driving the final power output shaft of the left column transverse displacement driving reduction box 22 to be in transmission connection with the left end (screw head at the left end) of the left column transverse displacement driving screw 24, so that the left column transverse displacement driving screw 24 is driven to rotate through the left column transverse displacement driving screw coupling 241, the left column transverse displacement driving screw nut block 25 is driven by the left column transverse displacement driving screw 24, the left column fixing seat 26 is driven by the left column transverse displacement driving screw nut block 25 to displace, and in the process, the left column fixing plate guide sliding seat 27 slides along the pair of left column fixing plate guide sliding seat guide rails 28. Because the lower end of the left upright post 10 is fixed with the side of the left upright post fixing seat 26 facing upwards, and because the upper end, namely the top of the left upright post 10 is in sliding fit with a pair of left upright post upper end sliding guide rails 1613 of the structural system of the left upright post upper end sliding guide device 161 through the pair of left upright post top guiding sliding blocks 105, the left upright post fixing seat 26 is driven to correspondingly displace while being displaced. The rightward or leftward displacement of the left column holder 16 depends on the clockwise or counterclockwise rotation of the left column lateral displacement drive screw 24, and the clockwise or counterclockwise rotation of the left column lateral displacement drive screw 24 depends on the forward or reverse operation state of the motor shaft of the left column lateral displacement drive motor 21.
In the course of the leftward or rightward displacement of the above-mentioned left upright 10, the left needling frame up-and-down displacement driving mechanism 30, left needling rotary seat angle adjusting mechanism 5 and circular-table-shaped felt-sleeve left needling mechanism 7 which are arranged by using the left upright as a carrier are driven by the left upright to displace correspondingly.
With continued reference to fig. 1, a right gearbox mounting bracket fixing plate 131 is fixed at a position corresponding to the right end face of the right chassis 13 of the frame, and an upper portion of the right gearbox mounting bracket fixing plate 131 protrudes out of the upper surface of the right chassis 13 of the frame; the aforementioned right column lateral displacement driving mechanism 3 includes a right column lateral displacement driving motor 31, a right column lateral displacement driving reduction gearbox 32, a right column lateral displacement driving reduction gearbox mounting bracket 33, a right column lateral displacement driving screw 34, a right column lateral displacement driving screw nut block 35, a right column fixing seat 36, a pair of right column fixing plate guide slide 37 and a pair of right column fixing plate guide slide guide rail 38, the right column lateral displacement driving motor 31 is a motor having a forward and reverse rotation function and is in transmission connection with the right column lateral displacement driving reduction gearbox 32 in a state in which its motor shaft is directed downward, and is fixed by the right column lateral displacement driving reduction gearbox 32 together with the right column lateral displacement driving motor 31 and the right column lateral displacement driving reduction gearbox mounting bracket 33, the right column transverse displacement driving reduction box mounting bracket 33 is fixed to the right side of the right reduction box mounting bracket fixing plate 131, a right column transverse displacement driving screw hole which penetrates from the left side to the right side of the right longitudinal column 15 of the frame is arranged at the lower end of the right longitudinal column 15 of the frame and at the position corresponding to the right end of the right column transverse displacement driving screw 34, the right end of the right column transverse displacement driving screw 34 penetrates through the right column transverse displacement driving screw hole to extend to the right side of the right longitudinal column 15 of the frame and is in transmission connection with the right column transverse displacement driving reduction box final power output shaft of the right column transverse displacement driving reduction box 32 through a right column transverse displacement driving screw coupling 341, the right column transverse displacement driving screw nut block 35 is in threaded fit with the middle region of the right column transverse displacement driving screw 34, and the upper part of the right column transverse displacement driving screw nut block 35 is fixed with the downward-facing side of the right column fixing seat 36, a right column fixing seat right-going limit position signal collector 361 is fixed on the right side of the right column fixing seat 36, a right column fixing seat left-going limit position signal collector 362 is fixed on the left side of the right column fixing seat 36, a pair of right column fixing plate guide sliding seats 37 are respectively fixed at the front edge part and the rear edge part of the downward-facing side of the right column fixing seat 36 and respectively in sliding fit with a pair of right column fixing plate guide sliding seat guide rails 38 through a right column fixing plate guide sliding seat guide sleeve 371, a pair of right column-fixing-plate guide carriage rails 38 are parallel to each other in a horizontal state and fixed at right ends thereof to a right column-fixing-plate guide carriage rail right support seat 381 and fixed at left ends thereof to a right column-fixing-plate guide carriage rail left support seat 382, the right column-fixing-plate guide carriage rails left and right support seats 382, 381 being fixed in a state of being left and right corresponding to each other to one side of the frame right base 13 facing upward, a middle portion of the aforementioned right column-lateral-displacement drive screw 34 corresponding to between the pair of right column-fixing-plate guide carriage rails 38 and a left end of the right column-lateral-displacement drive screw 34 being rotatably supported on the aforementioned right column-fixing-plate guide carriage rail right support seat 381 through a right column-lateral-displacement drive screw pivot support bearing seat 342; the lower end of the right upright 20 is fixedly connected with one side of the right upright fixing seat 36 facing upwards; a right column upper end sliding guide device 162 is fixed at a position corresponding to the top of the frame mouth-shaped cavity 11 on one side of the right end of the frame upper cross beam 16 facing downwards, and the upper end of the right column 20 and the right column upper end sliding guide device 162 form a sliding pair; a pair of right column guide rails 201 are fixed on the front side of the right column 20 in a longitudinally parallel state, and the right needling rotating seat angle adjusting mechanism 6 driven by the right needling frame up-down displacement driving mechanism 40 is in sliding fit with the pair of right column guide rails 201 along with the right needling mechanism 8 of the circular table-shaped felt sleeve; a right needle stick upper limit signal collector 202 is provided at a position corresponding to the upper ends of the pair of right column rails 201 on the left side of the aforementioned right column 20, and a right needle stick lower limit signal collector 203 is provided at a position corresponding to the lower ends of the pair of right column rails 201.
Since the above-mentioned structure of the right column upper end sliding guide 162 is exactly the same as that of the left column upper end sliding guide 161 described above, and since the top of the right column 20 is slidably engaged with the right column upper end sliding guide 162 in the same manner as that of the left column 10 and the left column upper end sliding guide 161, the applicant will not repeat the description.
Since the working process of the right column lateral displacement driving mechanism 3 is the same as that of the left column lateral displacement driving mechanism 2, the principle of the first to third aspect can be fully understood. Accordingly, the applicant does not repeat the description.
The upper and lower limit signal collectors 202 and 203 of the right needling frame are used for controlling the upward displacement and downward displacement strokes of the right needling rotary seat angle adjusting mechanism 6 together with the right needling mechanism 8 of the circular table-shaped felt sleeve, and the upper and lower limit signal collectors 202 and 203 of the right needling frame can adopt a travel switch, a micro switch, a position proximity switch, a reed switch or a hall sensing element, but the present embodiment adopts a travel switch and is electrically connected with an electrical controller.
