CN219608599U - Single-wire winding detection device - Google Patents
Single-wire winding detection device Download PDFInfo
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- CN219608599U CN219608599U CN202320695195.0U CN202320695195U CN219608599U CN 219608599 U CN219608599 U CN 219608599U CN 202320695195 U CN202320695195 U CN 202320695195U CN 219608599 U CN219608599 U CN 219608599U
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Abstract
The utility model relates to a single-wire winding detection device in the technical field of cable detection equipment, which comprises a detection platform, wherein a left clamping piece and a right clamping piece which are oppositely arranged are arranged on the detection platform, and the two clamping pieces are respectively positioned on a fixed seat and a movable seat; the fixed seat is internally provided with a stepping motor connected with the clamping piece, and the movable seat is arranged on the detection platform in a sliding way through the sliding component. The sliding component comprises a moving block, a guide rod, a rack and a gear, wherein the moving block and the moving seat are connected in a matched mode, the other end of the guide rod penetrates through a fixed frame fixedly connected with the moving block, one end of the rack is fixedly connected with the fixed frame, the moving block is fixedly connected with a mounting frame, the gear is rotationally connected with the mounting frame, one end of a rotating shaft penetrates through a rotating handle fixedly connected with the mounting frame, and the gear is meshed with the rack. The utility model is convenient for clamping the two ends of the single wire and tensioning the single wire, is favorable for carrying out two different winding detection on the single wire, and has high equipment utilization rate and more accurate detection result.
Description
Technical Field
The utility model belongs to the technical field of cable detection equipment, and particularly relates to a single-wire winding detection device.
Background
The strength of the metal element wire of which the cable is made needs to be detected in the cable production process. The single wire is generally coiled and detected through the coiling machine, when the single wire to be detected is coiled by the coiling detection device in the prior art, the clamping piece is inconvenient to move in the clamping process, the two ends of the single wire are clamped, the single wire is inconvenient to operate when being tensioned, the work load is increased, the work efficiency is reduced, the coiling detection of one mode can be generally carried out by the coiling machine, the equipment utilization rate is low, the detection result is inaccurate, and the influence on the quality of later-stage cabling is caused. Therefore, there is a need for a single wire wrap detection device that addresses the above-described issues.
Disclosure of Invention
The utility model provides a single-wire winding detection device aiming at the defects in the prior art, which comprises a detection platform, wherein the detection platform is provided with a left clamping piece and a right clamping piece which are oppositely arranged, and the two clamping pieces are respectively positioned on a fixed seat and a movable seat of the detection platform;
the fixed seat is fixed on the detection platform, a stepping motor is arranged in the fixed seat, and an output shaft of the stepping motor is horizontally arranged and extends out of the fixed seat to be fixedly connected with the clamping piece; the movable seat is arranged on the detection platform in a sliding manner through the sliding assembly. Through the removal to the movable seat, can be quick make two add the piece of holding carry out centre gripping and tighten the both ends of single line, easy operation is convenient, has improved work efficiency.
Preferably, the sliding component comprises a moving block, a guide rod, a rack and a gear, the moving block is fixedly connected with the moving seat, one end of the guide rod is fixedly connected with the fixed seat, the other end of the guide rod penetrates through the fixed frame fixedly connected with the moving block, the fixed frame is fixed on the detection platform, the rack is parallel to the guide rod, one end of the rack is fixedly connected with the fixed frame, the moving block is fixedly connected with the mounting frame, the center of the gear is fixedly connected with a rotating shaft, the rotating shaft is rotatably connected with the mounting frame through a bearing, one end of the rotating shaft penetrates through the mounting frame and is fixedly connected with the rotating handle, and the gear is meshed with the rack. The rotating handle is rotated left and right to drive the gear to rotate, and the gear is meshed with the rack, so that the movable seat is driven to move along the rack during rotation of the gear, and the distance between the two clamping pieces is changed, so that the single wire is clamped and tensioned.
Preferably, the other end of the rack extends to the upper surface of the moving block, and two parallel shelves strips are arranged on the upper surface of the moving block, and a guide channel matched with the rack is formed between the two shelves strips. The arrangement of the guide channel can play a certain guide role on the movement of the movable seat.
