CN219611725U - Solar cell testing device and unit - Google Patents
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Abstract
本申请涉及一种太阳电池测试装置与单元,太阳电池测试单元包括支座以及探针排。支座包括安装部与支撑部,支撑部连接于安装部的底面的其中一侧。由于支撑部连接于安装部的底面的其中一侧,这样安装部的底面下方腾出空间来放置连接部,连接部与支撑部通过第一紧固件连接固定后,整体的宽度尺寸相比于相关技术中将支撑部连接于安装部的底面的中部位置而言的宽度尺寸更小,使得在有限的空间内能安放更多的太阳电池测试单元,从而能将探针排的数量增加到与SMBB电池片的主栅数量一致,以使得能分别满足于MBB电池片及SMBB电池片的电性能测试操作,实现准确地电性能测试,在线内部缺陷检测清晰可辨。
The present application relates to a solar battery testing device and unit, and the solar battery testing unit includes a support and a probe row. The support includes a mounting part and a supporting part, and the supporting part is connected to one side of the bottom surface of the mounting part. Since the support part is connected to one side of the bottom surface of the installation part, there is a space below the bottom surface of the installation part to place the connection part. After the connection part and the support part are connected and fixed by the first fastener, the overall width dimension is compared to In the related art, the width dimension of the middle position where the support part is connected to the bottom surface of the installation part is smaller, so that more solar battery test units can be placed in a limited space, thereby increasing the number of probe rows to the same size as The number of busbars of the SMBB cell is the same, so that the electrical performance test operation of the MBB cell and the SMBB cell can be satisfied respectively, and the accurate electrical performance test can be realized, and the online internal defect detection can be clearly identified.
Description
技术领域technical field
本申请涉及太阳电池测试技术领域,特别是涉及一种太阳电池测试装置与单元。The present application relates to the technical field of solar cell testing, in particular to a solar cell testing device and unit.
背景技术Background technique
随着银浆技术的创新和印刷技术的提升,多主栅技术(简称MBB)逐渐成为市场主流,并开始出现超多主栅技术(简称SMBB)。太阳能电池金属电极主要包括主栅和细栅,主栅用于汇流、串联,细栅用于收集光生载流子。随着主流电池片尺寸增大,例如异质结电池(简称HJT)的电池片,从包括12根主栅的MBB电池发展到包括18根主栅的SMBB电池。With the innovation of silver paste technology and the improvement of printing technology, multi-busbar technology (referred to as MBB) has gradually become the mainstream of the market, and super multi-busbar technology (referred to as SMBB) has begun to appear. Metal electrodes of solar cells mainly include a main grid and a fine grid, the main grid is used for confluence and series connection, and the fine grid is used to collect photogenerated carriers. As the size of mainstream cells increases, for example, cells of heterojunction cells (referred to as HJT) develop from MBB cells including 12 busbars to SMBB cells including 18 busbars.
其中,电池片在进行电性能测试(包括电流与电压)时,机械手将电池片搬运到黑室内的转盘吸嘴上,接着转盘旋转将电池片放入探针排中,探针排压合对应主栅,太阳模拟器用氙灯模拟太阳光,对电池片进行电性能测试。测试完成,探针排放开,转盘旋转,机械手将电池片搬运出黑室,并放在传送带上,根据测试出的不同电性能,进入不同的分选料盒中。Among them, when the battery is being tested for electrical performance (including current and voltage), the manipulator transports the battery to the suction nozzle of the turntable in the black room, and then the turntable rotates to put the battery into the probe row, and the probe row is pressed together. The busbar and the solar simulator use xenon lamps to simulate sunlight to test the electrical properties of the cells. After the test is completed, the probes are released, the turntable rotates, and the manipulator transports the cells out of the black room and puts them on the conveyor belt. According to the different electrical properties tested, they enter different sorting boxes.
然而,多主栅电池片由于主栅数量较多,在进行电性能测试时,若探针排数量较少,则会导致电性能测试操作时测试出的电池片电性能与实际电性能有偏差。如产线目前所用12探针排的测试装置,主要是用于对MBB电池的电池片(又简称为MBB电池片)进行相关电性能测试操作。当用于SMBB电池的电池片(又简称为SMBB电池片)的电性能测试操作时,在线内部缺陷检测(简称EL)不够清晰,测试效率(简称Eta)偏差在±0.2%,电性能测试结果不够准确。However, due to the large number of busbars of the multi-busbar cell, if the number of probe rows is small during the electrical performance test, the electrical performance of the battery cell tested during the electrical performance test operation will deviate from the actual electrical performance. . For example, the 12-probe row test device currently used in the production line is mainly used to perform related electrical performance test operations on the cells of MBB batteries (also referred to as MBB cells). When used for the electrical performance test of SMBB battery cells (also referred to as SMBB cells), the online internal defect detection (EL for short) is not clear enough, the test efficiency (Eta for short) deviation is ±0.2%, and the electrical performance test results Not accurate enough.
