CN219617047U - Box girder assembling tool and box girder processing system - Google Patents

Abstract

The utility model relates to a box beam assembling tool and a box beam processing system, and relates to the technical field of machining, wherein the box beam assembling tool comprises: the bottom plate auxiliary device is used for bearing the bottom plate; the straight web auxiliary device is used for bearing the straight web; the inclined web auxiliary device is used for bearing the inclined web; the bottom plate auxiliary device is located between the straight web auxiliary device and the inclined web auxiliary device, and the straight web auxiliary device and the inclined web auxiliary device are used for overturning towards the bottom plate auxiliary device so that the straight web and the inclined web are both abutted to the bottom plate. The box beam assembling tool and the box beam processing system can improve the assembling precision between the bottom plate and the web plate, improve the dimensional precision of the formed box beam and ensure the dimensional consistency of a plurality of finished products.

Description

Box girder assembling tool and box girder processing system

Technical Field

The utility model relates to the technical field of machining, in particular to a box beam assembling tool and a box beam machining system.

Background

The box girder is generally composed of a bottom plate, a web plate and the like, and in the process of manufacturing the box girder by adopting a machining mode, the bottom plate and the web plate are required to be assembled first and then welded with each other, so that the box girder is formed. In the prior art, the bottom plate and the web plate are hoisted to a preset area by using the hoisting tool, and then the bottom plate and the web plate are assembled together by operating the hoisting tool, so that the relative position precision between the bottom plate and the web plate is lower, the dimensional error of the formed box girder is larger, and the dimensional consistency of a plurality of finished products is poorer.

Disclosure of Invention

In order to solve the technical problems, the embodiment of the utility model provides a box beam assembling tool and a box beam processing system, which can improve the assembling precision between a bottom plate and a web plate, improve the dimensional precision of a formed box beam and ensure the dimensional consistency of a plurality of finished products.

In a first aspect, a box beam assembly fixture is provided for assisting in machining a box beam, the box beam includes a bottom plate, a straight web and an inclined web, the box beam assembly fixture includes:

a base plate auxiliary device for carrying the base plate;

a straight web assist device for carrying the straight web;

the inclined web auxiliary device is used for bearing the inclined web;

the bottom plate auxiliary device is located between the straight web auxiliary device and the inclined web auxiliary device, and the straight web auxiliary device and the inclined web auxiliary device are used for overturning towards the bottom plate auxiliary device so that the straight web and the inclined web are both abutted to the bottom plate.

According to a first aspect of the utility model, the floor auxiliary device comprises:

the base is used for bearing the bottom plate;

the first positioning tool is arranged on the base and used for driving the bottom plate to move along the width direction of the bottom plate, so that the center line of the bottom plate and the center line of the base are positioned in the same vertical plane.

According to a first aspect of the utility model, the floor auxiliary device further comprises:

the second positioning tool is arranged on the base and used for clamping the bottom plate and driving the bottom plate to move along the length direction of the bottom plate.

According to a first aspect of the utility model, the floor auxiliary device further comprises:

the first lifting tools are arranged on the base and used for jacking different parts of the bottom plate so as to adjust the heights of the different parts of the bottom plate.

According to a first aspect of the utility model, the floor auxiliary device further comprises:

the first magnetic tool is arranged on the base and used for adsorbing the bottom plate.

According to a first aspect of the utility model, the straight web assist device comprises:

the first supporting seat is used for bearing the straight web;

the first overturning tool is connected with the first supporting seat and used for driving the first supporting seat to overturn towards the bottom plate auxiliary device.

According to a first aspect of the utility model, the straight web assist device comprises:

the first sliding tool is connected with the first overturning tool and is used for driving the first overturning tool and the first supporting seat to move towards the bottom plate auxiliary device.

According to a first aspect of the utility model, the straight web assist device further comprises:

the third positioning tool is arranged on the first supporting seat and used for clamping the straight web plate and driving the straight web plate to move along the length direction of the straight web plate.

According to a first aspect of the utility model, the straight web assist device further comprises:

the fourth positioning tools are arranged on the first supporting seat along the length direction of the first supporting seat and are used for being abutted against different parts of the side wall of the straight web so that the side wall of the straight web is parallel to the side wall of the first supporting seat.

According to a first aspect of the utility model, the straight web assist device further comprises:

the second lifting fixtures are arranged on the first supporting seat and are used for propping up different parts of the straight web plate so as to adjust the heights of different parts of the straight web plate.

According to a first aspect of the utility model, the straight web assist device further comprises:

the second magnetic tool is arranged on the first supporting seat and used for adsorbing the straight web.