Referring to fig. 2 in combination with fig. 1, the aforementioned blanket cover mold rotation driving mechanism 4 includes a base 41, a blanket cover mold rotation driving motor 42, a blanket cover mold rotation driving reduction box 43, a blanket cover mold insertion pipe rotation driving shaft seat 44, a blanket cover mold insertion pipe rotation driving shaft 45, a blanket cover mold insertion pipe rotation driving shaft disk 46, a blanket cover mold insertion pipe fixing connection disk 47, a blanket cover mold tray 48 and a blanket cover mold insertion pipe 49, a left end lower portion of the base 41 is fixed with a right end upward side of the aforementioned frame left base 12 by screws, a middle portion of the base 41 corresponds to the aforementioned blanket cover mold rotation driving mechanism yielding space 17a, a base cavity 411 is formed in the middle portion of the base 41, while the right end lower portion of the base 41 is fixed with the left end upward side of the aforementioned frame right base 13, the blanket cover mold rotation driving motor 42 is disposed in a horizontally laid state and is in transmission connection with the blanket cover mold rotation driving reduction box 43, the felt cover die rotary drive reduction box 43 and the felt cover die rotary drive motor 42 are fixed with one side of the base cavity bottom plate of the base cavity 411 facing downwards at the position corresponding to the felt cover die rotary drive mechanism abdication space 17a, the felt cover die rotary drive reduction box final power output shaft 431 of the felt cover die rotary drive reduction box 43 faces upwards and corresponds to the coupling abdication hole 412 arranged on the base cavity bottom plate of the base cavity 41, a felt cover die insert tube rotary drive shaft cavity 441 is arranged in the height direction of the felt cover die insert tube rotary drive shaft seat 44, a felt cover die insert tube rotary drive shaft seat fixing flange 442 is formed at the lower end of the felt cover die insert tube rotary drive shaft seat 44 and is fixed with one side of the base cavity top plate 413 of the base cavity 411 facing upwards through screws, the middle part of the felt bushing insert pin rotary driving shaft 45 is rotatably positioned in the felt bushing insert pin rotary driving shaft cavity 441 through a pair of felt bushing insert pin rotary driving shaft pivot bearings 451, the felt bushing insert pin rotary driving shaft lower shaft head 452 of the felt bushing insert pin rotary driving shaft 45 extends into the base cavity 411 and is in transmission connection with the last power output shaft 431 of the felt bushing insert pin rotary driving gearbox at a position corresponding to the coupling relief hole 412 through a felt bushing insert pin rotary driving shaft lower shaft head coupling 4521, the felt bushing insert pin rotary driving shaft upper shaft head 453 of the felt bushing insert pin rotary driving shaft 45 extends upwards out of the upper plane of the felt bushing insert pin rotary driving shaft seat 44, the central position of the felt bushing insert pin rotary driving shaft disk 46 is sleeved and fixed at the upper part of the felt bushing insert pin rotary driving shaft 45, and a felt cover die insert pin rotary drive shaft upper shaft head 453 of the felt cover die insert pin rotary drive shaft 45 extends above the felt cover die insert pin rotary drive shaft disk 46, a fixed land lock bolt groove 461 is provided at a distance from an edge portion of the felt cover die insert pin rotary drive shaft disk 46, a fixed land lock bolt shaft 462 is provided at a position corresponding to the fixed land lock bolt groove 461 by a fixed land lock bolt shaft screw 4621, a central position of the felt cover die insert pin fixed land 47 is fixed with a lower end of the felt cover die insert pin 49 and superposed on a side of the felt cover die insert pin rotary drive shaft disk 46 facing upward, a felt cover die insert pin fixed connection disk groove 471 is provided at an edge portion of the felt cover die insert pin fixed land 47 and at a position corresponding to the fixed land lock bolt groove 461, the fixing land locking bolt pin 462 is latched into the felt jacket mold insert fixing connection plate groove 471 and is defined by the fixing land locking bolt pin defining nut 4622 screwed on the fixing land locking bolt pin 462, the felt jacket mold tray 48 is fixed to the felt jacket mold insert 49 at a position corresponding to the upper side of the felt jacket mold insert fixing connection plate 47, the lower end of the felt jacket mold insert 49 is fixedly inserted into the shaft head 453 of the felt jacket mold insert rotary driving shaft, a felt jacket mold insert fitting hole 91 is formed at the center position in the height direction of the felt jacket mold 9, and the felt jacket mold insert 49 is rotated by inserting the upper end of the felt jacket mold insert 49 into the felt jacket mold insert fitting hole 91.
As can be seen from fig. 2: the last power output shaft 431 of the felt cover die rotary driving reduction box is fixed by the lower key of the lower shaft head coupling 4521 of the felt cover die insert pipe rotary driving shaft through the shaft key 4311 formed on the last power output shaft 431, and the lower shaft head 452 of the felt cover die insert pipe rotary driving shaft 45 is fixed by the upper key of the lower shaft head coupling 4521 of the felt cover die insert pipe rotary driving shaft through the flat key 4522 formed on the last power output shaft.
The felt cover die 9 shown in fig. 1 and 2 (i.e., the "round table-shaped felt cover die") is made of plastic. To accommodate the change in the size of the mat 50 shown in fig. 1, for example, as the size of the mat 50 increases, a mat overlay mold 60, which is likewise plastic, can be applied over the original mat mold 9 in the manner shown in fig. 2.
When the felt bushing rotary driving motor 42 controlled by the electric controller works, the felt bushing rotary driving reduction gearbox 43 is driven by the felt bushing rotary driving motor, the last power output shaft 431 of the felt bushing rotary driving reduction gearbox is connected with the lower key of the felt bushing insert rotary driving shaft lower shaft head coupling 4521 through the shaft key 4311, and the felt bushing insert rotary driving shaft lower shaft head 452 of the felt bushing insert rotary driving shaft 45 is connected with the upper key of the felt bushing insert rotary driving shaft lower shaft head coupling 4521 through the flat key 4522, so that the felt bushing insert rotary driving shaft coupling 4521 can drive the felt bushing insert rotary driving shaft 45 and drive the felt bushing insert rotary driving shaft disk 46 and the felt bushing insert rotary driving shaft disk 47 through the felt bushing insert rotary driving shaft upper shaft head 453, and the felt bushing insert 49 drives the felt bushing 9 fixed on the felt bushing insert 49 to rotate.