发明内容Contents of the invention
基于此,有必要克服现有技术的缺陷,提供一种太阳电池测试装置与单元,它能够分别对多主栅电池片和超多主栅电池片进行准确地电性能测试,在线内部缺陷检测清晰可辨。Based on this, it is necessary to overcome the defects of the prior art, and provide a solar cell testing device and unit, which can accurately test the electrical properties of multi-busbar cells and super multi-busbar cells, and clearly detect internal defects online. Recognizable.
一种太阳电池测试单元,所述太阳电池测试单元包括:A solar cell test unit, the solar cell test unit comprising:
支座,所述支座包括安装部与支撑部,所述支撑部连接于所述安装部的底面的其中一侧;以及a support, the support includes a mounting part and a supporting part, and the supporting part is connected to one side of the bottom surface of the mounting part; and
探针排,所述探针排的端部设有连接部,所述连接部位于所述安装部的底面下方,所述连接部与所述支撑部相互抵接并通过第一紧固件连接固定。A probe row, the end of the probe row is provided with a connecting part, the connecting part is located below the bottom surface of the mounting part, the connecting part and the supporting part abut against each other and are connected by a first fastener fixed.
在其中一个实施例中,所述支撑部设有与所述安装部的其中一侧面处于同一平面上的第一面以及与所述第一面相对设置的第二面,所述第二面与所述连接部相互抵接。In one of the embodiments, the support part is provided with a first surface on the same plane as one of the side surfaces of the installation part and a second surface opposite to the first surface, and the second surface is opposite to the first surface. The connecting parts abut against each other.
在其中一个实施例中,所述连接部设有与所述第一紧固件相应的第一安装孔,所述支撑部设有与所述第一紧固件相应的第二安装孔,所述第一紧固件依次穿设于所述第一安装孔与所述第二安装孔中。In one of the embodiments, the connecting part is provided with a first installation hole corresponding to the first fastener, and the support part is provided with a second installation hole corresponding to the first fastener, so The first fastener is sequentially passed through the first installation hole and the second installation hole.
在其中一个实施例中,所述第一紧固件为螺丝,所述第一安装孔设为沉孔,所述螺丝的头部嵌入到所述沉孔中,所述第二安装孔为与所述螺丝相适应的螺纹孔。In one embodiment, the first fastener is a screw, the first mounting hole is set as a counterbore, the head of the screw is embedded in the counterbore, and the second mounting hole is The screw fits into the threaded hole.
在其中一个实施例中,所述支撑部的宽度定义为W1,所述安装部的宽度定义为W2,所述连接部的宽度定义为W3,所述沉孔的深度定义为S,所述螺丝的头部裸露在所述第一安装孔外面的部位尺寸厚度定义为d,所述连接部与所述支撑部组合后的整体宽度定义为W4;其中,W1为4.8mm-5.2mm,W2为9.8mm-10.2mm,W3为4.4mm-4.6mm,S为2.9mm-3.1mm,d为0.8mm-1.2mm,W4为10mm-11mm。In one embodiment, the width of the supporting part is defined as W1, the width of the mounting part is defined as W2, the width of the connecting part is defined as W3, the depth of the counterbore is defined as S, and the screw The thickness of the part of the head exposed outside the first mounting hole is defined as d, and the overall width after the combination of the connecting part and the supporting part is defined as W4; wherein, W1 is 4.8mm-5.2mm, and W2 is 9.8mm-10.2mm, W3 is 4.4mm-4.6mm, S is 2.9mm-3.1mm, d is 0.8mm-1.2mm, W4 is 10mm-11mm.
在其中一个实施例中,所述支座为两个,所述探针排的相对两端分别设有所述连接部,两个所述连接部与两个所述支座对应设置。In one embodiment, there are two supports, the connecting parts are respectively provided at opposite ends of the probe row, and the two connecting parts are arranged correspondingly to the two supports.
一种太阳电池测试装置,所述太阳电池测试装置包括工作台,以及依次间隔设置于工作台上的多个所述的太阳电池测试单元。A solar cell testing device, the solar cell testing device includes a workbench, and a plurality of solar cell test units sequentially arranged on the workbench at intervals.
在其中一个实施例中,多个所述太阳电池测试单元包括多个第一太阳电池测试单元,所述太阳电池测试装置还包括设置于所述工作台上的第一固定卡槽,多个所述第一太阳电池测试单元沿所述第一固定卡槽依次间隔设置,所述第一太阳电池测试单元的安装部能沿所述第一固定卡槽移动调节位置,并通过第二紧固件紧固于所述第一固定卡槽上。In one of the embodiments, the plurality of solar cell test units include a plurality of first solar cell test units, and the solar cell test device further includes a first fixing slot provided on the workbench, and the plurality of solar cell test units The first solar battery test unit is arranged at intervals along the first fixed slot, and the installation part of the first solar battery test unit can move along the first fixed slot to adjust the position, and pass the second fastener fastened to the first fixing slot.