According to a first aspect of the utility model, the oblique web assist device comprises:

the second supporting seat is used for bearing the inclined web plate and is provided with a bending part matched with the inclined web plate;

the second overturning tool is connected with the second supporting seat and used for driving the second supporting seat to overturn towards the bottom plate auxiliary device.

According to a first aspect of the utility model, the oblique web assist device comprises:

the second sliding tool is connected with the second overturning tool and is used for driving the second overturning tool and the second supporting seat to move towards the bottom plate auxiliary device.

According to a first aspect of the utility model, the oblique web assist device further comprises:

and the fifth positioning tool is arranged on the second supporting seat and is used for clamping the inclined web plate and driving the inclined web plate to move along the length direction of the inclined web plate.

According to a first aspect of the utility model, the oblique web assist device further comprises:

the plurality of sixth positioning tools are arranged on the second supporting seat along the length direction of the second supporting seat and are used for being abutted against different parts of the side wall of the inclined web plate so that the side wall of the inclined web plate is parallel to the side wall of the second supporting seat.

According to a first aspect of the utility model, the oblique web assist device further comprises:

and the third lifting fixtures are arranged on the second supporting seat and are used for propping up different parts of the inclined web plate so as to adjust the heights of different parts of the inclined web plate.

According to a first aspect of the utility model, the oblique web assist device further comprises:

the third magnetic tool is arranged on the second supporting seat and used for adsorbing the inclined web plate.

According to a first aspect of the utility model, the box beam assembly tooling further comprises:

and the conveying tool is arranged between the straight web auxiliary device and the inclined web auxiliary device and is used for conveying the formed box girder.

In a second aspect, there is also provided a box beam processing system comprising:

the box beam assembling tool is as described above;

and the welding device is used for welding the bottom plate, the straight web and the inclined web on the box girder assembly tool.

According to the box girder assembling tool and the box girder processing system, the bottom plate is borne by the bottom plate auxiliary device, the straight web is borne by the straight web auxiliary device, the inclined web is borne by the inclined web auxiliary device, and then the straight web auxiliary device and the inclined web auxiliary device are turned over, so that the straight web and the inclined web are automatically abutted and assembled with the bottom plate.

Drawings

The above and other objects, features and advantages of the present utility model will become more apparent by describing embodiments of the present utility model in more detail with reference to the attached drawings. The accompanying drawings are included to provide a further understanding of embodiments of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, and not constitute a limitation to the utility model. In the drawings, like reference numerals generally refer to like parts or steps.

Fig. 1 is a schematic structural diagram of a box beam assembly fixture according to an exemplary embodiment of the present utility model.

Fig. 2 is a schematic structural diagram of a base plate auxiliary device according to an exemplary embodiment of the present utility model.

Fig. 3 is a schematic structural view of a floor auxiliary device according to another exemplary embodiment of the present utility model.

Fig. 4 is a schematic structural view of a straight web assist device according to an exemplary embodiment of the present utility model.

Fig. 5 is a schematic structural view of a straight web assist device according to another exemplary embodiment of the present utility model.

Fig. 6 is a schematic structural view of a straight web assist device according to another exemplary embodiment of the present utility model.

Fig. 7 is a schematic structural diagram of a diagonal web assist device according to an exemplary embodiment of the present utility model.

Fig. 8 is a schematic structural view of a diagonal web assist device according to another exemplary embodiment of the present utility model.

Fig. 9 is a schematic structural view of a diagonal web assist device according to another exemplary embodiment of the present utility model.

Reference numerals: 100-box beam assembling tooling; 110-a backplane aid; 111-a base; 112-a first positioning tool; 113-a second positioning tool; 114-a first lifting tool; 115-a first magnetic tool; 120-straight web assist device; 121-a first support base; 122-a first overturning tool; 1221-a first base; 1222-a first drive cylinder; 123-a first sliding tool; 124-a third positioning tool; 125-fourth positioning tool; 126-a second lifting tool; 127-a second magnetic tool; 130-a diagonal web assist device; 131-a second support base; 1312—a bend; 132-a second overturning tool; 1321-a second base; 1322-a second drive cylinder; 133-a second sliding tool; 134-a fifth positioning tool; 135-sixth positioning tool; 136-a third lifting tool; 137-third magnetic tool; 140-conveying the tool.

Detailed Description

Hereinafter, exemplary embodiments according to the present utility model will be described in detail with reference to the accompanying drawings. It should be apparent that the described embodiments are only some embodiments of the present utility model and not all embodiments of the present utility model, and it should be understood that the present utility model is not limited by the example embodiments described herein.