Preferably, the rotating handle is provided with a locking piece, the locking piece comprises a locking bolt, and the mounting frame is provided with a plurality of screw holes matched with the locking bolt. The locking piece can lock the position of the rotating handle, so that the moving seat is prevented from moving when the rotating handle is wound, the rotating handle can be fixed at different positions through the arrangement of the screw holes, and the distance between the two clamping pieces is finely adjusted.
Preferably, the clamping piece comprises a clamping block, a clamping cavity is formed in the clamping block, an upper clamping plate and a lower clamping plate which are matched up and down are arranged in the clamping cavity, a vertical screw rod is connected to the top of the upper clamping plate through rotation of a bearing, a handle is fixedly connected to the upper end of the vertical screw rod after penetrating through the clamping block, and the lower clamping plate is fixed in the clamping cavity. One end of the single wire is placed between the upper clamping plate and the lower clamping plate, and the handle is rotated to enable the upper clamping plate to move downwards to clamp the single wire.
Preferably, one side of the clamping piece located on the fixing seat is provided with an auxiliary clamping assembly, the bottom of the auxiliary clamping assembly is arranged on the guide rail in a sliding mode, the guide rail is parallel to the guide rod, the auxiliary clamping assembly is in threaded fit with a horizontal screw rod, the horizontal screw rod is parallel to the guide rail, two ends of the horizontal screw rod are respectively connected with a supporting plate in a rotating mode through bearings, the supporting plates are fixed on the detection platform, and one end of the horizontal screw rod penetrates through the supporting plates and then is connected with a forward-reverse rotating motor. The forward and reverse rotation motor rotates to drive the horizontal screw rod to rotate, and the auxiliary clamping assembly does not rotate along with the rotation of the horizontal screw rod under the limit action of the guide rail, but moves along the guide rail. The setting of auxiliary clamping assembly can cooperate two holders, with the single line winding up to another single line on, the winding in-process has reduced manual operation, auxiliary clamping assembly replaces artifical handheld, has improved work efficiency.
Preferably, the auxiliary clamping assembly comprises an auxiliary block, the bottom of the auxiliary block is arranged on the guide rail in a sliding manner, the horizontal screw penetrates through the lower part of the auxiliary block, a through groove is formed in the auxiliary block above the horizontal screw, an upper clamping block is arranged in the through groove, the upper part of the upper clamping block is connected with an adjusting screw through bearing rotation, and the upper end of the adjusting screw penetrates through the auxiliary block and then is fixedly connected with a rotating rod.
The utility model also comprises other components which can ensure that the single-wire winding detection device can be normally used, such as a control component of a stepping motor, a control component of a forward and reverse rotation motor and the like, which are all conventional technical means in the field. In addition, the undefined device or component in the present utility model adopts conventional technical means in the field and is conventional equipment in the field.
The working principle of the utility model is as follows: cutting the single wire into two pieces, wherein two ends of one single wire are respectively clamped on the corresponding clamping pieces, firstly, one end of the single wire is clamped on the clamping piece on the fixed seat, the other end of the single wire is clamped on the clamping piece of the movable seat, at the moment, the distance between the movable seat and the fixed seat is relatively short, the clamping of the two ends of the single wire is facilitated, after the two ends of the single wire are clamped, the rotating handle is rotated, the movable seat is far away from the fixed seat, the single wire is tensioned, then, the position of the rotating handle is locked through the locking piece, the movable seat is ensured not to move any more, the stepping motor rotates to drive the clamping piece on the fixed seat to rotate, the single wire is continuously twisted until the single wire is twisted off, the number of turns of the single wire torsion is observed, and is determined whether the quality meets requirements or not is met is ensured;
selecting a metal wire as a wound wire, clamping one ends of the wound wire and the other single wire on a clamping piece of a fixed seat, clamping the other end of the wound wire on a clamping piece of a movable seat, pulling the other end of the single wire to enable the single wire to pass through a through groove and be clamped by an upper clamping block, controlling clamping force to ensure that the single wire is tensioned and can move along the through groove, controlling a stepping motor and a rotating motor to rotate, enabling the single wire to be wound on the wound wire smoothly, and after the single wire is wound to a specified number of turns, reversely rotating the stepping motor and the rotating motor to take the single wire off the wound wire, observing whether the surface of the single wire has cracking or breakage and the like, thereby checking the performance of the single wire.