在其中一个实施例中,多个所述太阳电池测试单元包括多个第二太阳电池测试单元,所述第一太阳电池测试单元与所述第二太阳电池测试单元交替设置;所述太阳电池测试装置还包括设置于所述工作台上的多个第二固定卡槽,所述第二固定卡槽对应设置于相邻两个所述第一太阳电池测试单元之间,所述第二太阳电池测试单元的安装部通过第三紧固件紧固于所述第二固定卡槽上;所述第二太阳电池测试单元的长度定义为L1,所述第一太阳电池测试单元的探针排的长度定义为L2,L1<L2。In one of the embodiments, the plurality of solar cell test units include a plurality of second solar cell test units, and the first solar cell test units are arranged alternately with the second solar cell test units; the solar cell test The device also includes a plurality of second fixing slots arranged on the workbench, the second fixing slots are correspondingly arranged between two adjacent first solar cell test units, and the second solar cell The mounting part of the test unit is fastened on the second fixing slot by a third fastener; the length of the second solar cell test unit is defined as L1, and the length of the probe row of the first solar cell test unit is The length is defined as L2, L1<L2.
在其中一个实施例中,所述第二固定卡槽可拆卸地连接于所述工作台上;和/或,多个所述太阳电池测试单元等间隔布置。In one of the embodiments, the second fixing slot is detachably connected to the workbench; and/or, a plurality of the solar cell testing units are arranged at equal intervals.
上述太阳电池测试装置与单元,由于支撑部连接于安装部的底面的其中一侧,这样安装部的底面下方腾出空间来放置连接部,连接部与支撑部通过第一紧固件连接固定后,整体的宽度尺寸相比于相关技术中将支撑部连接于安装部的底面的中部位置而言的宽度尺寸更小,使得在有限的空间内能安放更多的太阳电池测试单元,从而能将探针排的数量增加到与SMBB电池片的主栅数量一致,以使得能分别满足于MBB电池片及SMBB电池片的电性能测试操作,实现准确地电性能测试,在线内部缺陷检测清晰可辨。The above-mentioned solar battery testing device and unit, since the support part is connected to one side of the bottom surface of the installation part, there is a space under the bottom surface of the installation part to place the connection part, and the connection part and the support part are connected and fixed by the first fastener , the overall width dimension is smaller than the width dimension of the middle position where the supporting part is connected to the bottom surface of the mounting part in the related art, so that more solar battery test units can be placed in a limited space, so that the The number of probe rows is increased to be consistent with the number of busbars of SMBB cells, so that the electrical performance test operations of MBB cells and SMBB cells can be satisfied respectively, and accurate electrical performance testing can be achieved. Online internal defect detection is clearly identifiable .
附图说明Description of drawings
图1为本申请一实施例的支座的一视角结构图。FIG. 1 is a perspective structure diagram of a support according to an embodiment of the present application.
图2为图1所示结构的另一视角结构图。FIG. 2 is another view of the structure shown in FIG. 1 .
图3为本申请一实施例的探针排的一视角结构图。FIG. 3 is a structural view of a probe row according to an embodiment of the present application.
图4为本申请一实施例的探针排的连接部的一视角结构图。FIG. 4 is a perspective structure diagram of a connecting portion of a probe row according to an embodiment of the present application.
图5为本申请一实施例的探针排装设于支座上的结构图。FIG. 5 is a structural view of a probe row installed on a support according to an embodiment of the present application.
图6为本申请一实施例的第一太阳电池测试单元装设于第一固定卡槽上的结构图。FIG. 6 is a structural view of a first solar cell testing unit installed on a first fixing slot according to an embodiment of the present application.
图7为本申请一实施例的太阳电池测试装置的俯视结构图。FIG. 7 is a top structural view of a solar cell testing device according to an embodiment of the present application.