With continued reference to fig. 1, since the structure and arrangement of the right needling frame up-down displacement driving mechanism 40 is the same as that of the left needling frame up-down displacement driving mechanism 30, the applicant only describes in detail the structure of the left needling frame up-down displacement driving mechanism 30 below, the left needling frame up-down displacement driving mechanism 30 includes a left needling frame up-down displacement driving motor 301, a left needling frame up-down displacement driving reduction gearbox 302 and a left needling frame up-down displacement driving screw 303, the left needling frame up-down displacement driving motor 301 is a motor with a forward-reverse rotation function, the left needling frame up-down displacement driving motor 301 is in transmission connection with the left needling frame up-down displacement driving reduction gearbox 302 and is fixed by the left needling frame up-down displacement driving reduction gearbox 302 together with the left needling frame up-down displacement driving motor 301 and the left needling frame up-down displacement driving reduction gearbox 3021, the left needling frame up-down displacement driving reduction gearbox fixing seat 3021 is fixed with the left side of the upper end of the left upright post 10, the left needling frame up-down displacement driving reduction gearbox final stage power output shaft of the left needling frame up-down displacement driving reduction gearbox 302 is in transmission connection with a screw head of the upper end of the left needling frame up-down displacement driving screw 303 through a left needling frame up-down displacement driving reduction gearbox final stage power output shaft coupling 3022, the upper end of the left needling frame up-down displacement driving screw 303 is in threaded fit with a driving screw upper supporting seat 3031, the driving screw upper supporting seat 3031 is fixed with the left side of the left upright post 10, the lower end of the left needling frame up-down displacement driving screw 303 is rotatably supported on a driving screw lower supporting seat 3032, and the driving screw lower supporting seat 3032 is fixed with the left side of the lower end of the left upright post 10; the left needling rotating seat angle adjusting mechanism 5 is in transmission fit with the left needling mechanism 7 of the circular truncated cone-shaped felt sleeve and the left needling frame up-down displacement driving screw 303; the structure of the right needling rotary seat angle adjusting mechanism 6 is the same as that of the left needling rotary seat angle adjusting mechanism 5; the structure of the right needling mechanism 8 of the circular truncated cone-shaped felt sleeve is the same as that of the left needling mechanism 7 of the circular truncated cone-shaped felt sleeve; a left needling frame up-limit signal collector 102 is provided at a position corresponding to the upper ends of the pair of left column rails 101 on the left side of the aforementioned left column 10, and a left needling frame down-limit signal collector 103 is provided at a position corresponding to the lower ends of the pair of left column rails 101.
The left and right limit position signal collectors 261, 262 of the left column fixing seat are respectively used for collecting the limit travel signals of the left or right displacement of the left column fixing seat 26; similarly, the left and right limit position signal collectors 362 and 361 are respectively used for collecting the left or right limit travel signals of the right column fixing seat 36. In this embodiment, the left and right limit position signal collectors 261, 262 of the left upright fixing seat and the left and right limit position signal collectors 362, 361 of the right upright fixing seat are as described for the upper and lower limit signal collectors 102, 103 of the left needling frame, which have already been mentioned above, and may be a travel switch, a micro switch, a position proximity switch, a reed switch or a hall sensor.
When the left needling frame up-down displacement driving motor 301 with the forward-reverse rotation function works, the left needling frame up-down displacement driving reduction gearbox 302 is driven by the left needling frame up-down displacement driving reduction gearbox 302, the left needling frame up-down displacement driving reduction gearbox final power output shaft passes through the left needling frame up-down displacement driving reduction gearbox final power output shaft coupling 3022 to drive the left needling frame up-down displacement driving screw 303 to rotate, so that the left needling rotating seat angle adjusting mechanism 5 is driven by the left needling frame up-down displacement driving screw 303 to correspondingly displace upwards or downwards along with the round table felt sleeve left needling mechanism 7, the upward or downward displacement depends on the rotation direction of the left needling frame up-down displacement driving screw 303, such as clockwise or anticlockwise rotation direction, the rotation direction of the left needling frame up-down displacement driving screw 303 depends on the working state of the forward rotation or reverse rotation of the left needling frame up-down displacement driving motor 301, and the limit of the upward displacement of the left needling rotating seat angle adjusting mechanism 5 is controlled by the left needling frame up-down limit signal collectors 102 and 103 respectively, namely, the left needling frame up-down signal collectors 102 and the electric signal collectors are controlled by the left needling frame up-down signal collectors and the electric signal collectors are controlled by the left electric signal collectors and the electric signal collectors.
Referring to fig. 3 in combination with fig. 1, the left needling rotating base angle adjusting mechanism 5 includes a left needling frame 51, a left needling frame up-down displacement connecting nut base 52, an angle rotating shaft 53, a left needling rotating base angle adjusting motor 54, a left needling rotating base angle adjusting reduction box 55, a coupling yielding space constructing frame 56, a left needling rotating base angle adjusting reduction box power output shaft coupling 57, a shaft sleeve supporting seat plate connecting shaft 58 and a shaft sleeve supporting seat plate 59, a pair of left needling frame first up-down sliding blocks i 511 and a pair of left needling frame second up-down sliding blocks ii 512 are fixed on the rear side of the left end of the left needling frame 51 in an up-down corresponding state, the pair of left needling frame second up-down sliding blocks ii 512 are located on the right side of the pair of left needling frame first up-down sliding blocks i 511, and the pair of left needling frame first up-down sliding blocks i 511 and one left upright rail located on the left side of the pair of left upright rails 101 form a sliding pair, and a pair of left needling frame second up-down sliding blocks II 512 and one left column guide rail located at the right side of the pair of left column guide rails 101 form a sliding pair, a left needling frame connecting plate 513 is fixed at the left end face of the left needling frame 51, the left needling frame connecting plate 513 and the left needling frame 51 are in vertical relation with each other, the front right face of the left needling frame connecting plate 513 is contacted with the left end face of the left needling frame 51, a left needling frame up-down displacement connecting nut seat 52 is fixed with the left needling frame connecting plate 513 at a position corresponding to the left side of the left needling frame connecting plate 513, a screw transmission matching nut fixing seat 521 is extended at the left side of the left needling frame up-down displacement connecting nut seat 52, a left needling frame up-down displacement driving screw transmission matching nut 5211 is fixed on the screw transmission matching nut fixing seat 521, the left needling frame up-down displacement driving screw driving matching nut 5211 is in threaded matching with the left needling frame up-down displacement driving screw 303, the left needling rotating seat angle adjusting motor 54 is a motor with a positive and negative rotation function and is in transmission matching with the left needling rotating seat angle adjusting reduction gearbox 55 in a horizontal state, the left needling rotating seat angle adjusting reduction gearbox 55, together with the left needling rotating seat angle adjusting motor 54, is fixed with the left needling rotating seat angle adjusting reduction gearbox fixing seat 551, the coupling abdication space constructing frame 56 comprises a emptying plate 561 and a group of emptying plate supporting fixing columns 562 distributed in a groined shape, the rear end of the group of emptying plate supporting fixing columns 562 is fixed with the front side of the right end of the left needling frame 51, the emptying plate 561 is fixed with the front end of the group of emptying plate supporting fixing columns 562, the left needling rotating seat angle adjusting reduction gearbox fixing seat 551 is fixed with the front side of the emptying plate 561, the left needling rotary shaft angle adjusting reduction gearbox power output shaft coupling 57 is arranged in a coupling accommodating space 5621 formed by a group of empty plate supporting fixing columns 562, and the left needling rotary shaft angle adjusting reduction gearbox shaft of the left needling rotary shaft angle adjusting reduction gearbox 55 is in transmission connection with the front end of the angle rotary shaft 53 by the left needling rotary shaft angle adjusting reduction gearbox power output shaft coupling 57, the shaft sleeve support seat plate connecting shaft 58 is provided with a pair of vertical parallel, the front end of the shaft sleeve support seat plate connecting shaft 58 is fixed with the left needling frame 51 at a position corresponding to the left side of the coupling yielding space constructing frame 56 through a shaft sleeve support seat plate connecting shaft front fixing screw 581, the rear end is fixed with the left end of the shaft sleeve support seat plate 59 through a shaft sleeve support seat plate connecting shaft rear fixing screw 582, an angle adjusting shaft pivoting support sleeve 591 is arranged at the front side of the right end of the shaft sleeve support seat plate 59, an angle rotation shaft fixing base 531 is fixed to the middle part of the angle rotation shaft 53, a left needling mechanism mounting platform 5311 of a circular table felt cover is formed at the upper part of the angle rotation shaft fixing base 531, the rear end of the angle rotation shaft 53 is rotatably supported at the right end of the shaft sleeve support seat plate 59 at a position corresponding to the angle adjustment shaft pivot support sleeve 591, the rear end of the angle rotation shaft 53 extends to the rear of the angle adjustment shaft pivot support sleeve 591 and is fixed with an angle signal collector trigger plate 532, the angle signal collector trigger plate 532 is provided with a pair of angle signal collector trigger claws 5321, the angle signal collector trigger claws 5321 are spaced 180 degrees from each other around the edge part of the angle signal collector trigger plate 532 in the circumferential direction, and a trigger claw rotation angle signal collector 592 is fixed at the rear side of the shaft sleeve support seat plate 59 and at a position positioned at the left side of the angle signal collector trigger plate 532; the circular truncated cone-shaped felt left needling mechanism 7 is arranged on the circular truncated cone-shaped felt left needling mechanism mounting platform 5311.