Fig. 1 is a schematic structural diagram of a box beam assembly fixture according to an exemplary embodiment of the present utility model. As shown in fig. 1, the box beam assembling tool 100 may be used for assisting in processing a box beam, specifically, the box beam may include a bottom plate, a straight web plate and an inclined web plate, and the box beam assembling tool 100 may assist in accurately assembling and welding the bottom plate, the straight web plate and the inclined web plate, so as to improve the dimensional accuracy and the processing efficiency of the formed box beam.

As shown in fig. 1, the box beam assembly fixture 100 may include a floor assist device 110, a straight web assist device 120, and a diagonal web assist device 130, where the floor assist device 110 is disposed between the straight web assist device 120 and the diagonal web assist device 130, and the straight web assist device 120 and the diagonal web assist device 130 may be turned toward the floor assist device 110.

Specifically, in practical application, the bottom plate can be hoisted to the bottom plate auxiliary device 110 by utilizing the lifting appliance, the straight web is hoisted to the straight web auxiliary device 120, the inclined web is hoisted to the inclined web auxiliary device 130, then the straight web auxiliary device 120 and the inclined web auxiliary device 130 are turned over, the straight web can follow the straight web auxiliary device 120 to turn over, and the inclined web can follow the inclined web auxiliary device 130 to turn over, so that the turned straight web and the inclined web can be abutted with the bottom plate, and the assembly is realized. It should be appreciated that in the process of assembling the bottom plate, the straight web plate and the inclined web plate, the straight web plate auxiliary device 120 and the inclined web plate auxiliary device 130 are turned over, so that the straight web plate and the inclined web plate automatically abut against and assemble with the bottom plate, and compared with the mode of directly realizing assembly through a lifting appliance, the assembly precision among the bottom plate, the straight web plate and the inclined web plate can be effectively improved, so that the subsequent welding operation is convenient, the welding precision is effectively improved, the dimensional precision of the formed box girder is improved, and the dimensional consistency of a plurality of finished products is ensured.

In an embodiment, the turning angles of the straight web auxiliary device 120 and the inclined web auxiliary device 130 may be set according to practical situations, for example, the turning angles may be selected from 90 °, 95 °, 85 °, and the like. The embodiment of the utility model does not specifically limit the turning angle.

In one embodiment, the turning angle of the straight web assist device 120 may be the same as or different from the turning angle of the oblique web assist device 130.

As shown in fig. 1, the box beam assembly fixture 100 may further include a conveying fixture 140, where the conveying fixture 140 is disposed between the straight web assist device 120 and the oblique web assist device 130. Specifically, after the bottom plate, the straight web and the inclined web are assembled, welding operation can be performed to form a formed box beam, and then the formed box beam can be transferred to another position through the conveying tool 140, so that the function of rapidly outputting a finished product is realized, and the working efficiency is effectively improved.

In one embodiment, the conveying tool 140 may include a conveyor belt, a conveying wheel, and the like.

Fig. 2 is a schematic structural diagram of a base plate auxiliary device according to an exemplary embodiment of the present utility model. Fig. 3 is a schematic structural view of a floor auxiliary device according to another exemplary embodiment of the present utility model. As shown in fig. 2 and 3, the bottom plate auxiliary device 110 may include a base 111 and a first positioning tool 112, and the first positioning tool 112 is disposed on the base 111.

Specifically, after the lifting appliance lifts the bottom plate on the base 111, the base 111 plays a bearing role on the bottom plate, the first positioning tool 112 plays a positioning role on the bottom plate, if the position where the bottom plate is placed is inclined, the first positioning tool 112 can drive the bottom plate to move along the width direction of the bottom plate, so that the central line of the bottom plate and the central line of the base 111 are in the same vertical plane, and the bottom plate can be located at the central position of the base 111, so that the assembly precision among the bottom plate, the straight web and the bottom plate can be effectively ensured.

It should be noted that, the bottom plate may include a top wall, a bottom wall, a first side wall, a second side wall, a third side wall and a fourth side wall, where the first side wall, the second side wall, the third side wall and the fourth side wall are sequentially connected in a surrounding manner, the first side wall and the third side wall are oppositely disposed along a length direction of the bottom plate, the second side wall and the fourth side wall are oppositely disposed along a width direction of the bottom plate, and a central line of the bottom plate may be understood as a connection line between a central point of the first side wall and a central point of the third side wall. The center line of the base 111 has a similar meaning to the center line of the bottom plate, and will not be described again.