10、太阳电池测试单元;11、支座;111、安装部;1111、第三安装孔;112、支撑部;1121、第二安装孔;12、探针排;121、连接部;1211、第一安装孔;13、第一紧固件;14、第一太阳电池测试单元;15、第二太阳电池测试单元;20、第一固定卡槽;21、顶面板;211、条形口;30、第二固定卡槽;40、第二紧固件。10. Solar battery test unit; 11. Support; 111. Installation part; 1111. Third installation hole; 112. Support part; 1121. Second installation hole; 12. Probe row; 121. Connection part; 1211. 1 installation hole; 13, the first fastener; 14, the first solar battery test unit; 15, the second solar battery test unit; 20, the first fixing slot; 21, the top panel; 211, the strip opening; 30 . The second fixing slot; 40. The second fastener.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
正如背景技术所述,现有技术中的用于SMBB电池的电池片的电性能测试操作时,存在在线内部缺陷检测(简称EL)不够清晰,测试效率(简称Eta)偏差在±0.2%,电性能测试结果不够准确的问题,经申请人研究发现,出现这种问题的原因在于,产线目前所用12个探针排的测试装置的探针排数量小于SMBB电池所需要的数量(18根探针排),且对于主栅间距例如为11.29mm的SMBB电池,安装完成的探针排宽度例如在17.6mm,使得空间并不足以增加6根探针排来使得数量达到18根。As described in the background technology, during the electrical performance test operation of the battery sheet used for SMBB batteries in the prior art, there is not enough clarity in the online internal defect detection (abbreviated as EL), and the deviation of the test efficiency (abbreviated as Eta) is ±0.2%. The problem of inaccurate performance test results, after research by the applicant, found that the reason for this problem is that the number of probe rows of the test device with 12 probe rows currently used in the production line is less than the number required by SMBB batteries (18 probe rows Pin rows), and for SMBB batteries with a busbar pitch of, for example, 11.29mm, the width of the installed probe row is, for example, 17.6mm, so that the space is not enough to add 6 probe rows to make the number reach 18.
基于以上原因,本申请提供了一种太阳电池测试装置与单元,它能够分别对多主栅电池片和超多主栅电池片进行准确地电性能测试,在线内部缺陷检测清晰可辨方案。Based on the above reasons, the present application provides a solar cell testing device and unit, which can accurately test the electrical properties of multi-busbar cells and super multi-busbar cells, and provide a clear and identifiable solution for online internal defect detection.
参阅图1至图5,图1示出了本申请一实施例的支座11的一视角结构图。图2示出了图1所示结构的另一视角结构图。图3示出了本申请一实施例的探针排12的一视角结构图。图4示出了本申请一实施例的探针排12的连接部121的一视角结构图。图5示出了本申请一实施例的探针排12装设于支座11上的结构图。本申请一实施例提供的一种太阳电池测试单元10,太阳电池测试单元10包括支座11以及探针排12。支座11包括安装部111与支撑部112。支撑部112连接于安装部111的底面的其中一侧。探针排12的端部设有连接部121。连接部121位于安装部111的底面下方,连接部121与支撑部112相互抵接并通过第一紧固件13连接固定。Referring to FIG. 1 to FIG. 5 , FIG. 1 shows a structural view of a support 11 according to an embodiment of the present application. FIG. 2 shows another view of the structure shown in FIG. 1 . FIG. 3 shows a structural view of a probe row 12 according to an embodiment of the present application. FIG. 4 shows a structural view of the connecting portion 121 of the probe row 12 according to an embodiment of the present application. FIG. 5 shows a structural view of the probe row 12 installed on the support 11 according to an embodiment of the present application. An embodiment of the present application provides a solar cell test unit 10 , the solar cell test unit 10 includes a support 11 and a probe row 12 . The stand 11 includes a mounting portion 111 and a supporting portion 112 . The supporting portion 112 is connected to one side of the bottom surface of the mounting portion 111 . The end of the probe row 12 is provided with a connecting portion 121 . The connecting portion 121 is located below the bottom surface of the mounting portion 111 , and the connecting portion 121 and the supporting portion 112 abut against each other and are connected and fixed by the first fastener 13 .
上述的太阳电池测试单元10,由于支撑部112连接于安装部111的底面的其中一侧,这样安装部111的底面下方腾出空间来放置连接部121,连接部121与支撑部112通过第一紧固件13连接固定后,整体的宽度尺寸相比于相关技术中将支撑部112连接于安装部111的底面的中部位置而言的宽度尺寸更小,使得在有限的空间内能安放更多的太阳电池测试单元10,从而能将探针排12的数量增加到与SMBB电池片的主栅数量一致,以使得能分别满足于MBB电池片及SMBB电池片的电性能测试操作,实现准确地电性能测试,在线内部缺陷检测清晰可辨。In the above-mentioned solar battery test unit 10, since the support part 112 is connected to one side of the bottom surface of the installation part 111, there is a space below the bottom surface of the installation part 111 to place the connection part 121, and the connection part 121 and the support part 112 pass through the first After the fastener 13 is connected and fixed, the overall width dimension is smaller than the width dimension of the middle position where the supporting part 112 is connected to the bottom surface of the mounting part 111 in the related art, so that more can be placed in a limited space. solar cell test unit 10, so that the number of probe rows 12 can be increased to be consistent with the number of busbars of the SMBB cell, so that the electrical performance test operations of the MBB cell and the SMBB cell can be satisfied respectively, and accurate Electrical performance test, online internal defect detection is clearly identifiable.