With continued reference to fig. 3, a reinforcing bar 514 is fixed between the rear side of the left end of the left needling frame 51 and the right side of the front end of the left needling frame connecting plate 513; a boss support seat plate connection shaft head detection hole 515 is formed in the left needling frame 51 at a position corresponding to the front end of the boss support seat plate connection shaft 58, and a boss support seat plate connection shaft head 583 formed at the front end of the boss support seat plate connection shaft 58 is detected to be inserted into the boss support seat plate connection shaft head detection hole 515; a rear fixing screw hole 593 is formed at the left end of the boss support seat plate 59 and at a position corresponding to the rear end of the boss support seat plate connecting shaft 58, and the boss support seat plate connecting shaft rear fixing screw 582 is fixed to the center position of the rear end face of the boss support seat plate connecting shaft 58 at a position corresponding to the rear fixing screw hole 593; the aforementioned trigger pawl rotation angle signal collector 592 is an angle sensor.
In the state that the left needling frame up-and-down displacement driving screw 303 rotates, the left needling frame up-and-down displacement driving screw is driven to drive the matched screw driving nut 5211, so that the left needling frame up-and-down displacement connecting nut seat 52 is driven by the screw driven matched screw fixing seat 521, the left needling frame up-and-down displacement connecting nut seat 52 drives the left needling frame 51 and components which are arranged by taking the left needling frame 51 as a carrier, such as the left needling rotating seat angle adjusting motor 54, the left needling rotating seat angle adjusting reduction gearbox 55, the coupler abdicating space constructing frame 56, the left needling rotating seat angle adjusting reduction gearbox power output shaft coupler 57, the shaft sleeve supporting seat plate connecting shaft 58, the shaft sleeve supporting seat plate 59 and the circular table-shaped felt sleeve left needling mechanism 7, to correspondingly move up and down. In this process, the pair of left needling frame first up-and-down slider i 511 and the pair of left needling frame second up-and-down slider ii 512 slide up and down along the pair of left column rails 101.
When the left needling rotary shaft angle adjusting motor 54 works, the left needling rotary shaft angle adjusting reduction gearbox 55 is driven by the left needling rotary shaft angle adjusting reduction gearbox, the angle rotary shaft 53 is driven by the left needling rotary shaft power output shaft coupling 57, the circular table-shaped felt cover left needling mechanism mounting platform 5311 is driven by the angle rotary shaft 53 through the angle rotary shaft fixing seat 531, meanwhile, the angle signal collector trigger plate 532 is driven by the rear end of the angle rotary shaft 53 to rotate, the angle signal collector trigger claw 5321 of the angle signal collector trigger plate 532 also rotates along with the corresponding angle required by the rotating process of the angle signal collector trigger plate 532 and preset by a PLC (programmable controller) of an electric controller, and the angle (including the angle rotated clockwise or anticlockwise) of the angle signal collector trigger claw 5321 is collected by the trigger claw rotating angle signal collector 592 and fed back to the electric controller, the electric controller sends a signal to the left needling rotary shaft angle adjusting motor 54 to stop working, so that the circular table-shaped felt cover left needling rotary shaft mechanism mounting platform 5311 drives the rotary shaft to rotate, namely, the felt cover 7 is arranged on the circular table-shaped felt cover 7, namely, the rotary shaft is positioned on the circular table-shaped felt cover 50, and the felt cover 7 is driven by the rotary shaft seat needle cover 7.
With continued reference to fig. 3 and in combination with fig. 1, the aforementioned circular-table-shaped felt-cover left needling mechanism 7 includes a needle plate reciprocation drive cylinder 71, a cylinder holder 72, a needle plate holder 73, a needle plate 74, and a set of needles 75, the needle plate reciprocation drive cylinder 71 being fixed to the rear side of the cylinder holder 72, the cylinder column 711 of the needle plate reciprocation drive cylinder 71 having a pair and facing to the right, the cylinder holder 72 being fixed together with the needle plate reciprocation drive cylinder 71 to the side of the aforementioned circular-table-shaped felt-cover left needling mechanism mounting platform 5311 facing upward, the needle plate holder 73 being fixed to the end of the cylinder column 711, the needle plate 74 being fixed to the right side of the needle plate holder 73, and the set of needles 75 being arranged in a dense state on the right side of the needle plate 74.
In the present embodiment, the needle plate reciprocation driving cylinder 71 is a cylinder, and the group of needles 75 are needles having no hook at the end. In operation, the cylinder column 711 of the cylinder 71 is driven by the reciprocating motion of the needle plate to drive the needle plate 74 via the fixing seat 73, and the needle 75 without needle hooks on the needle plate 74 needle-sticks the felt cover 50 shown in fig. 1 and placed on the felt cover die 9, so that the felt cover 50 is densified. In this embodiment, the frequency of needling is preferably 170-200 needling/min, but is not limited by the frequency of needling.
