CN219605500U

CN219605500U - Efficient energy-saving control system of air compressor

Info

Publication number: CN219605500U
Application number: CN202320895336.3U
Authority: CN
Inventors: 王小军; 向尧; 王军; 代飞
Original assignee: Wuhan Bangma Mechanical Equipment Co ltd
Current assignee: Wuhan Bangma Mechanical Equipment Co ltd
Priority date: 2023-04-20
Filing date: 2023-04-20
Publication date: 2023-08-29
Anticipated expiration: 2033-04-20

Abstract

The utility model discloses a high-efficiency energy-saving control system of an air compressor, which relates to the technical field of air compressors, and comprises a compressor body and a heat dissipation mechanism, wherein the heat dissipation mechanism comprises a containing opening and an air inlet, the containing opening on the heat dissipation mechanism is internally provided with the air compressor body, the inner cavity of the heat dissipation mechanism is provided with a refrigeration mechanism, one side of the refrigeration mechanism is provided with a separation plate, a fan is arranged right in front of the separation plate, a fixing frame is arranged right in front of the fan, heat preservation cotton is arranged at the inner side of the fixing frame, two sides, close to one end of the refrigeration mechanism, of the heat dissipation mechanism are provided with the air inlets, and dust screens are arranged on the air inlets; the heat dissipation assembly is matched with the fan through the refrigerator, so that the air compressor can be effectively subjected to high-temperature neutralization treatment when in operation, the risk is reduced, the energy consumption is reduced, and the working efficiency is accelerated.

Description

Efficient energy-saving control system of air compressor

Technical Field

The utility model belongs to the technical field of air compressors, and particularly relates to a high-efficiency energy-saving control system of an air compressor.

Background

An air compressor is a device for compressing a gas. The air compressor is similar in construction to the water pump. Most air compressors are reciprocating piston, rotary vane or rotary screw. Centrifugal compressors are very large applications.

The current air compressor can produce a large amount of heat when carrying out work, and in most circumstances these heat can directly escape to the air, cause the influence in the environment around, and there is high temperature risk in the use of partial air compressor, can not cool down air compressor well to the during operation is along with the rise of temperature also increasingly more that consumes, has still reduced air compressor work efficiency moreover.

Disclosure of Invention

Aiming at the problems in the related art, the utility model provides a high-efficiency energy-saving control system of an air compressor, which aims to overcome the technical problems in the prior related art.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

the utility model relates to an efficient energy-saving control system of an air compressor, which comprises an air compressor body and a heat dissipation mechanism, wherein the heat dissipation mechanism comprises a containing opening and an air inlet, the air compressor body is arranged in the containing opening on the heat dissipation mechanism, the air compressor body is arranged on a fixing frame, a refrigerating mechanism is arranged in an inner cavity of the heat dissipation mechanism, a partition plate is arranged on one side of the refrigerating mechanism, a fan is arranged right in front of the partition plate, the fixing frame is arranged right in front of the fan, heat preservation cotton is arranged on the inner side of the fixing frame, the air inlet is formed in two sides, close to one end of the refrigerating mechanism, of the heat dissipation mechanism, and a dust screen is arranged on the air inlet.

Preferably, the heat dissipation mechanism comprises a containing opening, a heat dissipation groove and an air inlet, the front surface of the heat dissipation mechanism is provided with the containing opening, the two sides of the heat dissipation mechanism close to the containing opening are provided with the heat dissipation groove, and the two sides of the other end of the heat dissipation mechanism are provided with the air inlet.

Preferably, the refrigerating mechanism comprises a water storage tank, a refrigerator, a water inlet pipe, a conveying pipe and dry cotton, the inner cavity of the radiating mechanism is provided with the refrigerating mechanism, the refrigerator is arranged in the water storage tank in the refrigerating mechanism, one side of the water storage tank is communicated with the water inlet pipe which penetrates through and extends to the outer side of the radiating mechanism, two sides of the water storage tank are connected with a plurality of conveying pipes which form circulation, and the conveying pipes are wrapped with the dry cotton.

Preferably, the fan comprises a support frame, a driving motor, a driving shaft and fan-shaped blades, the fan is arranged right in front of the refrigerating mechanism, the inner wall of the heat dissipation mechanism is fixedly connected with the support frame, the driving motor is arranged in the middle of the support frame, one end of the driving motor is connected with the driving shaft, and the fan-shaped blades are fixedly arranged on the driving shaft.