请参阅图5,在一个实施例中,支撑部112设有与安装部111的其中一侧面处于同一平面上的第一面以及与第一面相对设置的第二面。第二面与连接部121相互抵接。如此,在安装部111底面下方能给连接部121腾出足够大的空间,使得连接部121与支撑部112连接组合后整体的宽度尺寸足够小。Referring to FIG. 5 , in one embodiment, the supporting portion 112 has a first surface on the same plane as one of the side surfaces of the mounting portion 111 and a second surface opposite to the first surface. The second surface and the connecting portion 121 are in contact with each other. In this way, a large enough space can be vacated for the connecting portion 121 under the bottom surface of the mounting portion 111 , so that the overall width of the connecting portion 121 and the supporting portion 112 is sufficiently small after being connected and combined.
可选地,安装部111、支撑部112与连接部121各自例如设置为板状、块状等等各种规则形状与不规则形状的结构,具体可以根据实际需求灵活调整与设置,在此不进行限定。Optionally, each of the mounting part 111, the supporting part 112 and the connecting part 121 is set in various regular and irregular shapes such as a plate shape, a block shape, etc., which can be flexibly adjusted and set according to actual needs, and will not be described here. To limit.
本实施例中,为了能实现安装稳定性与有足够的结构强度,安装部111、支撑部112与连接部121各自例如设置为方块状。In this embodiment, in order to achieve installation stability and sufficient structural strength, each of the installation part 111 , the support part 112 and the connection part 121 is arranged in a block shape, for example.
请参阅图1至图5,在一个实施例中,连接部121设有与第一紧固件13相应的第一安装孔1211,支撑部112设有与第一紧固件13相应的第二安装孔1121,第一紧固件13依次穿设于第一安装孔1211与第二安装孔1121中。如此,第一紧固件13通过穿设于第一安装孔1211与第二安装孔1121中将连接部121与支撑部112两者连接固定。Please refer to FIGS. 1 to 5 , in one embodiment, the connecting portion 121 is provided with a first mounting hole 1211 corresponding to the first fastener 13 , and the supporting portion 112 is provided with a second mounting hole 1211 corresponding to the first fastener 13 . In the installation hole 1121 , the first fastener 13 passes through the first installation hole 1211 and the second installation hole 1121 sequentially. In this way, the first fastener 13 connects and fixes the connecting portion 121 and the supporting portion 112 by passing through the first mounting hole 1211 and the second mounting hole 1121 .
可选地,为了提高连接稳固性,第一紧固件13不止一个,例如为两个、三个或其它数量。第一安装孔1211、第二安装孔1121的数量均与第一紧固件13相应设置。Optionally, in order to improve the connection stability, there are more than one first fastener 13, for example, two, three or other numbers. The numbers of the first mounting holes 1211 and the second mounting holes 1121 are set corresponding to the first fasteners 13 .
需要说明的是,第一紧固件13包括但不限于为螺钉、螺栓、螺杆、螺丝、销钉、铆钉、卡接件等等,具体可以根据实际需求进行灵活选取。It should be noted that the first fastener 13 includes but is not limited to screws, bolts, screw rods, screws, pins, rivets, clips, etc., which can be flexibly selected according to actual needs.
请参阅图3至图5,在一个实施例中,第一紧固件13为螺丝,第一安装孔1211设为沉孔,螺丝的头部嵌入到沉孔中,第二安装孔1121为与螺丝相适应的螺纹孔。如此,由于螺丝的头部嵌入到沉孔中,螺丝的头部裸露在第一安装孔1211外面的部位尺寸较小,即占用空间较小,或者螺丝的头部全部隐藏于第一安装孔1211的内部,这样整体的宽度尺寸较小,能实现安装数量更多的太阳电池测试单元10。3 to 5, in one embodiment, the first fastener 13 is a screw, the first mounting hole 1211 is set as a counterbore, the head of the screw is embedded in the counterbore, and the second mounting hole 1121 is a counterbore. Screws fit into the threaded holes. In this way, since the head of the screw is embedded in the counterbore, the exposed part of the head of the screw outside the first installation hole 1211 is smaller in size, that is, it takes up less space, or the head of the screw is completely hidden in the first installation hole 1211 In this way, the overall width dimension is smaller, and a larger number of solar battery test units 10 can be installed.