According to the common general knowledge, in order to adapt to the round table shape of the felt cover 50, the shape of the felt cover die 9 is also round table shape, and the diameter (outer diameter) of the felt cover 50 is gradually increased from top to bottom, so that in the process of needling the felt cover 50 from top to bottom, the left needling frame up-and-down displacement driving mechanism 30 works to drive the left needling rotating seat angle adjusting mechanism 5 and the round table-shaped felt cover left needling mechanism 7 to slowly descend according to the description of the applicant; the left upright post 10 is driven by the left upright post transverse displacement driving mechanism 2 to gradually displace leftwards; the felt cover die 9 and the felt cover 50 sleeved outside the felt cover die are rotated by the felt cover die rotary driving mechanism 4; the felt cover 50 is needled by the needling 7. In the process, the right needling frame up-down displacement driving mechanism 40 also correspondingly works to drive the right needling rotating seat angle adjusting mechanism 6 and the right needling mechanism 8 of the circular table-shaped felt sleeve to slowly descend; the right upright post 20 is driven by the right upright post transverse displacement driving mechanism 3 to gradually displace rightwards, and the felt sleeve 50 is needled by the needling needles of the structural system of the circular table type felt sleeve right needling mechanism 8. After the needling of the felt cover 50 is completed, the left and right needling frames up and down displacement driving mechanisms 30 and 40 work reversely to enable the left needling rotating seat angle adjusting mechanism 5 and the round table-shaped felt cover left needling mechanism 7 to return upwards and enable the right needling rotating seat angle adjusting mechanism 6 and the round table-shaped felt cover right needling mechanism 8 to return upwards; at the same time, the left and right columns 10, 20 are respectively displaced in the direction away from each other by the operation of the left and right column lateral displacement driving mechanisms 2, 3, and then the needled felt cover 50 is manually removed by a machine operator and the next round-table-shaped felt cover blank to be needled is put on the felt cover die 9, needling is performed in the foregoing procedure, and so on.
In summary, the technical scheme provided by the utility model overcomes the defects in the prior art, successfully completes the task of the utility model, and faithfully honors the technical effects carried by the applicant in the technical effect column above.

Claims (10)

1. The circular truncated cone-shaped felt sleeve needling machine is characterized by comprising a frame (1), wherein the frame (1) is provided with a frame mouth-shaped cavity (11); a left column lateral displacement driving mechanism (2) and a right column lateral displacement driving mechanism (3), the left column lateral displacement driving mechanism (2) and the right column lateral displacement driving mechanism (3) being arranged at the lower part of the frame (1) in a state of being corresponding to each other left and right; a left upright post (10) and a right upright post (20), wherein the left upright post (10) is positioned at the left side of the frame mouth-shaped cavity (11), the upper end of the left upright post (10) forms a sliding pair with the top of the frame mouth-shaped cavity (11) of the frame (1), the lower end of the left upright post is connected and matched with the left upright post transverse displacement driving mechanism (2), the right upright post (20) is positioned at the right side of the frame mouth-shaped cavity (11), the upper end of the right upright post (20) forms a sliding pair with the top of the frame mouth-shaped cavity (11) of the frame (1), and the lower end of the right upright post is connected and matched with the right upright post transverse displacement driving mechanism (3); a felt cover die rotary driving mechanism (4), wherein the felt cover die rotary driving mechanism (4) is arranged at the middle position of the lower part of the frame (1) at a position corresponding to the position between the left and right upright column transverse displacement driving mechanisms (2, 3); a left needling frame up-down displacement driving mechanism (30) and a right needling frame up-down displacement driving mechanism (40), wherein the left needling frame up-down displacement driving mechanism (30) is fixed with the left side of the left upright post (10) in the frame mouth-shaped cavity (11), and the right needling frame up-down displacement driving mechanism (40) is fixed with the right side of the right upright post (20) in the frame mouth-shaped cavity (11); a left needling rotating seat angle adjusting mechanism (5) and a right needling rotating seat angle adjusting mechanism (6), wherein the left needling rotating seat angle adjusting mechanism (5) is in transmission fit with the left needling frame up-down displacement driving mechanism (30) and extends to the right side of the left upright (10) in a horizontal cantilever state in a state of forming a sliding pair with the front side of the left upright (10), and the right needling rotating seat angle adjusting mechanism (6) is in transmission fit with the right needling frame up-down displacement driving mechanism (40) and extends to the left side of the right upright (20) in a horizontal cantilever state in a state of forming a sliding pair with the front side of the right upright (20); a left needling mechanism (7) and a right needling mechanism (8) of the circular table-shaped felt sleeve, wherein the position of the left needling mechanism (7) on the right side of the left upright post (10) is arranged on the left needling rotary seat angle adjusting mechanism (5), and the position of the right needling mechanism (8) on the left side of the right upright post (20) is arranged on the right needling rotary seat angle adjusting mechanism (6); and the felt cover die (9) is arranged on the felt cover die rotary driving mechanism (4) at a position corresponding to the position between the left and right needling mechanisms (7 and 8) of the round table-shaped felt cover.
2. The round table-shaped felt needling machine according to claim 1, characterized in that the frame (1) comprises a frame left base (12), a frame right base (13), a frame left longitudinal upright (14), a frame right longitudinal upright (15) and a frame upper cross beam (16), wherein the frame left base (12) and the frame right base (13) are supported on a floor of a place of use in a use state, a felt cover die rotary driving mechanism abdicating space (17 a) is formed between the front part and the middle part of the opposite ends of the frame left base (12) and the frame right base (13), the rear parts of the frame left base and the frame right base (12, 13) are connected by a frame base rear beam (17 b), the lower end of the frame left longitudinal upright (14) is fixed with the left end of the frame left base (12) towards one side upwards, the upper end of the frame left longitudinal upright (14) is fixed with the left end of the frame upper cross beam (16), the lower end of the frame right longitudinal upright (15) is fixed with the right end of the frame right base (13) towards one side upwards, and the upper end of the frame right upright (16) is fixed with the right end of the frame upper cross beam (16); the left upright column transverse displacement driving mechanism (2) and the right upright column transverse displacement driving mechanism (3) are respectively arranged on the left chassis (12) and the right chassis (13) of the machine frame in a state of corresponding left and right; the upper end of the left upright post (10) and the left end of the frame upper cross beam (16) form a sliding pair towards one side downwards; the upper end of the right upright post (20) and the right end of the frame upper cross beam (16) face downwards to form a sliding pair; the felt cover die rotary driving mechanism (4) is arranged between one sides of opposite ends of the left and right bases (12, 13) of the frame in a riding state at a position corresponding to the felt cover die rotary driving mechanism abdicating space (17 a); the left needling frame up-down displacement driving mechanism (30) is fixed with one side of the left upright post (10) facing the left longitudinal upright post (14) of the frame in the frame mouth-shaped cavity (11); the right needling frame up-down displacement driving mechanism (40) is fixed with one side of the right upright post (20) facing the right longitudinal upright post (15) of the frame in the frame mouth-shaped cavity (11); the left needling rotating seat angle adjusting mechanism (5) is connected with the left needling mechanism (7) of the round table-shaped felt sleeve and is in sliding fit with the front side of the left upright post (10); the right needling rotating seat angle adjusting mechanism (6) is connected with the right needling mechanism (8) of the circular table-shaped felt sleeve and is in sliding fit with the front side of the right upright post (20); the felt cover die (9) is in a truncated cone shape.