Preferably, the fixing frame comprises fixing holes, a plurality of fixing frames are fixedly arranged in the heat dissipation mechanism, the fixing holes are formed in the fixing frames, and the fixing holes and the fan are located at the same axis.

Preferably, the inner cavity of the heat dissipation mechanism is provided with heat preservation cotton, and the heat preservation cotton is arranged on the inner side of the fixing frame.

Preferably, the partition plate includes a flow hole, the partition plate is disposed inside the heat dissipation mechanism, and the partition plate is disposed between the cooling mechanism and the blower fan.

Preferably, the dustproof net comprises a filtering hole, the two sides of the end, close to the refrigerating mechanism, of the heat dissipation mechanism are provided with the dustproof net, and the dustproof net is provided with the filtering hole.

The utility model has the following beneficial effects:

the heat dissipation assembly is matched with the fan through the refrigerator, so that the air compressor can be effectively subjected to high-temperature neutralization treatment when in operation, the risk is reduced, the energy consumption is reduced, and the working efficiency is accelerated.

Of course, it is not necessary for any one product to practice the utility model to achieve all of the advantages set forth above at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings that are needed for the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic diagram of an explosive structure according to the present utility model;

FIG. 3 is a schematic cross-sectional view of the present utility model;

fig. 4 is a schematic view of a partial cross-sectional structure of the present utility model.

In the drawings, the list of components represented by the various numbers is as follows:

1. an air compressor body; 2. a heat dissipation mechanism; 21. a receiving port; 22. a heat sink; 23. an air inlet; 3. a refrigeration mechanism; 31. a water storage tank; 32. a refrigerator; 33. a water inlet pipe; 34. a delivery tube; 35. drying cotton; 4. a blower; 41. a support frame; 42. a driving motor; 43. a drive shaft; 44. fan-shaped blades; 5. a fixing frame; 51. a fixing hole; 6. thermal insulation cotton; 7. a partition plate; 71. a flow hole; 8. a dust screen; 81. and (5) filtering the holes.

Detailed Description

The following description of the technical solutions in the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, based on the embodiments in the utility model, which a person of ordinary skill in the art would obtain without inventive faculty, are within the scope of the utility model.

In the description of the present utility model, it should be understood that the terms "open," "upper," "lower," "top," "middle," "inner," and the like indicate an orientation or positional relationship, merely for convenience of description and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the utility model.

Referring to fig. 1-4, the utility model discloses a high-efficiency energy-saving control system of an air compressor, which comprises an air compressor body 1 and a heat dissipation mechanism 2, wherein the heat dissipation mechanism 2 comprises a containing opening 21 and an air inlet 23, the air compressor body 1 is arranged in the containing opening 21 on the heat dissipation mechanism 2, the air compressor body 1 is arranged on a fixing frame 5, a refrigerating mechanism 3 is arranged in an inner cavity of the heat dissipation mechanism 2, one side of the refrigerating mechanism 3 is provided with a separation plate 7, a fan 4 is arranged right in front of the separation plate 7, a fixing frame 5 is arranged right in front of the fan 4, heat preservation cotton 6 is arranged on the inner side of the fixing frame 5, air inlets 23 are formed in two sides, close to one end of the refrigerating mechanism 3, of the heat dissipation mechanism 2, and a dustproof net 8 is arranged on the air inlets.

After the air compressor body 1 is installed at the accommodating port 21 in the heat dissipation mechanism 2, the heat dissipation mechanism 2 is synchronously started when the compressor starts to work, the fan 4 starts to work at the moment, the refrigerating mechanism 3 starts to refrigerate, the fan 4 works to drive air inside the heat dissipation mechanism 2 to flow to the air compressor body 1 to move, the air flow after being filtered once through the dustproof net 8 installed on the air inlet 23 drives cold air flow on the refrigerating mechanism 3, and the cold air flow is conveyed to the air compressor body 1 arranged on the fixing frame 5 after passing through the isolation plate 7 to cool the air compressor body, wherein the heat preservation cotton 6 arranged on the inner side of the fixing frame 5 is used for preventing the cold air flow from losing.