请参阅图2、图4与图5,在一个实施例中,支撑部112的宽度定义为W1,安装部111的宽度定义为W2,连接部121的宽度定义为W3,沉孔的深度定义为S,螺丝的头部裸露在第一安装孔1211外面的部位尺寸厚度定义为d,连接部121与支撑部112组合后的整体宽度定义为W4;其中,W1为4.8mm-5.2mm,W2为9.8mm-10.2mm,W3为4.4mm-4.6mm,S为2.9mm-3.1mm,d为0.8mm-1.2mm,W4为10mm-11mm。Please refer to FIG. 2, FIG. 4 and FIG. 5. In one embodiment, the width of the support portion 112 is defined as W1, the width of the mounting portion 111 is defined as W2, the width of the connecting portion 121 is defined as W3, and the depth of the counterbore is defined as S, the thickness of the part where the head of the screw is exposed outside the first mounting hole 1211 is defined as d, and the overall width after the combination of the connecting part 121 and the supporting part 112 is defined as W4; wherein, W1 is 4.8mm-5.2mm, and W2 is 9.8mm-10.2mm, W3 is 4.4mm-4.6mm, S is 2.9mm-3.1mm, d is 0.8mm-1.2mm, W4 is 10mm-11mm.
在一个具体实施例中,W1为5mm,W2为10mm,W3为4.6mm,S为3mm,d为1mm,W4相应为10.6mm。由此可见,10.6mm小于SMMB电池片的主栅间距11.29mm,能实现各个探针排12与SMMB电池片的各个主栅一一对应设置。In a specific embodiment, W1 is 5mm, W2 is 10mm, W3 is 4.6mm, S is 3mm, d is 1mm, and W4 is 10.6mm accordingly. It can be seen that, 10.6mm is smaller than the busbar spacing of the SMMB cell, which is 11.29mm, and each probe row 12 can be set in one-to-one correspondence with each busbar of the SMMB cell.
其中,沉孔的形状例如与螺丝的头部相应设置。Wherein, the shape of the counterbore is set corresponding to the head of the screw, for example.
可选地,探针排12与连接部121为一体化结构,具体例如一体成型,并采用PVB材质制造得到,厚度与连接部121的宽度W3相同,例如为4.6mm。其中,由于PVB材质的限制,导致连接部121虽然能打孔形成第一安装孔1211,但却不能留下螺纹,在安装时只能靠螺丝的端头和第二安装孔1121的螺纹相互配合,来实现连接部121固定在支座11的支撑部112上。Optionally, the probe row 12 and the connection part 121 are an integrated structure, such as integrally formed, and made of PVB material, and the thickness is the same as the width W3 of the connection part 121 , for example, 4.6 mm. Wherein, due to the limitation of the PVB material, although the connecting portion 121 can be drilled to form the first mounting hole 1211, the thread cannot be left, and the thread of the second mounting hole 1121 can only be matched with the end of the screw during installation. , to realize that the connecting portion 121 is fixed on the supporting portion 112 of the support 11 .
请参阅图1、图5与图7,图7示出了本申请一实施例的太阳电池测试装置的俯视结构图。在一个实施例中,支座11为两个,探针排12的相对两端分别设有连接部121,两个连接部121与两个支座11对应设置。如此,探针排12通过其两端所连接的两个支座11固定连接在工作台上,实现稳定地装设于工作台上。Please refer to FIG. 1 , FIG. 5 and FIG. 7 . FIG. 7 shows a top structural view of a solar cell testing device according to an embodiment of the present application. In one embodiment, there are two supports 11 , connecting portions 121 are respectively provided at opposite ends of the probe row 12 , and the two connecting portions 121 are provided correspondingly to the two supports 11 . In this way, the probe row 12 is fixedly connected to the workbench through the two supports 11 connected at its two ends, so that it can be stably installed on the workbench.
作为一些可选的方案,探针排12的其中一端设有连接部121,支座11相应设置为一个,探针排12通过一个支座11固定连接在工作台上。As some optional solutions, one end of the probe row 12 is provided with a connecting portion 121 , and one support 11 is provided correspondingly, and the probe row 12 is fixedly connected to the workbench through one support 11 .
请参阅图1、图5与图7,在一个实施例中,一种太阳电池测试装置,太阳电池测试装置包括工作台(图中未示出),以及依次间隔设置于工作台上的多个上述任一实施例的太阳电池测试单元10。Please refer to Fig. 1, Fig. 5 and Fig. 7, in one embodiment, a kind of solar cell testing device, solar cell testing device comprises workbench (not shown in the figure), and a plurality of The solar cell testing unit 10 of any of the above-mentioned embodiments.
上述的太阳电池测试装置,由于支撑部112连接于安装部111的底面的其中一侧,这样安装部111的底面下方腾出空间来放置连接部121,连接部121与支撑部112通过第一紧固件13连接固定后,整体的宽度尺寸相比于相关技术中将支撑部112连接于安装部111的底面的中部位置而言的宽度尺寸更小,使得在有限的空间内能安放更多的太阳电池测试单元10,从而能将探针排12的数量增加到与SMBB电池片的主栅数量一致,以使得能分别满足于MBB电池片及SMBB电池片的电性能测试操作,实现准确地电性能测试,在线内部缺陷检测清晰可辨。In the above-mentioned solar battery testing device, since the support part 112 is connected to one side of the bottom surface of the installation part 111, there is a space below the bottom surface of the installation part 111 to place the connection part 121, and the connection part 121 and the support part 112 pass through the first tight After the fastener 13 is connected and fixed, the overall width dimension is smaller than that of the middle position where the supporting part 112 is connected to the bottom surface of the mounting part 111 in the related art, so that more Solar cell test unit 10, thereby can increase the quantity of probe row 12 to be consistent with the busbar quantity of SMBB battery sheet, so that can satisfy the electric performance test operation of MBB battery sheet and SMBB battery sheet respectively, realize accurate electrical Performance testing, online internal defect detection is clearly identifiable.