In an embodiment, the first positioning tool 112 may include an electric cylinder, a transmission mechanism, and two positioning blocks that are oppositely disposed, where the two positioning blocks are respectively abutted against two opposite sides of the base plate, the electric cylinder may drive the two positioning blocks to move relatively through the transmission mechanism, and the two positioning blocks may drive the base plate to move along the width direction of the base plate, so that the center line of the base plate and the center line of the base 111 are finally located in the same vertical plane.

As shown in fig. 2, the bottom plate auxiliary device 110 further includes a second positioning tool 113, where the second positioning tool 113 is disposed on the base 111, and the second positioning tool 113 may be used to hold the bottom plate.

Specifically, in practical application, in order to improve the welding strength between the bottom plate and the straight web and to improve the welding strength between the bottom plate and the inclined web in the process of assembling the bottom plate, the straight web and the inclined web generally need to be subjected to dislocation welding between the bottom plate and the straight web and dislocation welding between the bottom plate and the inclined web, so that the bottom plate is driven to move in the length direction of the bottom plate through the second positioning tool 113, the end part of the bottom plate and the end part of the straight web can be mutually dislocated, and the end part of the bottom plate and the end part of the inclined web can be mutually dislocated, so that dislocation welding is realized, and the welding strength is improved.

In an embodiment, the second positioning tool 113 may include an electric cylinder and a clamping member, where the clamping member may be used to clamp an end portion of the bottom plate, and the electric cylinder may drive the clamping member to move along a length direction of the bottom plate, so as to drive the bottom plate to move along the length direction of the bottom plate.

As shown in fig. 2, the bottom board auxiliary device 110 may further include a plurality of first lifting tools 114, where the plurality of first lifting tools 114 are disposed on the base 111.

Specifically, in practical application, because the base plate can have the problem that the thickness of different positions is different, can lead to the base plate to place the back on base 111 like this, the surface of base plate can not be parallel with the horizontal plane, influences subsequent equipment precision, consequently, use a plurality of first lift frock 114 to prop up the different positions of base plate, can adjust the height of the different positions of base plate for the surface and the horizontal plane of base plate are parallel, improve subsequent equipment precision effectively.

In an embodiment, the first lifting tool 114 may include an electric cylinder, and a push rod of the electric cylinder may be used to prop against the bottom plate, so as to adjust the height of the propping portion.

In an embodiment, the first lifting tool 114 may also include a cylinder, an oil cylinder, and the like.

As shown in fig. 3, the bottom plate auxiliary device 110 may further include a first magnetic tool 115, where the first magnetic tool 115 is disposed on the base 111.

Specifically, in practical application, the bottom plate is made of iron plate, and after the bottom plate is placed on the base 111, the first magnetic tool 115 can adsorb the bottom plate, so that the bottom plate is not easy to separate from the base 111, and the subsequent assembly work is ensured to be completed smoothly.

In an embodiment, the first magnetic tool 115 may include an electromagnet, a magnet stone, or the like.

Fig. 4 is a schematic structural view of a straight web assist device according to an exemplary embodiment of the present utility model. Fig. 5 is a schematic structural view of a straight web assist device according to another exemplary embodiment of the present utility model. As shown in fig. 4 and 5, the straight web auxiliary device 120 may include a first support base 121 and a first overturning tool 122, and the first overturning tool 122 is connected to the first support base 121.

Specifically, after the lifting appliance lifts the straight web plate on the first supporting seat 121, the first supporting seat 121 plays a bearing role on the straight web plate, then the first overturning tool 122 is controlled to act, the first overturning tool 122 can drive the first supporting seat 121 to overturn towards the bottom plate auxiliary device 110, the straight web plate can overturn along with the first supporting seat 121, the overturned straight web plate can conveniently abut against the bottom plate, and the assembly efficiency and the assembly precision between the straight web plate and the bottom plate are improved.

As shown in fig. 5, in an embodiment, the first turning tool 122 may include a first base 1221 and a first driving cylinder 1222 obliquely disposed on the first base 1221, where the first supporting seat 121 is hinged to the first base 1221, and the first driving cylinder 1222 may drive the first supporting seat 121 to rotate relative to the first base 1221, so as to implement a function of turning the first supporting seat 121 and the straight web toward the bottom board auxiliary device 110.

In an embodiment, the first driving cylinder 1222 may be selected from an electric cylinder, an air cylinder, an oil cylinder, and the like.

As shown in fig. 5, the straight web assist device 120 may include a first slip fixture 123, where the first slip fixture 123 is connected to a first turn fixture 122.