In one embodiment, for the heat dissipation mechanism 2, the heat dissipation mechanism 2 includes a receiving opening 21, a heat dissipation slot 22 and an air inlet 23, the front surface of the heat dissipation mechanism 2 is provided with the receiving opening 21, two sides of the heat dissipation mechanism 2 close to the receiving opening 21 are provided with the heat dissipation slot 22, and two sides of the other end of the heat dissipation mechanism 2 are provided with the air inlet 23.

The air flow enters the heat dissipation mechanism 2 from the air inlet 23, the heat dissipation groove 22 is used for dissipating the high temperature on the air compressor body 1, and the accommodating port 21 is used for accommodating the air compressor body 1.

In one embodiment, for the above-mentioned refrigerating mechanism 3, the refrigerating mechanism 3 includes a water storage tank 31, a refrigerator 32, a water inlet pipe 33, a conveying pipe 34 and dry cotton 35, the inner cavity of the heat dissipation mechanism 2 is provided with the refrigerating mechanism 3, the refrigerator 32 is disposed in the water storage tank 31 in the refrigerating mechanism 3, one side of the water storage tank 31 is communicated with the water inlet pipe 33 penetrating and extending to the outer side of the heat dissipation mechanism 2, two sides of the water storage tank 31 are connected with a plurality of conveying pipes 34 forming a cycle, and the conveying pipe 34 is wrapped with the dry cotton 35.

After the refrigerating mechanism is started, the water inlet pipe 33 is opened to feed water, the refrigerator 32 arranged in the water storage tank 31 is started, the water in the water storage tank 31 starts to cool, the conveying pipe 34 connected with the water storage tank 31 for circulation starts to cool, and the liquefaction phenomenon is inevitably triggered due to the high temperature influence on the air compressor body 1, so that the conveying pipe 34 is wrapped with dry cotton 35 for absorbing the liquefied water.

In one embodiment, for the fan 4, the fan 4 includes a support 41, a driving motor 42, a driving shaft 43 and fan blades 44, the fan 4 is disposed right in front of the refrigeration mechanism 3, the inner wall of the heat dissipation mechanism 2 is fixedly connected with the support 41, the driving motor 42 is disposed in the middle of the support, one end of the driving motor 42 is connected with the driving shaft 43, and the fan blades 44 are fixedly mounted on the driving shaft 43.

After the driving motor 42 is started, the driving motor 42 drives the driving shaft 43 to start to rotate at a high speed, and at this time, the supporting frame 41 is fixedly installed inside the heat dissipation mechanism 2 to stabilize the fan 4, and the fan-shaped blades 44 installed on the driving shaft 43 rotate along with the driving shaft.

In one embodiment, for the fixing frame 5, the fixing frame 5 includes fixing holes 51, a plurality of fixing frames 5 are fixedly installed in the heat dissipation mechanism 2, and the fixing holes 51 are formed in the fixing frames 5, and the fixing holes 51 and the fan 4 are located at the same axis.

The fixing hole 51 is used for placing the air compressor body 1 while being at the same axis level as the blower 4.

In one embodiment, for the heat dissipation mechanism 2, heat insulation cotton 6 is disposed at the inner cavity of the heat dissipation mechanism 2, and the heat insulation cotton 6 is disposed at the inner side of the fixing frame 5.

The insulation wool 6 acts to prevent loss after the cold air flow is introduced.

In one embodiment, for the above-mentioned partition plate 7, the partition plate 7 includes a flow hole 71, the partition plate 7 is disposed inside the heat radiation mechanism 2, and the partition plate 7 is disposed between the cooling mechanism 3 and the blower 4.

The through holes 71 in the isolation plate 7 are arranged to concentrate the convergence of the cold air flow, the center point of the through holes 71 and the fan 4 are positioned on the same axis horizontal line, and meanwhile, the influence of cold air flow liquefaction on internal electronic instruments is reduced.

In one embodiment, for the dust screen 8, the dust screen 8 includes a filter hole 81, two sides of the end of the heat dissipation mechanism 2 near the refrigeration mechanism 3 are provided with the dust screen 8, and the dust screen 8 is provided with the filter hole 81.

The dust screen 8 is used for blocking dust in the air, preventing the dust from entering the air compressor body 1, and the filter holes 81 ensure that the air can naturally flow in when the fan 4 is started.