请参阅图6与图7,在一个实施例中,多个太阳电池测试单元10包括多个第一太阳电池测试单元14,太阳电池测试装置还包括设置于工作台上的第一固定卡槽20,多个第一太阳电池测试单元14沿第一固定卡槽20依次间隔设置,第一太阳电池测试单元14的安装部111能沿第一固定卡槽20移动调节位置,并通过第二紧固件40紧固于第一固定卡槽20上。如此,松开第二紧固件40,移动调节安装部111在第一固定卡槽20上的位置后,再通过第二紧固件40将安装部111紧固于第一固定卡槽20上,从而可以根据电池片的主栅位置灵活地调整相邻两个第一太阳电池测试单元14的间距大小,使得适应于主栅排布方式不同的电池片的测试操作,调节操作较为方便,效率较高。Please refer to Fig. 6 and Fig. 7, in one embodiment, a plurality of solar cell test units 10 include a plurality of first solar cell test units 14, and the solar cell test device also includes a first fixed slot 20 arranged on the workbench , a plurality of first solar battery test units 14 are sequentially arranged at intervals along the first fixing slot 20, and the installation part 111 of the first solar battery testing unit 14 can move and adjust the position along the first fixing slot 20, and through the second fastening The component 40 is fastened on the first fixing slot 20 . In this way, loosen the second fastener 40, move and adjust the position of the installation part 111 on the first fixing slot 20, and then fasten the installation part 111 on the first fixing slot 20 through the second fastener 40 , so that the distance between two adjacent first solar cell test units 14 can be flexibly adjusted according to the position of the main grid of the battery sheet, so that it is suitable for the test operation of the battery sheet with different bus grid arrangements, and the adjustment operation is more convenient and efficient. higher.
请参阅图1与图6,在一个具体实施例中,第二紧固件40包括螺栓与螺母。第一太阳电池测试单元14的安装部111设有第三安装孔1111。第一固定卡槽20设有顶面板21,顶面板21设有条形口211,螺栓穿过第三安装孔1111与条形口211伸入到第一固定卡槽20内部后与螺母相连,螺母拧紧后,第二紧固件40使得第一太阳电池测试单元14的安装部111紧固于第一固定卡槽20上。此外,第一固定卡槽20还设有与顶面板21相对布置的底面板,底面板包括但不限于固定于工作台上。Referring to FIGS. 1 and 6 , in a specific embodiment, the second fastener 40 includes bolts and nuts. The mounting portion 111 of the first solar cell testing unit 14 is provided with a third mounting hole 1111 . The first fixing slot 20 is provided with a top panel 21, and the top panel 21 is provided with a bar-shaped opening 211. The bolt passes through the third mounting hole 1111 and the bar-shaped opening 211 and extends into the inside of the first fixing slot 20 to be connected with the nut. After the nuts are tightened, the second fastener 40 fastens the mounting portion 111 of the first solar battery testing unit 14 to the first fixing slot 20 . In addition, the first fixing slot 20 is also provided with a bottom panel opposite to the top panel 21 , and the bottom panel includes but is not limited to being fixed on the workbench.
请参阅图7,在一个实施例中,多个太阳电池测试单元10包括多个第二太阳电池测试单元15。第一太阳电池测试单元14与第二太阳电池测试单元15交替设置。太阳电池测试装置还包括设置于工作台上的多个第二固定卡槽30。第二固定卡槽30对应设置于相邻两个第一太阳电池测试单元14之间。第二太阳电池测试单元15的安装部111通过第三紧固件紧固于第二固定卡槽30上。第二太阳电池测试单元15的长度定义为L1,第一太阳电池测试单元14的探针排12的长度定义为L2,L1<L2。如此,第二太阳电池测试单元15布置于相邻两个第一太阳电池测试单元14的探针排12之间的区域,相应避开第一固定卡槽20与第一太阳电池测试单元14的支座11,从而最大化地利用有限空间,将探针排12以错落的方式进行分布,实现满足更多主栅测试的需求。Referring to FIG. 7 , in one embodiment, the plurality of solar cell testing units 10 includes a plurality of second solar cell testing units 15 . The first solar cell testing units 14 and the second solar cell testing units 15 are arranged alternately. The solar cell testing device also includes a plurality of second fixing slots 30 arranged on the workbench. The second fixing slot 30 is correspondingly disposed between two adjacent first solar cell testing units 14 . The mounting portion 111 of the second solar battery testing unit 15 is fastened to the second fixing slot 30 through a third fastener. The length of the second solar cell testing unit 15 is defined as L1, the length of the probe row 12 of the first solar cell testing unit 14 is defined as L2, and L1<L2. In this way, the second solar cell testing unit 15 is arranged in the area between the probe rows 12 of two adjacent first solar cell testing units 14, avoiding the gap between the first fixing slot 20 and the first solar cell testing unit 14 accordingly. The support 11 maximizes the use of the limited space and distributes the probe rows 12 in a staggered manner to meet the requirements of more busbar tests.