The utility model has the beneficial effects that the clamping at two ends of the single wire and the tensioning of the single wire are facilitated by the matching of the movable seat and the fixed seat, and the self winding detection of the single wire is facilitated; the single wire can be subjected to winding detection in a matched winding way with other wound wires through the matching of the movable seat and the auxiliary clamping assembly; the device has the advantages of reasonable integral structure, simplicity in operation, capability of carrying out two different winding detection on the single wire, high equipment utilization rate and more accurate detection result, and is favorable for ensuring the quality of later-stage cabling.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of a single wire winding detection device according to an embodiment of the present utility model;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the structure of the clamping member of FIG. 1;
FIG. 4 is a state diagram of a single wire self-winding detection in an embodiment;
fig. 5 is a state diagram of the single wire in combination with the wound wire for winding detection in the embodiment.
In the figure: 1. a detection platform; 2. a clamping block; 3. a handle; 4. a movable seat; 5. a locking bolt; 6. a support plate; 7. a horizontal screw; 8. an auxiliary block; 9. a rotating lever; 10. an upper clamping block; 11. a guide rail; 12. a guide rod; 13. a fixing frame; 14. a rotating handle; 15. a rack; 16. a mounting frame; 17. a gear; 18. a fixing seat; 19. a lower clamping plate; 20. a stop bar; 21. an upper clamping plate; 22. a through groove; 23. a clamping cavity; 24. a moving block; 25. a forward and reverse rotation motor; 26. a single line; 27. a wound wire; 28. screw holes.
Detailed Description
The present utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the utility model are shown, and in which embodiments of the utility model are shown. All other embodiments, modifications, equivalents, improvements, etc., which are apparent to those skilled in the art without the benefit of this disclosure, are intended to be included within the scope of this utility model.
Examples
As shown in fig. 1-5, the utility model provides a single-wire winding detection device, which comprises a detection platform 1, wherein two clamping pieces which are oppositely arranged left and right are arranged on the detection platform 1, and the two clamping pieces are respectively positioned on a fixed seat 18 and a movable seat 4 of the detection platform 1;
the fixed seat 18 is fixed on the detection platform 1, a stepping motor is arranged in the fixed seat 18, and an output shaft of the stepping motor is horizontally arranged and extends out of the fixed seat 18 to be fixedly connected with the clamping piece; the movable seat 4 is slidably arranged on the detection platform 1 through a sliding assembly. Through the removal to remove seat 4, can be quick make two add the piece of holding carry out centre gripping and tighten the both ends of single line, easy operation is convenient, has improved work efficiency.
The sliding component comprises a moving block 24, a guide rod 12, a rack 15 and a gear 17, wherein the moving block 24 is fixedly connected with a moving seat 4, one end of the guide rod 12 is fixedly connected with a fixed seat 18, the other end of the guide rod 12 penetrates through the moving block 24 and then is fixedly connected with a fixed frame 13, the fixed frame 13 is fixed on the detection platform 1, the rack 15 is parallel to the guide rod 12, one end of the rack 15 is fixedly connected with the fixed frame 13, the moving block 24 is fixedly connected with a mounting frame 16, the center of the gear 17 is fixedly connected with a rotating shaft, the rotating shaft is rotatably connected with the mounting frame 16 through a bearing, one end of the rotating shaft penetrates through the mounting frame 16 and then is fixedly connected with a rotating handle 14, and the gear 17 is meshed with the rack 15. By rotating the rotating handle 14 left and right, the gear 17 is driven to rotate, and as the gear 17 is meshed with the rack 15, the gear 17 drives the movable seat 4 to move along the rack 15 when rotating, so that the distance between the two clamping pieces is changed, and the single wire is clamped and tightened.
The other end of the rack 15 extends to the upper surface of the moving block 24, two parallel shelves 20 are arranged on the upper surface of the moving block 24, and a guide channel matched with the rack 15 is formed between the two shelves 20. The arrangement of the guide channel can play a certain guide role on the movement of the movable seat 4.