In summary, by means of the above technical solution of the present utility model, the principle is as follows: when the air compressor body 1 works, cold water is conveyed through the conveying pipe 34 by driving the refrigerator 32, the fan 4 is driven to perform heat dissipation treatment on the air compressor body 1 by the fan 4, and cold air emitted by the conveying pipe 34 is blown to the air compressor body 1 after moisture is absorbed by the drying cotton 35, so that the air compressor body 1 can well perform cooling treatment, and loss of cold air in the heat dissipation box 2 can be reduced by arranging the heat preservation cotton 6.

1. The heat radiation component 3 is matched with the fan 4 through the refrigerator 32, so that the air compressor can effectively perform high-temperature neutralization treatment on the air compressor when the air compressor is operated, the risk is reduced, the energy consumption is reduced, and the working efficiency is accelerated.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above disclosed preferred embodiments of the utility model are merely intended to help illustrate the utility model. The preferred embodiments are not exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.

Claims

1. The utility model provides an air compressor high-efficient energy-saving control system, includes air compressor body (1) and heat dissipation mechanism (2), its characterized in that: the utility model provides a cooling mechanism (2) is including holding mouth (21) and air intake (23), be provided with air compressor body (1) in holding the mouth on cooling mechanism (2), air compressor body (1) settle on mount (5), cooling mechanism (2) inner chamber is provided with refrigerating mechanism (3), one side of refrigerating mechanism (3) is provided with division board (7), be provided with fan (4) in the place ahead of division board (7), be provided with mount (5) in the place ahead of fan (4), the inboard of mount (5) is provided with heat preservation cotton (6), air intake (23) have been seted up to the both sides that are close to refrigerating mechanism (3) one end on cooling mechanism (2), be provided with dust screen (8) on the air intake.

2. The efficient and energy-saving control system of the air compressor according to claim 1, wherein the heat dissipation mechanism (2) comprises a containing opening (21), a heat dissipation groove (22) and an air inlet (23), the front surface of the heat dissipation mechanism (2) is provided with the containing opening (21), two sides of the heat dissipation mechanism (2) are close to the containing opening (21) and provided with the heat dissipation groove (22), and two sides of the other end of the heat dissipation mechanism (2) are provided with the air inlet (23).

3. The efficient and energy-saving control system of the air compressor according to claim 1, wherein the refrigerating mechanism (3) comprises a water storage tank (31), a refrigerator (32), a water inlet pipe (33), a conveying pipe (34) and dry cotton (35), the refrigerating mechanism (3) is arranged in an inner cavity of the heat radiating mechanism (2), the refrigerator (32) is arranged in the water storage tank (31) in the refrigerating mechanism (3), the water inlet pipe (33) penetrating through and extending to the outer side of the heat radiating mechanism (2) is communicated with one side of the water storage tank (31), two sides of the water storage tank (31) are connected with a plurality of conveying pipes (34) forming a cycle, and the dry cotton (35) is wrapped on the conveying pipes (34).

4. The efficient and energy-saving control system of the air compressor according to claim 1, wherein the fan (4) comprises a supporting frame (41), a driving motor (42), a driving shaft (43) and fan-shaped blades (44), the fan (4) is arranged right in front of the refrigerating mechanism (3), the inner wall of the heat dissipation mechanism (2) is fixedly connected with the supporting frame (41), the driving motor (42) is arranged in the middle of the supporting frame (41), one end of the driving motor (42) is connected with the driving shaft (43), and the fan-shaped blades (44) are fixedly installed on the driving shaft (43).

5. The efficient and energy-saving control system of the air compressor according to claim 1, wherein the fixing frames (5) comprise fixing holes (51), a plurality of fixing frames (5) are fixedly installed inside the heat dissipation mechanism (2), the fixing holes (51) are formed in the fixing frames (5), and the fixing holes (51) and the fan (4) are located at the same axis.

6. The efficient and energy-saving control system of the air compressor according to claim 1, wherein heat preservation cotton (6) is arranged at the inner cavity of the heat dissipation mechanism (2), and the heat preservation cotton (6) is arranged at the inner side of the fixing frame (5).

7. An air compressor high efficiency energy saving control system according to claim 1, wherein said partition plate (7) comprises a flow hole (71), said partition plate (7) is provided inside the heat radiation mechanism (2), said partition plate (7) is provided between the refrigeration mechanism (3) and the blower fan (4).

8. An air compressor high efficiency energy saving control system according to claim 1, wherein the dust screen (8) comprises a filter hole (81), and the two sides of the end of the heat dissipation mechanism (2) close to the refrigerating mechanism (3) are provided with the dust screen (8).