Specifically, in practical application, after the first overturning tool 122 drives the first supporting seat 121 to overturn, the situation that the overturned straight web cannot be contacted with the bottom plate may exist, at this time, the first sliding tool 123 may be controlled to act, and the first sliding tool 123 may drive the first overturning tool 122 and the first supporting seat 121 to move towards the bottom plate auxiliary device 110, so that the straight web may be close to the bottom plate and finally abut against the bottom plate, so as to complete assembly, and effectively improve assembly precision.

In an embodiment, the first sliding tool 123 may include a motor, a gear and a rack, where the rack is disposed on the first overturning tool 122, and the gear is meshed with the rack, and the motor may drive the gear to rotate, so that the first overturning tool 122 may be driven to move by the rack, and the first supporting seat 121 and the straight web on the first supporting seat 121 may be driven to move in the moving process of the first overturning tool 122.

Fig. 6 is a schematic structural view of a straight web assist device according to another exemplary embodiment of the present utility model. As shown in fig. 4 and 6, the straight web auxiliary device 120 may further include a third positioning tool 124, where the third positioning tool 124 is disposed on the first supporting seat 121, and the third positioning tool 124 is used for clamping the straight web

Specifically, in practical application, in the process of assembling the bottom plate, the straight web and the inclined web, in order to improve the welding strength between the bottom plate and the straight web, the bottom plate and the straight web are generally required to be welded in a staggered manner, so that in the length direction of the straight web, the third positioning tool 124 drives the straight web to move, the end part of the straight web and the end part of the bottom plate can be mutually staggered, staggered welding is realized, and the welding strength is improved.

In an embodiment, the third positioning tool 124 may include an electric cylinder and a clamping member, where the clamping member may be used to clamp an end portion of the straight web, and the electric cylinder may drive the clamping member to move along a length direction of the straight web, so as to drive the straight web to move along the length direction of the straight web.

As shown in fig. 4 and 6, the straight web auxiliary device 120 may further include a plurality of fourth positioning tools 125, where the fourth positioning tools 125 are disposed on the first support base 121 along the length direction of the first support base 121, and the fourth positioning tools 125 may be used to abut against different portions of the sidewall of the straight web.

Specifically, in practical application, after the lifting appliance lifts the straight web onto the first supporting seat 121, the straight web may be deflected relative to the first supporting seat 121, at this time, the position of the straight web may be adjusted by the lifting appliance, so that the side wall of the straight web is simultaneously abutted with the fourth positioning tools 125, if the fourth positioning tools 125 are all abutted against the straight web, the side wall of the straight web may be considered to be parallel to the side wall of the first supporting seat 121, that is, the straight web is not deflected relative to the first supporting seat 121 at this time, so that the assembly precision between the turned straight web and the bottom plate may be improved.

In an embodiment, the fourth positioning tool 125 may include a limit switch and a controller, where after the limit switch abuts against the straight web, the controller may receive a signal sent by the limit switch. When a plurality of fourth location frock 125 are used, every limit switch all with straight web butt back, the controller can control the reminder and send the information that straight web has rectified the success, the staff of being convenient for confirms the current state of straight web.

As shown in fig. 4, the straight web auxiliary device 120 further includes a plurality of second lifting tools 126, and the plurality of second lifting tools 126 are disposed on the first supporting seat 121.

Specifically, in practical application, because the straight web may have different thicknesses at different positions, the surface of the straight web cannot be parallel to the horizontal plane after the straight web is placed on the first supporting seat 121, and the subsequent assembly precision is affected.

In an embodiment, the second lifting tool 126 may include an electric cylinder, and a push rod of the electric cylinder may be used to prop against the straight web, so as to adjust the height of the propped portion.

In an embodiment, the second lifting tool 126 may also include a cylinder, an oil cylinder, and the like.

As shown in fig. 4, the straight web auxiliary device 120 may further include a second magnetic tool 127, where the second magnetic tool 127 is disposed on the first support seat 121.

Specifically, in practical application, the straight web is made of iron, and after the straight web is placed on the first supporting seat 121, the second magnetic tool 127 can adsorb the straight web, so that the straight web is not easy to separate from the first supporting seat 121, and the subsequent assembly work is ensured to be completed smoothly.

In an embodiment, the second magnetic tool 127 may include an electromagnet, a magnet stone, or the like.

Fig. 7 is a schematic structural diagram of a diagonal web assist device according to an exemplary embodiment of the present utility model. Fig. 8 is a schematic structural view of a diagonal web assist device according to another exemplary embodiment of the present utility model. As shown in fig. 7 and 8, the inclined web auxiliary device 130 may include a second supporting seat 131 and a second overturning tool 132, and in combination with fig. 1, the second supporting seat 131 is provided with a bending portion 1312, and the bending portion 1312 is adapted to the inclined web, so that the inclined web can be stably placed on the second supporting seat 131, and the second overturning tool 132 is connected with the second supporting seat 131.