The rotating handle 14 is provided with a locking piece, the locking piece comprises a locking bolt 5, the mounting frame 16 is provided with a plurality of screw holes 28 matched with the locking bolt 5, the screw holes are arranged along the circumference taking the rotating shaft as the center of a circle, the arrangement of the screw holes can adjust the rotating angle of the rotating handle, and therefore the distance between the two clamping pieces is adjusted. The position of the rotating handle 14 can be locked by the locking piece, so that the movable seat 4 cannot move during winding.
The clamping piece comprises a clamping block 2, a clamping cavity 23 is formed in the clamping block 2, an upper clamping plate 21 and a lower clamping plate 19 which are matched up and down are arranged in the clamping cavity 23, a vertical screw rod is connected to the top of the upper clamping plate 21 through bearing rotation, a handle 3 is fixedly connected to the upper end of the vertical screw rod after penetrating through the clamping block 2, and the lower clamping plate 19 is fixed in the clamping cavity 23. One end of the single wire is placed between the upper clamping plate and the lower clamping plate, and the handle 3 is rotated to enable the upper clamping plate to move downwards to clamp the single wire.
One side that is located the holder on fixing base 18 is equipped with supplementary centre gripping subassembly, the bottom slip of supplementary centre gripping subassembly sets up on guide rail 11, guide rail 11 is parallel with guide bar 12, supplementary centre gripping subassembly screw thread fit has horizontal screw rod 7, horizontal screw rod 7 is parallel with guide rail 11, and the both ends of horizontal screw rod 7 are rotated respectively through the bearing and are connected with backup pad 6, backup pad 6 is fixed on testing platform 1, is connected with positive and negative motor 25 after the one end of horizontal screw rod 7 runs through backup pad 6. The setting of auxiliary clamping assembly can cooperate two holders, with the single line winding up to another single line on, the winding in-process has reduced manual operation, auxiliary clamping assembly replaces artifical handheld, has improved work efficiency.
The auxiliary clamping assembly comprises an auxiliary block 8, the bottom of the auxiliary block 8 is arranged on a guide rail 11 in a sliding mode, a horizontal screw 7 penetrates through the lower portion of the auxiliary block 8, a through groove 22 is formed in the auxiliary block 8 above the horizontal screw 7, an upper clamping block 10 is arranged in the through groove 22, the upper portion of the upper clamping block 10 is connected with an adjusting screw through bearing rotation, and the upper end of the adjusting screw penetrates through the lower portion of the auxiliary block 8 and then is fixedly connected with a rotating rod 9.
When the single wire 26 is used, the single wire 26 is cut into two pieces, two ends of one single wire 26 are respectively clamped on corresponding clamping pieces, firstly one end of the single wire 26 is clamped on the clamping piece on the fixed seat 18, the other end of the single wire 26 is clamped on the clamping piece of the movable seat 4, at the moment, the distance between the movable seat 4 and the fixed seat 18 is relatively short, the clamping of the two ends of the single wire 26 is facilitated, after the two ends of the single wire 26 are clamped, the rotating handle 14 is rotated, the movable seat 4 is far away from the fixed seat 18, the single wire 26 is tensioned, then the position of the rotating handle 14 is locked through a locking piece, the movable seat 4 is ensured not to move any more, the stepping motor rotates to drive the clamping piece on the fixed seat 18 to rotate, the single wire 26 is continuously twisted until the single wire 26 is twisted, the number of turns of the single wire is recorded when the single wire is twisted, if the number of turns exceeds the limited number of turns, if the number of turns is exceeded, the single wire is qualified, and the single wire is not qualified if the number of turns is lower than the limited number of turns is obtained, and the single wire is judged whether the single wire is qualified or not meets the requirement;
a metal wire is selected as a wound wire 27, one end of the wound wire 27 and one end of the other single wire 26 are clamped on a clamping piece of a fixed seat 18, the other end of the wound wire 18 is clamped on a clamping piece of a movable seat 4, the other end of the single wire 26 is pulled to enable the single wire 26 to pass through a through groove 22 and be clamped by an upper clamping block 10, clamping force is controlled to ensure that the single wire 26 is tensioned and can move along the through groove 22, rotation of a stepping motor and a forward and backward motor 25 is controlled to enable the single wire 26 to be smoothly wound on the wound wire 27, after the single wire 26 is wound to a specified number of turns, the stepping motor and the backward and forward motor 25 reversely rotate, the single wire 26 is taken off from the wound wire 27, whether the surface of the single wire is cracked or broken or not is observed, and if the single wire is not broken or is qualified, and therefore the performance of the single wire is checked.