需要说明的是,第一太阳电池测试单元14与第二太阳电池测试单元15的数量关系可以根据实际需求灵活调整与设置,包括但不限于为1:1,2:1,3:1,4:1,5:1,1:2,1:3等等。It should be noted that the quantitative relationship between the first solar cell test unit 14 and the second solar cell test unit 15 can be flexibly adjusted and set according to actual needs, including but not limited to 1:1, 2:1, 3:1, 4 :1, 5:1, 1:2, 1:3 and so on.
具体而言,当第一太阳电池测试单元14与第二太阳电池测试单元15的数量关系设置为1:1时,第一太阳电池测试单元14与第二太阳电池测试单元15依次交替布置。当第一太阳电池测试单元14与第二太阳电池测试单元15的数量关系设置为2:1时,每设置两个第一太阳电池测试单元14时,相应设置一个第二太阳电池测试单元15。Specifically, when the quantitative relationship between the first solar cell testing units 14 and the second solar cell testing units 15 is set to 1:1, the first solar cell testing units 14 and the second solar cell testing units 15 are arranged alternately in sequence. When the quantity relationship between the first solar cell testing unit 14 and the second solar cell testing unit 15 is set to 2:1, when two first solar cell testing units 14 are provided, one second solar cell testing unit 15 is correspondingly provided.
在一个实施例中,第二固定卡槽30可拆卸地连接于工作台上。In one embodiment, the second fixing slot 30 is detachably connected to the workbench.
在一个实施例中,多个太阳电池测试单元10等间隔布置。In one embodiment, a plurality of solar cell testing units 10 are arranged at equal intervals.
需要说明的是,该“支撑部112”可以为“安装部111的一部分”,即“支撑部112”与“安装部111的其他部分”一体成型制造;也可以与“安装部111的其他部分”可分离的一个独立的构件,即“支撑部112”可以独立制造,再与“安装部111的其他部分”组合成一个整体。It should be noted that the "support part 112" can be "a part of the installation part 111", that is, the "support part 112" is integrally formed with "other parts of the installation part 111"; An independent component that can be separated, that is, the "support part 112" can be manufactured independently, and then combined with the "other parts of the installation part 111" into a whole.
需要说明的是,该“连接部121”可以为“探针排12的一部分”,即“连接部121”与“探针排12的其他部分”一体成型制造;也可以与“探针排12的其他部分”可分离的一个独立的构件,即“连接部121”可以独立制造,再与“探针排12的其他部分”组合成一个整体。It should be noted that the "connecting part 121" can be "a part of the probe row 12", that is, the "connecting part 121" is integrally formed with "other parts of the probe row 12"; An independent component that can be separated from the other parts of the probe row 12, that is, the "connecting part 121" can be manufactured independently, and then combined with the "other parts of the probe row 12" to form a whole.
在本申请的描述中,需要理解的是,若有出现这些术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等,这些术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that if any of these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", " Front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "radial", "circumferential", etc., the orientation or positional relationship indicated by these terms is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the application.
此外,若有出现这些术语“第一”、“第二”,这些术语仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,若有出现术语“多个”,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, if these terms "first" and "second" appear, these terms are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,若有出现术语“安装”、“相连”、“连接”、“固定”等,这些术语应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, if any terms such as "mounted", "connected", "connected" and "fixed" appear, these terms should be interpreted in a broad sense. For example, it can be a fixed connection, or a detachable connection, or integrated; it can be a mechanical connection, or it can be an electrical connection; it can be a direct connection or an indirect connection through an intermediary, or it can be the internal communication of two components Or the interaction relationship between two elements, unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,若有出现第一特征在第二特征“上”或“下”等类似的描述,其含义可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise clearly specified and limited, if there is a similar description that the first feature is "on" or "under" the second feature, the meaning may be that the first and second features are in direct contact, or The first and second features are in indirect contact through an intermediary. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,若元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。若一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。如若存在,本申请所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that, if an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. If an element is considered to be "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions are used for purposes of illustration only and are not intended to be exclusive implementation.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of protection of the patent application should be based on the appended claims.
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