Specifically, after the lifting appliance lifts the inclined web plate on the second supporting seat 131, the second supporting seat 131 plays a bearing role on the inclined web plate, then the second overturning tool 132 is controlled to act, the second overturning tool 132 can drive the second supporting seat 131 to overturn towards the bottom plate auxiliary device 110, the inclined web plate can overturn along with the second supporting seat 131, the overturned inclined web plate can conveniently abut against the bottom plate, and the assembly efficiency and the assembly precision between the inclined web plate and the bottom plate are improved.

As shown in fig. 7, in an embodiment, the second overturning tool 132 may include a second base 1321 and a second driving cylinder 1322 obliquely disposed on the second base 1321, where the second supporting base 131 is hinged to the second base 1321, and the second driving cylinder 1322 may drive the second supporting base 131 to rotate relative to the second base 1321, so that the second supporting base 131 and the oblique web implement an overturning function towards the bottom plate auxiliary device 110.

In one embodiment, the second driving cylinder 1322 may be an electric cylinder, an air cylinder, an oil cylinder, or the like.

As shown in fig. 7, the oblique web assist device 130 may include a second slip fixture 133, where the second slip fixture 133 is connected with the second turn fixture 132.

Specifically, in practical application, after the second overturning tool 132 drives the second supporting seat 131 to overturn, the situation that the overturned inclined web cannot be contacted with the bottom plate may exist, at this time, the second sliding tool 133 may be controlled to act, and the second sliding tool 133 may drive the second overturning tool 132 and the second supporting seat 131 to move towards the bottom plate auxiliary device 110, so that the inclined web may be close to the bottom plate and finally abut against the bottom plate, so as to complete assembly, and effectively improve assembly precision.

In an embodiment, the second sliding tool 133 may include a motor, a gear and a rack, where the rack is disposed on the second overturning tool 132, and the gear is meshed with the rack, and the motor may drive the gear to rotate, so that the second overturning tool 132 may be driven to move by the rack, and the second supporting seat 131 and the inclined web on the second supporting seat 131 may be driven to move in the moving process of the second overturning tool 132.

Fig. 9 is a schematic structural view of a diagonal web assist device according to another exemplary embodiment of the present utility model. As shown in fig. 7 and 9, the web auxiliary device 130 further includes a fifth positioning tool 134, where the fifth positioning tool 134 is disposed on the second supporting seat 131, and the fifth positioning tool 134 is used for clamping the web.

Specifically, in practical application, in order to improve the welding strength between the bottom plate and the inclined web in the process of assembling the bottom plate, the straight web and the inclined web, the bottom plate and the inclined web are generally required to be welded in a staggered manner, so that in the length direction of the inclined web, the inclined web is driven to move by the fifth positioning tool 134, the end part of the inclined web and the end part of the bottom plate are mutually staggered, the staggered welding is realized, and the welding strength is improved.

In an embodiment, the fifth positioning tool 134 may include an electric cylinder and a clamping member, where the clamping member may be used to clamp an end portion of the inclined web, and the electric cylinder may drive the clamping member to move along a length direction of the inclined web, so as to drive the inclined web to move along the length direction of the inclined web.

As shown in fig. 9, the web auxiliary device 130 further includes a plurality of sixth positioning tools 135, where the plurality of sixth positioning tools 135 are disposed on the second support base 131 along the length direction of the second support base 131, and the plurality of sixth positioning tools 135 are used for abutting different portions of the sidewall of the web.

Specifically, in practical application, after the hanger lifts the inclined web onto the second supporting seat 131, the inclined web may be inclined with respect to the second supporting seat 131, at this time, the position of the inclined web may be adjusted by the hanger, so that the side wall of the inclined web is simultaneously abutted with the plurality of sixth positioning tools 135, if the plurality of sixth positioning tools 135 are all abutted with the inclined web, the side wall of the inclined web may be considered to be parallel to the side wall of the second supporting seat 131, that is, the inclined web is not inclined with respect to the second supporting seat 131 at this time, so that the assembly precision between the inclined web and the bottom plate after being turned can be improved.

In an embodiment, the sixth positioning tool 135 may include a limit switch and a controller, where after the limit switch abuts against the inclined web, the controller may receive a signal sent by the limit switch. When the plurality of sixth positioning tools 135 are applied, after each limit switch is abutted against the inclined web, the controller can control the reminder to send the information that the inclined web is successful in correction, so that the staff can confirm the current state of the inclined web conveniently.