3. The round table-shaped felt sleeve needling machine according to claim 2, characterized in that a left reduction box mounting bracket fixing plate (121) is fixed at a position corresponding to the left end face of the left chassis (12) of the machine frame, and the upper part of the left reduction box mounting bracket fixing plate (121) protrudes out of the upper surface of the left chassis (12) of the machine frame; the left column transverse displacement driving mechanism (2) comprises a left column transverse displacement driving motor (21), a left column transverse displacement driving reduction gearbox (22), a left column transverse displacement driving reduction gearbox mounting bracket (23), a left column transverse displacement driving screw rod (24), a left column transverse displacement driving screw rod nut block (25), a left column fixing seat (26), a pair of left column fixing plate guide sliding seats (27) and a pair of left column fixing plate guide sliding seat guide rails (28), the left column transverse displacement driving motor (21) is a motor with a positive and negative rotation function and is in transmission connection with the left column transverse displacement driving reduction gearbox (22) in a state that a motor shaft is oriented downwards, and is fixed by the left column transverse displacement driving reduction gearbox (22) together with the left column transverse displacement driving motor (21) and the left column transverse displacement driving reduction gearbox mounting bracket (23), the left column transverse displacement driving reduction gearbox mounting bracket (23) is fixed with the left side of the left reduction gearbox mounting bracket fixing plate (121), a left column (14) at the lower end of the machine frame left longitudinal column (14) and a left column longitudinal through hole (141) is arranged at a position corresponding to the left end of the left column transverse displacement driving screw rod (24), the left end of the left column transverse displacement driving screw (24) passes through a left column transverse displacement driving screw yielding hole (141) to extend to the left side of a left longitudinal column (14) of the frame and is in transmission connection with a final power output shaft of a left column transverse displacement driving reduction gearbox (22) through a left column transverse displacement driving screw coupling (241), a left column transverse displacement driving screw nut block (25) is in threaded fit with the middle area of the left column transverse displacement driving screw (24), the upper part of the left column transverse displacement driving screw nut block (25) is fixed with one side of a left column fixing seat (26) facing downwards, a left column fixing seat left limit position signal collector (261) is fixed on the left side of the left column fixing seat (26), a left column fixing seat right limit position signal collector (262) is fixed on the right side of the left column fixing seat (26), a pair of left column fixing plate guide sliding seats (27) are respectively fixed on the front edge part and the rear edge part of one side facing downwards of the left column fixing seat (26) and a left column fixing seat guide sleeve (281) and a left column fixing seat (282) and a left column fixing seat guide rail (282) are respectively fixed on the left column fixing seat (282) in parallel to a guide rail fixing seat (282), the left column fixing plate guide slide guide rail left and right supporting seats (281, 282) are fixed on one side of the frame left base (12) in a state of corresponding left and right, the middle part of the left column transverse displacement driving screw (24) corresponds to between a pair of left column fixing plate guide slide guide rails (28), and the right end of the left column transverse displacement driving screw (24) is rotatably supported on the left column fixing plate guide slide guide rail right supporting seat (282) through a left column transverse displacement driving screw pivoting supporting bearing seat (242); the lower end of the left upright post (10) is fixedly connected with one upward side of the left upright post fixing seat (26); a left upright post upper end sliding guide device (161) is fixed at a position corresponding to the top of the frame mouth-shaped cavity (11) on one side of the left end of the frame upper cross beam (16) facing downwards, and the upper end of the left upright post (10) and the left upright post upper end sliding guide device (161) form a sliding pair; a pair of left upright post guide rails (101) are fixed on the front side of the left upright post (10) in a longitudinal parallel state, and the left needling rotating seat angle adjusting mechanism (5) driven by the left needling frame up-down displacement driving mechanism (30) is in sliding fit with the pair of left upright post guide rails (101) together with the round table-shaped felt sleeve left needling mechanism (7).
4. The round table-shaped felt sleeve needling machine according to claim 2, characterized in that a right reduction box mounting bracket fixing plate (131) is fixed at a position corresponding to the right end surface of the right chassis (13) of the machine frame, and the upper part of the right reduction box mounting bracket fixing plate (131) protrudes out of the upper surface of the right chassis (13) of the machine frame; the right column lateral displacement driving mechanism (3) comprises a right column lateral displacement driving motor (31), a right column lateral displacement driving reduction gearbox (32), a right column lateral displacement driving reduction gearbox mounting bracket (33), a right column lateral displacement driving screw rod (34), a right column lateral displacement driving screw rod nut block (35), a right column fixing seat (36), a pair of right column fixing plate guide sliding seats (37) and a pair of right column fixing plate guide sliding seat guide rails (38), the right column lateral displacement driving motor (31) is a motor with a positive and negative rotation function and is in transmission connection with the right column lateral displacement driving reduction gearbox (32) in a state that a motor shaft faces downwards and is fixed by the right column lateral displacement driving reduction gearbox (32) together with the right column lateral displacement driving motor (31) and the right column lateral displacement driving reduction gearbox mounting bracket (33), the right column lateral displacement driving reduction gearbox mounting bracket (33) is fixed with the right side of the right column driving reduction gearbox mounting bracket fixing plate (131), a right column driving screw rod (15) is provided with a left column driving hole (15) which penetrates from the right side of a left side of a right column at a position corresponding to the right end of the right column lateral displacement driving screw rod (34), the right end of the right column transverse displacement driving screw rod (34) passes through the right column transverse displacement driving screw rod abdication hole to extend to the right side of the right longitudinal column (15) of the frame and is in transmission connection with the final power output shaft of the right column transverse displacement driving reduction gearbox (32) through the right column transverse displacement driving screw rod coupling (341), the right column transverse displacement driving screw rod nut block (35) is in threaded fit with the middle area of the right column transverse displacement driving screw rod (34), the upper part of the right column transverse displacement driving screw rod nut block (35) is fixed with one side of the right column fixing seat (36) facing downwards, a right column fixing seat right limit position signal collector (361) is fixed at the right side of the right column fixing seat (36), a right column fixing seat left limit position signal collector (362) is fixed at the left side of the right column fixing seat (36), a pair of right column fixing plate guide sliding seats (37) are respectively fixed at the front edge part and the rear edge part of one side of the right column fixing seat (36) facing downwards, and are respectively fixed with a pair of right column fixing seat guide plates (371) through a right column fixing guide sleeve (38) and a pair of right column fixing seat guide plates (382) in parallel to a guide rail fixing seat (382), the left and right supporting seats (382, 381) of the right column fixing plate guide slide guide rail are fixed on one side of the frame right base (13) facing upwards in a state of corresponding to each other left and right, the middle part of the right column transverse displacement driving screw (34) corresponds to between a pair of right column fixing plate guide slide guide rails (38), and the left end of the right column transverse displacement driving screw (34) is rotatably supported on the right supporting seat (381) of the right column fixing plate guide slide guide rail through a right column transverse displacement driving screw pivoting supporting bearing seat (342); the lower end of the right upright post (20) is fixedly connected with one upward side of the right upright post fixing seat (36); a right upright post upper end sliding guide device (162) is fixed at a position corresponding to the top of the frame mouth-shaped cavity (11) on one side of the right end of the frame upper cross beam (16), and the upper end of the right upright post (20) and the right upright post upper end sliding guide device (162) form a sliding pair; a pair of right upright post guide rails (201) are fixed on the front side of the right upright post (20) in a longitudinal parallel state, and the right needling rotating seat angle adjusting mechanism (6) driven by the right needling frame up-down displacement driving mechanism (40) is in sliding fit with the pair of right upright post guide rails (201) together with the round table-shaped felt sleeve right needling mechanism (8); a right needling frame upper limit signal collector (202) is provided at a position corresponding to the upper ends of the pair of right column guide rails (201) on the left side of the right column (20), and a right needling frame lower limit signal collector (203) is provided at a position corresponding to the lower ends of the pair of right column guide rails (201).