The embodiments of the present utility model have been described above, the description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. The utility model provides a single line is around rolling up detection device, includes testing platform, be equipped with the clamping piece of controlling two relative settings, its characterized in that on the testing platform: the two clamping pieces are respectively positioned on the fixed seat and the movable seat of the detection platform;
the fixed seat is fixed on the detection platform, a stepping motor is arranged in the fixed seat, and an output shaft of the stepping motor is horizontally arranged and extends out of the fixed seat to be fixedly connected with the clamping piece; the movable seat is arranged on the detection platform in a sliding manner through the sliding assembly.
2. A single wire wrap detection apparatus in accordance with claim 1 wherein: the sliding component comprises a moving block, a guide rod, a rack and a gear, wherein the moving block is fixedly connected with a moving seat, one end of the guide rod is fixedly connected with a fixed seat, the other end of the guide rod penetrates through a fixed frame fixedly connected with the moving block, the fixed frame is fixed on a detection platform, the rack is parallel to the guide rod, one end of the rack is fixedly connected with the fixed frame, the moving block is fixedly connected with a mounting frame, the center of the gear is fixedly connected with a rotating shaft, the rotating shaft is rotatably connected with the mounting frame through a bearing, one end of the rotating shaft penetrates through a rotating handle fixedly connected with the mounting frame, and the gear is meshed with the rack.
3. A single wire wrap detection apparatus as claimed in claim 2 wherein: the other end of the rack extends to the upper surface of the moving block, two parallel shelves strips are arranged on the upper surface of the moving block, and a guide channel matched with the rack is formed between the two shelves strips.
4. A single wire wrap detection apparatus as claimed in claim 2 wherein: the locking piece is arranged on the rotating handle and comprises a locking bolt, and a screw hole matched with the locking bolt is formed in the mounting frame.
5. A single wire wrap detection apparatus in accordance with claim 1 wherein: the clamping piece comprises a clamping block, a clamping cavity is formed in the clamping block, an upper clamping plate and a lower clamping plate which are matched up and down are arranged in the clamping cavity, a vertical screw rod is connected to the top of the upper clamping plate through rotation of a bearing, a handle is fixedly connected to the upper end of the vertical screw rod after penetrating through the clamping block, and the lower clamping plate is fixed in the clamping cavity.
6. A single wire wrap detection apparatus in accordance with claim 1 wherein: one side that is located the holder on the fixing base is equipped with supplementary centre gripping subassembly, the bottom slip of supplementary centre gripping subassembly sets up on the guide rail, guide rail is parallel with the guide bar, supplementary centre gripping subassembly screw thread fit has horizontal screw rod, horizontal screw rod is parallel with the guide rail, and the both ends of horizontal screw rod are rotated respectively through the bearing and are connected with the backup pad, the backup pad is fixed on testing platform, is connected with positive and negative rotating motor after the one end of horizontal screw rod runs through the backup pad.
7. The single wire wrap detection device of claim 6 wherein: the auxiliary clamping assembly comprises an auxiliary block, the bottom of the auxiliary block is arranged on the guide rail in a sliding manner, the horizontal screw rod penetrates through the lower portion of the auxiliary block, a through groove is formed in the auxiliary block above the horizontal screw rod, an upper clamping block is arranged in the through groove, the upper portion of the upper clamping block is connected with an adjusting screw rod through bearing rotation, and the upper end of the adjusting screw rod penetrates through the auxiliary block and then is fixedly connected with a rotating rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320695195.0U CN219608599U (en) | 2023-03-31 | 2023-03-31 | Single-wire winding detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320695195.0U CN219608599U (en) | 2023-03-31 | 2023-03-31 | Single-wire winding detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219608599U true CN219608599U (en) | 2023-08-29 |
Family
ID=87757965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320695195.0U Active CN219608599U (en) | 2023-03-31 | 2023-03-31 | Single-wire winding detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219608599U (en) |
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2023
- 2023-03-31 CN CN202320695195.0U patent/CN219608599U/en active Active
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