As shown in fig. 7, the straight web auxiliary device 120 further includes a plurality of third lifting tools 136, and the plurality of third lifting tools 136 are disposed on the second supporting seat 131.

Specifically, in practical application, because the inclined web may have different thicknesses at different positions, the surface of the inclined web cannot be parallel to the horizontal plane after the inclined web is placed on the second supporting seat 131, and the subsequent assembly precision is affected.

In an embodiment, the third lifting tool 136 may include an electric cylinder, and a push rod of the electric cylinder may be used to prop against the inclined web, so as to adjust the height of the propping portion.

In an embodiment, the third lifting tool 136 may also include a cylinder, an oil cylinder, and the like.

As shown in fig. 7, the inclined web auxiliary device 130 may further include a third magnetic tool 137, where the third magnetic tool 137 is disposed on the second support base 131.

Specifically, in practical application, the inclined web is made of iron, and after the inclined web is placed on the second supporting seat 131, the third magnetic tool 137 can adsorb the inclined web, so that the inclined web is not easy to separate from the second supporting seat 131, and the subsequent assembly work is ensured to be completed smoothly.

In an embodiment, the third magnetic tool 137 may include an electromagnet, a magnet stone, and the like.

The embodiment of the utility model also provides a box girder processing system, which can comprise the box girder assembling tool 100 and a welding device, wherein after the box girder assembling tool 100 assembles the bottom plate, the straight web plate and the inclined web plate, the welding device can assemble the bottom plate, the straight web plate and the inclined web plate to form the box girder.

In one embodiment, a welding device may be used to weld a plurality of spacers between the bottom plate, the straight web, and the angled web to increase the structural strength of the formed box beam.

In one embodiment, the box beam processing system may further include a lifting mechanism that may be used to lift the floor, the straight web, and the angled web. Specifically, the hoisting mechanism can be a crane, a hoist or the like.

According to the box girder processing system provided by the embodiment of the utility model, the bottom plate is borne by the bottom plate auxiliary device 110, the straight web is borne by the straight web auxiliary device 120, the inclined web is borne by the inclined web auxiliary device 130, and then the straight web auxiliary device 120 and the inclined web auxiliary device 130 are turned over, so that the straight web and the inclined web are automatically abutted and assembled with the bottom plate.

The basic principles of the present utility model have been described above in connection with specific embodiments, however, it should be noted that the advantages, benefits, effects, etc. mentioned in the present utility model are merely examples and not intended to be limiting, and these advantages, benefits, effects, etc. are not to be considered as essential to the various embodiments of the present utility model. Furthermore, the specific details disclosed herein are for purposes of illustration and understanding only, and are not intended to be limiting, as the utility model is not necessarily limited to practice with the above described specific details.

It is also noted that in the apparatus and device of the present utility model, the components or steps may be disassembled and/or assembled. Such decomposition and/or recombination should be considered as equivalent aspects of the present utility model.

The previous description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the scope of the utility model. Thus, the present utility model is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

The foregoing description has been presented for purposes of illustration and description. Furthermore, this description is not intended to limit embodiments of the utility model to the form disclosed herein. Although a number of example aspects and embodiments have been discussed above, a person of ordinary skill in the art will recognize certain variations, modifications, alterations, additions, and subcombinations thereof.

Claims (19)

1. The utility model provides a box girder equipment frock for auxiliary processing box girder, box girder includes bottom plate, straight web and oblique web, its characterized in that, box girder equipment frock includes:

-a floor auxiliary (110) for carrying the floor;

-a straight web assist device (120) for carrying the straight web;

-a diagonal web assist device (130) for carrying the diagonal web;

wherein the bottom plate auxiliary device (110) is located between the straight web auxiliary device (120) and the inclined web auxiliary device (130), and the straight web auxiliary device (120) and the inclined web auxiliary device (130) are used for overturning towards the bottom plate auxiliary device (110) so that the straight web and the inclined web are both abutted to the bottom plate.

2. The box beam assembly tooling of claim 1, wherein the floor assist device (110) comprises:

-a base (111) for carrying the base plate;

the first positioning tool (112) is arranged on the base (111), and the first positioning tool (112) is used for driving the bottom plate to move along the width direction of the bottom plate, so that the center line of the bottom plate and the center line of the base (111) are in the same vertical plane.

3. The box beam assembly tooling of claim 2, wherein the floor assist device (110) further comprises:

the second positioning tool (113) is arranged on the base (111), and the second positioning tool (113) is used for clamping the bottom plate and driving the bottom plate to move along the length direction of the bottom plate.