5. The round table-shaped felt-sleeve needling machine according to claim 2, characterized in that the felt-sleeve rotary driving mechanism (4) comprises a base (41), a felt-sleeve rotary driving motor (42), a felt-sleeve rotary driving reduction box (43), a felt-sleeve rotary driving shaft seat (44), a felt-sleeve rotary driving shaft (45), a felt-sleeve rotary driving shaft disc (46), a felt-sleeve fixing connecting disc (47), a felt-sleeve tray (48) and a felt-sleeve pipe (49), the lower part of the left end of the base (41) is fixed with one side of the right end of the left base (12) of the frame facing upwards, the middle part of the base (41) corresponds to a base cavity (411) formed in the middle part of the base (41), the lower part of the right end of the base (41) is fixed with one side of the left end of the right base (13) of the frame facing upwards, the felt-sleeve rotary driving motor (42) is arranged in a horizontal state and is in transmission connection with the felt-sleeve rotary driving reduction box (43), the middle part of the base (41) corresponds to the base cavity (17 a) facing upwards, the felt-sleeve rotary driving mechanism is fixed with the base cavity (17 a) at one side of the base cavity (43), a felt bushing rotary drive reduction gearbox (43) with a felt bushing rotary drive reduction gearbox final power output shaft (431) facing upwards and corresponding to a coupling relief hole (412) formed in a base cavity floor of a base cavity (411), a felt bushing rotary drive shaft cavity (441) formed in the height direction of a felt bushing rotary drive shaft seat (44), and a felt bushing rotary drive shaft seat fixing flange (442) formed at the lower end of the felt bushing rotary drive shaft seat (44), the felt bushing rotary drive shaft seat fixing flange (442) being fixed to one side of the base cavity floor (413) of the base cavity (411) facing upwards, the middle part of the felt bushing rotary drive shaft (45) being rotatably located in the felt bushing rotary drive shaft cavity (441) through a pair of felt bushing rotary drive shaft bearings (451), a felt bushing rotary drive shaft lower shaft head (452) of the felt bushing rotary drive shaft (45) being stretched into the base cavity (411) and being connected by the felt bushing rotary drive shaft lower shaft head (21) corresponding to the coupling rotary drive shaft seat (453) of the felt bushing rotary drive shaft seat (45) at the upper rotary drive shaft seat (453), a central position of a felt cover die insertion tube rotary driving shaft disc (46) is sleeved and fixed on the upper part of the felt cover die insertion tube rotary driving shaft (45), a felt cover die insertion tube rotary driving shaft upper shaft head (453) of the felt cover die insertion tube rotary driving shaft (45) stretches to the upper part of the felt cover die insertion tube rotary driving shaft disc (46), fixed connection disc locking bolt grooves (461) are arranged at intervals at the edge part of the felt cover die insertion tube rotary driving shaft disc (46), fixed connection disc locking bolt grooves (471) are hinged at positions corresponding to the fixed connection disc locking bolt grooves (461) through fixed connection disc locking bolt pin shaft screws (4621), the central position of the felt cover die insertion tube fixing connection disc (47) is fixed with the lower end of the felt cover die insertion tube (49) and is superposed on one side of the felt cover die insertion tube rotary driving shaft disc (46), felt cover die fixing connection disc grooves (462) are formed at the edge part of the felt cover die insertion tube fixing connection disc (47) and at positions corresponding to the fixed connection disc locking bolt grooves (462), the fixed connection disc locking bolt pins (471) are formed at positions corresponding to the fixed connection disc (471) on a sleeve die insertion tube (48) and fixed on a sleeve die insertion tube bolt shaft nut (48) fixed on a fixed pin shaft (48), the lower end of the felt cover die insert pipe (49) is fixedly inserted with an upper shaft head (453) of a felt cover die insert pipe rotary driving shaft, a felt cover die insert pipe matching hole (91) is formed in the central position of the felt cover die (9) in the height direction, and the upper end of the felt cover die insert pipe (49) is inserted into the felt cover die insert pipe matching hole (91) to enable the felt cover die insert pipe (49) to drive the felt cover die (9) to rotate.
6. The round table felt needling machine according to claim 3, characterized in that the structure and arrangement of the right needling frame up-down displacement driving mechanism (40) are the same as those of the left needling frame up-down displacement driving mechanism (30), the left needling frame up-down displacement driving mechanism (30) comprises a left needling frame up-down displacement driving motor (301), a left needling frame up-down displacement driving reduction box (302) and a left needling frame up-down displacement driving screw (303), the left needling frame up-down displacement driving motor (301) is a motor with positive and negative rotation, the left needling frame up-down displacement driving motor (301) is in transmission connection with the left needling frame up-down displacement driving reduction box (302) and is fixed by the left needling frame up-down displacement driving reduction box (302) together with a left needling frame up-down displacement driving reduction box fixing seat (3021), the left needling frame up-down displacement driving reduction box (3021) is connected with the upper end of the left needling frame up-down screw (303) of a left needling frame up-down driving reduction box (10) through a left needling frame up-down driving screw shaft (303) in a threaded connection with the upper end of a left needling frame up-down driving reduction box (303), the upper driving screw supporting seat (3031) is fixed with the left side of the left upright post (10), the lower end of the driving screw (303) for the up-down displacement of the left needling frame is rotatably supported on the lower driving screw supporting seat (3032), and the lower driving screw supporting seat (3032) is fixed with the left side of the lower end of the left upright post (10); the left needling rotating seat angle adjusting mechanism (5) and the circular table-shaped felt sleeve left needling mechanism (7) are in transmission fit with the left needling frame up-down displacement driving screw (303); the structure of the right needling rotating seat angle adjusting mechanism (6) is the same as that of the left needling rotating seat angle adjusting mechanism (5); the structure of the right needling mechanism (8) of the circular truncated cone-shaped felt sleeve is the same as that of the left needling mechanism (7) of the circular truncated cone-shaped felt sleeve; a left needling frame upper limit signal collector (102) is arranged at the left side of the left upright (10) and at a position corresponding to the upper ends of the pair of left upright guide rails (101), and a left needling frame lower limit signal collector (103) is arranged at a position corresponding to the lower ends of the pair of left upright guide rails (101).