4. The box beam assembly tooling of claim 2, wherein the floor assist device (110) further comprises:

the first lifting tools (114) are arranged on the base (111), and the first lifting tools (114) are used for supporting different parts of the bottom plate so as to adjust the heights of the different parts of the bottom plate.

5. The box beam assembly tooling of claim 2, wherein the floor assist device (110) further comprises:

the first magnetic tool (115) is arranged on the base (111), and the first magnetic tool (115) is used for adsorbing the bottom plate.

6. The box beam assembly tooling of claim 1, wherein the straight web assist device (120) comprises:

a first support seat (121) for carrying the straight web;

the first overturning tool (122) is connected with the first supporting seat (121), and the first overturning tool (122) is used for driving the first supporting seat (121) to overturn towards the bottom plate auxiliary device (110).

7. The box beam assembly tooling of claim 6, wherein the straight web assist device (120) comprises:

the first sliding tool (123) is connected with the first overturning tool (122), and the first sliding tool (123) is used for driving the first overturning tool (122) and the first supporting seat (121) to move towards the bottom plate auxiliary device (110).

8. The box beam assembly tooling of claim 6, wherein the straight web assist device (120) further comprises:

and the third positioning tool (124) is arranged on the first supporting seat (121), and the third positioning tool (124) is used for clamping the straight web and driving the straight web to move along the length direction of the straight web.

9. The box beam assembly tooling of claim 6, wherein the straight web assist device (120) further comprises:

the fourth positioning tools (125) are arranged on the first supporting seat (121) along the length direction of the first supporting seat (121), and the fourth positioning tools (125) are used for being abutted to different parts of the side wall of the straight web so that the side wall of the straight web is parallel to the side wall of the first supporting seat (121).

10. The box beam assembly tooling of claim 6, wherein the straight web assist device (120) further comprises:

the second lifting tools (126) are arranged on the first supporting seat (121), and the second lifting tools (126) are used for supporting different parts of the straight web so as to adjust the heights of the different parts of the straight web.

11. The box beam assembly tooling of claim 6, wherein the straight web assist device (120) further comprises:

the second magnetic tool (127) is arranged on the first supporting seat (121), and the second magnetic tool (127) is used for adsorbing the straight web.

12. The box beam assembly tooling of claim 1, wherein the oblique web assist device (130) comprises:

the second supporting seat (131) is used for bearing the inclined web, and the second supporting seat (131) is provided with a bending part (1312) matched with the inclined web;

the second overturning tool (132) is connected with the second supporting seat (131), and the second overturning tool (132) is used for driving the second supporting seat (131) to overturn towards the bottom plate auxiliary device (110).

13. The box beam assembly tooling of claim 12, wherein the oblique web assist device (130) comprises:

the second sliding tool (133) is connected with the second overturning tool (132), and the second sliding tool (133) is used for driving the second overturning tool (132) and the second supporting seat (131) to move towards the bottom plate auxiliary device (110).

14. The box beam assembly tooling of claim 12, wherein the oblique web assist device (130) further comprises:

and the fifth positioning tool (134) is arranged on the second supporting seat (131), and the fifth positioning tool (134) is used for clamping the inclined web and driving the inclined web to move along the length direction of the inclined web.

15. The box beam assembly tooling of claim 12, wherein the oblique web assist device (130) further comprises:

the plurality of sixth positioning tools (135) are arranged on the second supporting seat (131) along the length direction of the second supporting seat (131), and the plurality of sixth positioning tools (135) are used for abutting different parts of the side wall of the inclined web so that the side wall of the inclined web is parallel to the side wall of the second supporting seat (131).

16. The box beam assembly tooling of claim 12, wherein the oblique web assist device (130) further comprises:

the third lifting tools (136) are arranged on the second supporting seat (131), and the third lifting tools (136) are used for supporting different parts of the inclined web plate so as to adjust the heights of the different parts of the inclined web plate.

17. The box beam assembly tooling of claim 12, wherein the oblique web assist device (130) further comprises:

and the third magnetic tool (137) is arranged on the second supporting seat (131), and the third magnetic tool (137) is used for adsorbing the inclined web.

18. The box beam assembly tooling of any one of claims 1 to 17, further comprising:

and the conveying tool (140) is arranged between the straight web auxiliary device (120) and the inclined web auxiliary device (130), and the conveying tool (140) is used for conveying the formed box beam.

19. A box beam processing system, comprising:

a box beam assembly fixture according to any one of claims 1 to 18;

and the welding device is used for welding the bottom plate, the straight web and the inclined web on the box girder assembly tool.