7. The circular table-shaped felt-sleeve needling machine according to claim 6, wherein the left needling rotating seat angle adjusting mechanism (5) comprises a left needling frame (51), a left needling frame up-down displacement connecting nut seat (52), an angle rotating shaft (53), a left needling rotating seat angle adjusting motor (54), a left needling rotating seat angle adjusting reduction gearbox (55), a coupling abdication space building frame (56), a left needling rotating seat angle adjusting reduction gearbox power output shaft coupling (57), a shaft sleeve supporting seat plate connecting shaft (58) and a shaft sleeve supporting seat plate (59), a pair of left needling frame first up-down sliding blocks I (511) and a pair of left needling frame second up-down sliding blocks II (512) are fixed on the rear side of the left end of the left needling frame (51) in an up-down corresponding state, the pair of left needling frame second upper and lower sliding blocks II (512) are positioned on the right side of the pair of left needling frame first upper and lower sliding blocks I (511), the pair of left needling frame first upper and lower sliding blocks I (511) and one left column guide rail positioned on the left side of the pair of left column guide rails (101) form a sliding pair, the pair of left needling frame second upper and lower sliding blocks II (512) and one left column guide rail positioned on the right side of the pair of left column guide rails (101) form a sliding pair, a left needling frame connecting plate (513) is fixed on the left end face of the left needling frame (51), the left needling frame connecting plate (513) and the left needling frame (51) are in vertical relation, the front right side surface of the left needling frame connecting plate (513) is contacted with the left end surface of the left needling frame (51), the left needling frame up-down displacement connecting nut seat (52) is fixed with the left needling frame connecting plate (513) at a position corresponding to the left side of the left needling frame connecting plate (513), a screw transmission matching nut fixing seat (521) is extended at the left side of the left needling frame up-down displacement connecting nut seat (52), a left needling frame up-down displacement driving screw transmission matching nut (5211) is fixed on the screw transmission matching nut fixing seat (521), the left needling frame up-down displacement driving screw transmission matching nut (5211) is in threaded fit with the left needling frame up-down displacement driving screw (303), the left needling rotating seat angle adjusting motor (54) is a motor with a forward and backward rotation function and is in transmission fit with a left needling rotating seat angle adjusting reduction box (55) in a horizontal state, a left needling seat rotating shaft coupling angle adjusting reduction box (55) is in transmission fit with a left needling seat rotating shaft coupling (56) which is arranged at the left side of the left needling seat (55) and a fixed shaft coupling plate (56) of the left needling frame (56), the emptying plate (561) is fixed with the front end of a group of emptying plate supporting and fixing columns (562), the left needling rotating seat angle adjusting reduction gearbox fixing seat (551) is fixed with the front side of the emptying plate (561), the left needling rotating seat angle adjusting reduction gearbox power output shaft coupler (57) is arranged in a coupler accommodating space (5621) formed by the group of emptying plate supporting and fixing columns (562), the left needling rotating seat angle adjusting reduction gearbox shaft (55) is connected with the front end of an angle rotating shaft (53) in a transmission way by the left needling rotating seat angle adjusting reduction gearbox power output shaft coupler (57), the shaft sleeve supporting seat plate connecting shaft (58) is provided with a pair of vertical parallel, the front end of the shaft sleeve supporting seat plate connecting shaft (58) is fixed with the left needling frame (51) at the position corresponding to the left side of the coupler yielding space constructing frame (56) through a shaft sleeve supporting seat plate connecting shaft front fixing screw (581), the rear end of the shaft sleeve supporting seat plate connecting shaft is fixed with the shaft sleeve (531) through a shaft sleeve supporting seat plate connecting shaft back fixing screw (581), the left needling rotating seat plate (53) is arranged at the front end of the shaft sleeve (53), the shaft sleeve rotating seat plate (53) is fixed at the front end of the shaft sleeve rotating seat (53), the shaft sleeve rotating seat (53) is arranged at the middle part of the rotating seat (53), the shaft sleeve rotating seat (53) is fixed at the angle, the front end of the shaft sleeve rotating seat (53) is fixed at the angle, the front end of the rotating seat (53), the rear end of the angle rotation shaft (53) is rotatably supported at the right end of a shaft sleeve supporting seat plate (59) at a position corresponding to the angle adjustment shaft pivoting supporting sleeve (591), the rear end of the angle rotation shaft (53) extends to the rear of the angle adjustment shaft pivoting supporting sleeve (591) and is fixedly provided with an angle signal collector trigger disc (532), the angle signal collector trigger disc (532) is provided with a pair of angle signal collector trigger claws (5321), the angle signal collector trigger claws (5321) are spaced 180 degrees from each other around the edge part of the angle signal collector trigger disc (532) in the circumferential direction, and a trigger claw rotating angle signal collector (592) is fixed at the rear side of the shaft sleeve supporting seat plate (59) and at the position positioned at the left side of the angle signal collector trigger disc (532); the circular truncated cone-shaped felt sleeve left needling mechanism (7) is arranged on the circular truncated cone-shaped felt sleeve left needling mechanism mounting platform (5311).
8. The round table-shaped felt-sleeve needling machine according to claim 7, characterized in that a reinforcing bar (514) is fixed between the rear side of the left end of the left needling frame (51) and the right side of the front end of the left needling frame connecting plate (513); a sleeve support seat plate connecting shaft head detecting hole (515) is formed in the left needling frame (51) at a position corresponding to the front end of the sleeve support seat plate connecting shaft (58), and a sleeve support seat plate connecting shaft head (583) formed at the front end of the sleeve support seat plate connecting shaft (58) is detected into the sleeve support seat plate connecting shaft head detecting hole (515); a rear fixing screw hole (593) is formed at the left end of the shaft sleeve supporting seat plate (59) and at a position corresponding to the rear end of the shaft sleeve supporting seat plate connecting shaft (58), and the shaft sleeve supporting seat plate connecting shaft rear fixing screw (582) is fixed with the central position of the rear end face of the shaft sleeve supporting seat plate connecting shaft (58) at the position corresponding to the rear fixing screw hole (593); the triggering claw rotation angle signal collector (592) is an angle sensor.
9. The round-table-shaped felt needling machine according to claim 7, characterized in that the round-table-shaped felt needling mechanism (7) comprises a needle plate reciprocation driving action cylinder (71), an action cylinder fixing seat (72), a needle plate fixing seat (73), a needle plate (74) and a set of needles (75), the needle plate reciprocation driving action cylinder (71) is fixed with the rear side of the action cylinder fixing seat (72), the action cylinder column (711) of the needle plate reciprocation driving action cylinder (71) has a pair and faces to the right, the action cylinder fixing seat (72) is fixed with the needle plate reciprocation driving action cylinder (71) and the side of the round-table-shaped felt needling mechanism mounting platform (5311) facing to the upper side, the needle plate fixing seat (73) is fixed with the end of the action cylinder column (711), the needle plate (74) is fixed with the right side of the needle plate fixing seat (73), and the set of needles (75) are arranged in a dense state on the right side of the needle plate (74).
10. The circular table-shaped felt-sleeve needling machine according to claim 9, characterized in that the needle plate reciprocating driving cylinder (71) is a cylinder, and the group of needles (75) are needles with no needle hooks at the end.
CN202320720401.9U 2023-04-04 2023-04-04 Round table type felt sleeve needling machine Active CN219621369U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320720401.9U CN219621369U (en) 2023-04-04 2023-04-04 Round table type felt sleeve needling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320720401.9U CN219621369U (en) 2023-04-04 2023-04-04 Round table type felt sleeve needling machine

Publications (1)

Publication Number Publication Date
CN219621369U true CN219621369U (en) 2023-09-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116145330A (en) * 2023-04-04 2023-05-23 常熟市伟成非织造成套设备有限公司 Round table type felt sleeve needling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116145330A (en) * 2023-04-04 2023-05-23 常熟市伟成非织造成套设备有限公司 Round table type felt sleeve needling machine
CN116145330B (en) * 2023-04-04 2024-05-03 常熟市伟成非织造成套设备有限公司 Round table type felt sleeve needling machine

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